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Effective January 1, 2016

(Equipment with a serial number preface of MG or newer)

This limited warranty supersedes all previous Miller warranties and is exclusive with no other

guarantees or warranties expressed or implied.

LIMITED WARRANTY 

 Subject to the terms and conditions below,

Miller Electric Mfg. Co., Appleton, Wisconsin, warrants to its original

retail purchaser that new Miller equipment sold after the effective

date of this limited warranty is free of defects in material and

workmanship at the time it is shipped by Miller. THIS WARRANTY IS

EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS

OR IMPLIED, INCLUDING THE WARRANTIES OF

MERCHANTABILITY AND FITNESS.
Within the warranty periods listed below, Miller will repair or replace

any warranted parts or components that fail due to such defects in

material or workmanship. Miller must be notified in writing within

thirty (30) days of such defect or failure, at which time Miller will

provide instructions on the warranty claim procedures to be

followed. If notification is submitted as an online warranty claim, the

claim must include a detailed description of the fault and the

troubleshooting steps taken to identify failed components and the

cause of their failure.
Miller shall honor warranty claims on warranted equipment listed

below in the event of such a failure within the warranty time periods.

All warranty time periods start on the delivery date of the equipment

to the original end-user purchaser, and not to exceed twelve months

after the equipment is shipped to a North American distributor or

eighteen months after the equipment is shipped to an International

distributor.

1. 5 Years Parts — 3 Years Labor

* Original Main Power Rectifiers Only to Include SCRs,

Diodes, and Discrete Rectifier Modules

2. 3 Years — Parts and Labor

* Auto-Darkening  Helmet Lenses (Except Classic

Series) (No Labor)

* Engine Driven Welder/Generators

(NOTE: Engines are Warranted Separately by the

Engine Manufacturer.)

* Inverter Power Sources (Unless Otherwise Stated)

* Plasma Arc Cutting Power Sources

* Process Controllers

* Semi-Automatic and Automatic Wire Feeders

* Transformer/Rectifier Power Sources

3. 2 Years — Parts and Labor

* Auto-Darkening Helmet Lenses 

 Classic Series Only

(No Labor)

* Fume Extractors 

 Capture 5, Filtair 400 and Industrial

Collector Series

4. 1 Year — Parts and Labor Unless Specified

* Automatic Motion Devices

* CoolBelt and CoolBand Blower Unit (No Labor)

* Desiccant Air Dryer System

* External Monitoring Equipment and Sensors
* Field Options

(NOTE: Field options are covered for the remaining

warranty period of the product they are installed in,

or for a minimum of one year — whichever is

greater.)

* RFCS Foot Controls (Except RFCS-RJ45)

* Fume Extractors 

 Filtair 130, MWX and SWX Series

* HF Units

* ICE/XT Plasma Cutting Torches (No Labor)

* Induction Heating Power Sources, Coolers

(NOTE: Digital Recorders are Warranted Separately

by the Manufacturer.)

* LiveArc Welding Performance Management System

* Load Banks

* Motor-Driven Guns (except Spoolmate Spoolguns)

* PAPR Blower Unit (No Labor)

* Positioners and Controllers

* Racks

* Running Gear/Trailers

* Spot Welders

* Subarc Wire Drive Assemblies

* Water Coolant Systems

* TIG Torches (No Labor)

* Wireless Remote Foot/Hand Controls and Receivers

* Work Stations/Weld Tables (No Labor)

5. 6 Months — Parts

* Batteries

* Bernard Guns (No Labor)

* Tregaskiss Guns (No Labor)

6. 90 Days — Parts

* Accessory (Kits)

* Canvas Covers

* Induction Heating Coils and Blankets, Cables, and

Non-Electronic Controls

* M-Guns

* MIG Guns and Subarc (SAW) Torches

* Remote Controls and RFCS-RJ45

* Replacement Parts (No labor)

* Roughneck Guns

* Spoolmate Spoolguns

Miller’s True Blue

®

 Limited Warranty shall not apply to:

1.

Consumable components; such as contact tips,

cutting nozzles, contactors, brushes, relays, work

station table tops and welding curtains, or parts that

fail due to normal wear. (Exception: brushes and

relays are covered on all engine-driven products.)

2. Items furnished by Miller, but manufactured by others,

such as engines or trade accessories. These items are

covered by the manufacturer’s warranty, if any.

