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OM-235 241 Page 25

SECTION 7 − ELECTRICAL DIAGRAMS

956.142.624

Figure 7-1. Circuit Diagram

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Summary of Contents for HF 5000 CE

Page 1: ...Processes TIG GTAW Welding HF 5000 CE OM 235 241D 2015 07 Description OWNER S MANUAL Visit our website at www MillerWelds com Stick SMAW Welding...

Page 2: ...ucts Please take time to read the Safety precautions They will help you protect yourself against potential hazards on the worksite We ve made installation and operation quick and easy With Miller you...

Page 3: ...1 Front Panel Controls 14 5 2 Initial Setup 15 5 3 Memory Control 16 5 4 Resetting Unit To Factory Default Settings 17 5 5 Selecting Remote Control 17 5 6 2T Or 4T Trigger Mode Selection 18 5 7 Proce...

Page 4: ...w Voltage 2004 108 EC Electromagnetic Compatibility 2011 65 EU Restriction of the use of certain hazardous substances in electrical and electronic equipment Standards IEC 60974 1 2012 Arc Welding Equi...

Page 5: ...neeling or lying or when there is a high risk of unavoid able or accidental contact with the workpiece or ground For these conditions use the following equipment in order presented 1 a semiautomaticDC...

Page 6: ...ared according to AWS F4 1 and AWS A6 0 see Safety Standards D Do not weld where the atmosphere may contain flammable dust gas or liquid vapors such as gasoline D Connect work cable to the work as clo...

Page 7: ...NG PARTS can injure D Keep away from moving parts such as fans D Keep all doors panels covers and guards closed and securely in place D Have only qualified persons remove doors panels covers or guards...

Page 8: ...NFPA Standard 51B from National Fire Protection Association Quincy MA 02269 phone 1 800 344 3555 website www nfpa org OSHA Occupational Safety and Health Standards for General Indus try Title 29 Code...

Page 9: ...rself from work and ground Safe3 2012 05 Disconnect input plug or power before working on machine Safe5 2012 05 Keep your head out of the fumes Safe6 2012 05 Use forced ventilation or local exhaust to...

Page 10: ...ad the instructions before working on the machine or welding Safe40 2012 05 2 2 Miscellaneous Symbols And Definitions A Amperes V Volts Alternating Current Protective Earth Ground Remote On Off Single...

Page 11: ...t Gas Input Note Adjust Recycle or Dispose of used coolant in an environmentally safe way t1 Gas Preflow Time Ai Amps Initial t3 Initial Slope Time t4 Final Slope Time Af Amps Final t2 Gas Postflow Ti...

Page 12: ...stored but is not intended to be used outside during precipitation unless sheltered 10 C to 40 c 14 F to 104 F B Information On Electromagnetic Fields EMF This equipment shall not be used by the gener...

Page 13: ...f unit overheats thermostat s opens output stops and cooling fan runs Wait fifteen minutes for unit to cool Reduce amperage or duty cycle before welding NOTICE Exceeding duty cycle can damage unit or...

Page 14: ...AWG 100 20 4 20 4 20 4 30 3 35 2 50 1 60 1 0 60 1 0 150 30 3 30 3 35 2 50 1 60 1 0 70 2 0 95 3 0 95 3 0 200 30 3 35 2 50 1 60 1 0 70 2 0 95 3 0 120 4 0 120 4 0 250 35 2 50 1 60 1 0 70 2 0 95 3 0 120...

Page 15: ...Output Fitting Connect shielding gas hose from torch to gas out fitting Fitting has 3 8 19 BSPP right hand threads Tools Needed 18 mm 11 16 in 1 4 2 3 5 4 3 Connecting Remote Control A J B K I C L N H...

Page 16: ...nnect cable from negative weld out put terminal of welding power source 8 Supplementary Protector CB1 CB1 protects unit from overload 1 2 3 5 6 7 4 8 4 5 Front Panel Receptacle Information 956 142 656...

Page 17: ...d terminal on unit Connect 14 pin plug to 14 pin re ceptacle on power supply Connect 14 pin plug to 14 pin re ceptacle on rear panel of unit Connect gas supply hose to gas supply See section 4 2 Conne...

Page 18: ...erage while welding Meter also displays preset parameters for any of the following variables time frequency function setup 3 Process Control Adjust Use control to select welding pro cess and light cor...