3. Equipment that has been modified by any party other than

Miller, or equipment that has been improperly installed,

improperly operated or misused based upon industry

standards, or equipment which has not had reasonable

and necessary maintenance, or equipment which has

been used for operation outside of the specifications for

the equipment.

MILLER PRODUCTS ARE INTENDED FOR PURCHASE AND

USE BY COMMERCIAL/INDUSTRIAL USERS AND PERSONS

TRAINED AND EXPERIENCED IN THE USE AND

MAINTENANCE OF WELDING EQUIPMENT.
In the event of a warranty claim covered by this warranty, the

exclusive remedies shall be, at Miller’s option: (1) repair; or (2)

replacement; or, where authorized in writing by Miller in appropriate

cases, (3) the reasonable cost of repair or replacement at an

authorized Miller service station; or (4) payment of or credit for the

purchase price (less reasonable depreciation based upon actual

use) upon return of the goods at customer’s risk and expense.

Miller’s option of repair or replacement will be F.O.B., Factory at

Appleton, Wisconsin, or F.O.B. at a Miller authorized service facility

as determined by Miller. Therefore no compensation or

reimbursement for transportation costs of any kind will be allowed.
TO THE EXTENT PERMITTED BY LAW, THE REMEDIES

PROVIDED HEREIN ARE THE SOLE AND EXCLUSIVE

REMEDIES. IN NO EVENT SHALL MILLER BE LIABLE FOR

DIRECT, INDIRECT, SPECIAL, INCIDENTAL OR

CONSEQUENTIAL DAMAGES (INCLUDING LOSS OF PROFIT),

WHETHER BASED ON CONTRACT, TORT OR ANY OTHER

LEGAL THEORY.
ANY EXPRESS WARRANTY NOT PROVIDED HEREIN AND ANY

IMPLIED WARRANTY, GUARANTY OR REPRESENTATION AS

TO PERFORMANCE, AND ANY REMEDY FOR BREACH OF

CONTRACT TORT OR ANY OTHER LEGAL THEORY WHICH,

BUT FOR THIS PROVISION, MIGHT ARISE BY IMPLICATION,

OPERATION OF LAW, CUSTOM OF TRADE OR COURSE OF

DEALING, INCLUDING ANY IMPLIED WARRANTY OF

MERCHANTABILITY OR FITNESS FOR PARTICULAR

PURPOSE, WITH RESPECT TO ANY AND ALL EQUIPMENT

FURNISHED BY MILLER IS EXCLUDED AND DISCLAIMED BY

MILLER.
Some states in the U.S.A. do not allow limitations of how long an

implied warranty lasts, or the exclusion of incidental, indirect,

special or consequential damages, so the above limitation or

exclusion may not apply to you. This warranty provides specific

legal rights, and other rights may be available, but may vary from

state to state.
In Canada, legislation in some provinces provides for certain

additional warranties or remedies other than as stated herein, and to

the extent that they may not be waived, the limitations and

exclusions set out above may not apply. This Limited Warranty

provides specific legal rights, and other rights may be available, but

may vary from province to province.

Warranty Questions?

Call

1-800-4-A-MILLER

for your local

Miller distributor.

miller_warr 2016-01

Your distributor also gives

you ...

Service

You always get the fast,

reliable response you

need. Most replacement

parts can be in your

hands in 24 hours.

Support

Need fast answers to the

tough welding questions?

Contact your distributor.

The expertise of the

distributor and Miller is

there to help you, every

step of the way.

Summary of Contents for FieldPro Feeder CE

Page 1: ...Pro Feeder With Weld Cable Control CE And Non CE Models OM 267043F 2016 07 Processes Description MIG GMAW Welding Flux Cored FCAW Welding Wire Feeder File MIG GMAW Visit our website at www MillerWelds...

Page 2: ...ntinue the tradition They re just as committed to providing equipment and service that meets the high standards of quality and value established in 1929 This Owner s Manual is designed to help you get...

Page 3: ...11 4 2 Unit Specifications 11 4 3 Environmental Specifications 11 4 4 Wire Type Size and Feed Speed Capability Table 12 4 5 Gun Recommendation Table 12 SECTION 5 INSTALLATION 13 5 1 Equipment Connecti...

Page 4: ......

Page 5: ...PRO FEEDER TWECO 301228 Council Directives 2014 35 EU Low Voltage 2014 30 EU Electromagnetic Compatibility 2011 65 EU Restriction of the use of certain hazardous substances in electrical and electroni...

Page 6: ......

Page 7: ...neeling or lying or when there is a high risk of unavoid able or accidental contact with the workpiece or ground For these conditions use the following equipment in order presented 1 a semiautomaticDC...

Page 8: ...ared according to AWS F4 1 and AWS A6 0 see Safety Standards D Do not weld where the atmosphere can contain flammable dust gas or liquid vapors such as gasoline D Connect work cable to the work as clo...

Page 9: ...S can injure D Keep away from moving parts such as fans D Keep all doors panels covers and guards closed and securely in place D Have only qualified persons remove doors panels covers or guards for ma...

Page 10: ...PA Standard 51B from National Fire Protection Association Quincy MA 02269 phone 1 800 344 3555 website www nfpa org OSHA Occupational Safety and Health Standards for General Indus try Title 29 Code of...

Page 11: ...s dans un environnement humideou si l on porte des v tements mouill s sur des structures m talliquestelles que sols grilles ou chafaudages en position coinc e comme assise genoux ou couch e ou s il y...

Page 12: ...br lures Le contact accidentel de l lectrode avec des objets m talliques peut provoquer des tincelles une explosion un sur chauffement ou un incendie Avant de commencer le soudage v rifier et s assur...

Page 13: ...areil D Tenir l quipement c bles et cordons distance des v hicules mobiles lors de toute op ration en hauteur D Suivre les consignes du Manuel des applications pour l quation de levage NIOSH r vis e P...

Page 14: ...ational Electrical Code NFPA Standard 70 from National Fire Protec tion Association Quincy MA 02269 phone 1 800 344 3555 website www nfpa org and www sparky org Safe Handling of Compressed Gases in Cy...

Page 15: ...Safe37 2012 05 Safe57 2012 05 Wear dry insulating gloves Do not touch electrode wire with bare hand Do not wear wet or damaged gloves Protect yourself from electric shock by insulating yourself from...

Page 16: ...with correct shade of filter Wear complete body protection Safe66 2012 06 Become trained and read the instructions before working on the machine or welding Safe65 2012 06 3 2 Miscellaneous Symbols An...

Page 17: ...tant Voltage CV Or Constant Current CC DC Power Source Only 25 800 ipm 0 64 20 3 mpm Depending On Arc Voltage Solid Wire 023 052 in 0 6 To 1 3 mm Flux Cored 030 5 64 in 0 8 To 2 mm 425 Amperes At 60 D...

Page 18: ...us Substance Information ComponentName if applicable Hazardous Substance Pb Hg Cd Cr6 PBB PBDE Brass and Copper Parts X O O O O O Coupling Devices X O O O O O Switching Devices O O X O O O Cable and C...

Page 19: ...ng clamp to workpiece 7 Gun 8 Gun Trigger Receptacle 9 Wire Feeder 10 Gas Cylinder Use of shielding gas is dependant on wire type Shieldinggas pressure not to ex ceed 100 psi 689 kPa 7 5 2 WCC Weld Ca...

Page 20: ...dashes until connected Allow 10 15 seconds for system to connect 3 Once feeder is communicating with power source the power source will display Acc and the wire feeder will display preset voltage and...

Page 21: ...ve Roll Carrier Turn nut one click until lobes of nut line up with lobes of drive roll carrier 3 Drive Roll Slide drive roll onto drive roll carrier Turn nut one click Repeat procedure for top drive r...

Page 22: ...to drive rolls without touch ing Align the gun power pin groove with the gun locking tab Tighten gun securing knob If the gun power pin does not have a groove loosen knob to ro tate the gun locking ta...

Page 23: ...a maximum of 100 in lbs 12 N m 2 Shielding Gas Cylinder Shielding gas pressure not to exceed 100 psi 689 kPa 3 Valve 4 Flowmeter Close valve on cylinder when fin ished welding 1 Rear View 2 3 4 5 8 C...

Page 24: ...4 20 3 30 2 35 1 50 1 0 60 1 0 60 150 3 30 3 30 2 35 1 50 1 0 60 2 0 70 3 0 95 3 0 95 200 3 30 2 35 1 50 1 0 60 2 0 70 3 0 95 4 0 120 4 0 120 250 2 35 1 50 1 0 60 2 0 70 3 0 95 4 0 120 2x2 0 2x70 2x2...

Page 25: ...angle with nozzle about two inches from a wooden surface While feeding the wire against the wooden surface increase the pres sure to one half turn past the point where the wire stops slipping If the w...