Page 19: ...Manual Maximumamperage range is 200 to 600 amps with 400 amps being the default Press Setup control to confirm set ting and continue Initial Setup Setting Minimum Amperage While display is flashing p...

Page 20: ...ontrol 3 Decrease Control Use control to scroll through the desired ac tions required for the selected memory pos itions LOA STO and DEL 4 Increase Control Use control to scroll through memory posi ti...

Page 21: ...trols 1 2 3 4 5 5 Selecting Remote Control 956 142 656 Document all welding parameters for each memory position 1 Setup Control 2 Decrease Control 3 Increase Control 4 Ammeter And Parameter Display 5...

Page 22: ...rst display 2T of 4T To change between 2T and 4T press the Process control and 2T or 4T will display Press the Increase or Decrease control to change after 5 seconds weld amper age is displayed Resume...

Page 23: ...ece to initiate an arc see Section 5 10 L3 TIG HF Start When se lected a pulsed HF non contact see Section 5 10 arc starting method is activated L4 TIG Pulse Welding can be used in combination with L2...

Page 24: ...minated LED Use the Increase Decrease controls to change value of selected pulse parameter Peak Current A controls weld penetration and the min max values were established during Initial Setup see Sec...

Page 25: ...0s Initial Current Ai Use control to set the current level that the arc will be established with Default 10A MIN 5A or minimum value set during initial setup MAX 500A or maximum value set during initi...

Page 26: ...ode and workpiece The solid state output contactor does not energize until after electrode is touching work piece This allows electrode to touch workpiece without overheating sticking or getting conta...

Page 27: ...does not start Check input power connection Turn power source on Check interconnecting cable and connectors and tighten ring nuts on both sides Check power source 14 pin outputs Fan does not start di...

Page 28: ...pe of tungsten electrode Check for loose connections or worn parts see Section 6 1 Tungsten electrode oxidizing and not clean after completion of weld Prevent contact with filler wire or workpiece whi...

Page 29: ...OM 235 241 Page 25 SECTION 7 ELECTRICAL DIAGRAMS 956 142 624 Figure 7 1 Circuit Diagram...

Page 30: ...ces of Direct High Frequency Radiation 1 High Frequency Source welding power source with built in HF or separate HF unit 2 Weld Cables 3 Torch 4 Work Clamp 5 Workpiece 6 Work Table Sources of Conducti...

Page 31: ...it every 50 ft 15 m 6 Water Pipes and Fixtures Ground water pipes every 50 ft 15 m 7 External Power or Telephone Lines Locate high frequency source at least 50 ft 15 m away from power and phone lines...

Page 32: ...11 to 35 CFH cubic feet per hour Figures listed are a guide and are a composite of recommendations from American Welding Society AWS and electrode manufacturers 9 2 Preparing Tungsten Electrode For D...

Page 33: ...nmentally safe way Wear proper face hand and body protection Keep flam mables away 1 Workpiece Make sure workpiece is clean before welding 2 Work Clamp Place as close to the weld as possible 3 Torch 4...

Page 34: ...ch to front of pool Repeat process 75 75 Welding direction Form pool Tilt torch Add filler metal Move torch to front of pool Repeat process Remove rod Welding direction 15 10 3 Positioning Torch Tungs...

Page 35: ...Notes...

Page 36: ...PARTS LIST Figure 11 1 Main Assembly Hardware is common and not available unless listed 956 142 655 B 1 2 3 4 5 6 7 8 9 10 11 12 46 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35...

Page 37: ...AC 1 Way 1 24 000134306 Foot Rubber Mount 4 25 220805 Nut 1 26 656026121 Hose 6x11x320 Red Water 1 27 656026122 Hose 6x11x320 Blue Water 1 28 156033034 3 8 27 Rubber Boot 1 29 V56029347 Nameplate Rear...

Page 38: ...TM 216 869 Page 34 Dynasty 350 700 Maxstar 350 700 Notes...

Page 39: ...ntrollers Powered Air Purifying Respirator PAPR Blower Unit No Labor Racks Running Gear and Trailers Subarc Wire Drive Assemblies Water Coolant Systems Work Stations Weld Tables No Labor 5 6 Months Pa...

Page 40: ...y Zip Postal Code Please complete and retain with your personal records Owner s Record Always provide Model Name and Serial Style Number Contact a DISTRIBUTOR or SERVICE AGENCY near you Welding Suppli...

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