Page 26: ...tch Settings Display Hold OFF Set switch 1 so the depressed section is toward OPEN as labeled on the switch Displays will not hold values The voltage displayed while welding is an average reading over...

Page 27: ...me This is the time the feeder has actually been used for welding This information will be displayed in two halves First being years and days second in hours and minutes Top display will show years ho...

Page 28: ...control has no function when the wire feeder is not associated with a WCC compatible welding power source or WCC Control 5 Power Control Switch 6 Soft Start Switch The Soft Start feature provides a s...

Page 29: ...t will display the active wire speed whether it is standard wire speed or reduced wire speed Weld Gun With Internal Mounted Dual Schedule Switch Comparable To PipeProR Dura Fluxt Gun 1 Gun Trigger Rec...

Page 30: ...ose n l Cracked Cables And Cords Every 6 Months n Drive Rolls Blow Out Or Vacuum Inside 7 2 Overload Protection And Thermostat Protection Ref 257 794 B Turn Off wire feeder and welding power source St...

Page 31: ...e fitting from gas valve on back panel of feeder Blow compressed air through the threaded male end of fitting to dis lodge debris from internal mesh screen Replace fitting if blowing com pressed air t...

Page 32: ...Section 6 2 Check and replace contact tip or liner if necessary see gun Owner s Manual Check that DIP switches on Motor Control Board PC1 are set correctly see section 7 6 Have Factory Authorized Serv...

Page 33: ...o CC mode see Section 6 1 Weld amperage on Meter Board PC22 is not accurate Amperage displayed at feeder is approximate Refer to power source for actual amperage see Section 5 12 Check DIP switch sett...

Page 34: ...power On Trigger Error The trigger error occurs if the user has feed approximately 35 feet 10 7 meters of wire without striking an arc The error may be cleared by releasing the trigger Motor Overload...

Page 35: ...OM 267043 Page 29 SECTION 8 ELECTRICAL DIAGRAM 257 274 C Figure 8 1 Circuit Diagram For Wire Feeder...

Page 36: ...257 072 B Hardware is common and not available unless listed 6 1 2 3 4 5 5 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49...

Page 37: ...racket Capacitor Support SC12 1 26 C1 C2 200606 Capacitor Elctlt 1200 Uf 300 VDC Can 1 39 Dia 2 27 207678 Insulator Capacitors 1 28 211989 Fitting w Screen 1 29 215980 Bushing Strain Relief 709 984 ID...

Page 38: ...Rcpt Skts Service Kit 1 PLG17 222397 Housing Plug Skts Service Kit 1 PLG22 115092 Housing Plug Skts Service Kit 1 PLG23 208730 Housing Plug Skts Service Kit 1 PLG24 131204 Housing Plug Skts Service K...

Page 39: ...Assy WCC Meter Suitcase HDD 1 8 252262 Cable Trigger 25 in w Strain Relief Includes 1 9 139042 Bushing Strain Relief 270 470 ID x 804 Mtg Hole 2 10 PLG6 115094 Housing Plug Skts Service Kit 1 11 04883...

Page 40: ...ware is common and not available unless listed 5 1 2 3 9 10 11 14 13 12 15 16 17 18 19 20 29 30 31 32 33 24 13 25 42 45 44 46 43 37 38 40 39 34 35 36 23 6 7 21 22 8 27 4 28 257 016 B 41 10 26 Figure 9...

Page 41: ...Hd Hex Gr 8 Pln 1 26 264611 O Ring 187 ID x 312 OD x 063 CS 75 Duro Fluor 1 27 144172 Ftg Hose Brs Barbed M 3 16 TBG x 250 20 1 28 263877 Wire Drive Bus Bar Service Kit Includes 1 259857 Screw 375 16...

Page 42: ...mm 053700 V Grooved 0 040 in 0 040 in 1 0 mm 053696 V Grooved 0 045 in 0 045 in 1 2 mm 053697 V Grooved 0 052 in 0 052 in 1 3 mm 053698 V Grooved 1 16 in 0 062 in 1 6 mm 053699 V Grooved 0 035 in 0 0...

Page 43: ...ns and Subarc SAW Torches Remote Controls and RFCS RJ45 Replacement Parts No labor Roughneck Guns Spoolmate Spoolguns Miller s True Blue Limited Warranty shall not apply to 1 Consumable components suc...

Page 44: ...your personal records Always provide Model Name and Serial Style Number Contact a DISTRIBUTOR or SERVICE AGENCY near you Welding Supplies and Consumables Options and Accessories Personal Safety Equip...

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