Miller Auto Invision 2 Owner'S Manual Download Page 3

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TABLE OF CONTENTS

SECTION 1 – SAFETY PRECAUTIONS - READ BEFORE USING

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1-1.

Symbol Usage

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1-2.

Arc Welding Hazards

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1-3.

Additional Symbols for Installation, Operation, and Maintenance

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1-4.

Principal Safety Standards

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1-5.

EMF Information

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SECTION 1 – CONSIGNES DE SECURITE – LIRE AVANT UTILISATION

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1-1.

Signification des symboles

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1-2.

Dangers relatifs au soudage à l’arc

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1-3.

Dangers supplémentaires en relation avec l’installation, le fonctionnement

et la maintenance

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1-4.

Principales normes de sécurité

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1-5.

Information sur les champs électromagnétiques

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SECTION 2 – DEFINITIONS

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2-1.

Manufacturer’s Warning Label Definitions

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2-2.

Symbols And Definitions

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2-3.

Manufacturer’s Rating Label

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2-4.

Harmonic Data

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SECTION 3 – INSTALLATION

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3-1.

Specifications

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3-2.

Dimensions And Weight

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3-3.

Selecting A Location

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3-4.

Connection Diagram

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3-5.

Weld Output Terminals And Selecting Cable Sizes

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3-6.

115 Volts AC Duplex Receptacle And Circuit Breakers

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3-7.

Electrical Service Guide

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3-8.

Connecting Input Power

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3-9.

Rear Panel Connections

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3-10. Peripheral Receptacle Functions

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3-11.

Touch Sensor Operation

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3-12. Connecting Setup Pendant To Welding Power Source

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SECTION 4 – OPERATION

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4-1.

Operational Terms

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4-2.

Lower Front Panel Controls

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4-3.

Meter Functions

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4-4.

Upper Front Panel Controls

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4-5.

Duty Cycle And Overheating

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4-6.

Volt-Ampere Curves

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4-7.

Setup Pendant Controls

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SECTION 5 – INTRODUCTION TO PROGRAMMING

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5-1.

Pulse MIG Programs

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5-2.

Standard Pulse Welding Programs

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5-3.

Program 1 – .035 Steel, Argon-Oxy

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5-4.

Program 2 – .045” Steel, Argon-Oxy

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5-5.

Program 3 – .035” Steel, Argon-CO2

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5-6.

Program 4 – .045” Steel, Argon - CO2

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5-7.

Program 5 – .035” ER 309, Argon - CO2

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5-8.

Program 6 – .045” ER 309, Argon - CO2

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5-9.

Program 7 – .045” Metal Core, Argon - CO2

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5-10. Program 8 – .052” Metal Core, Argon - CO2

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5-11.

Program 1 – 3/64” 4043, Argon

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5-12. Program 2 – 3/64” 5356, Argon

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5-13. Program 3 – 1/16” ER 4043, Argon

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5-14. Program 4 – 1/16” ER 5356, Argon

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5-15. Program 5 – 3/64” 4043, Argon

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5-16. Program 6 – 3/64” 5356, Argon

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5-17. Program 7 – 1/16” 4043, Argon

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5-18. Program 8 – 1/16” 5356, Argon

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5-19. Setup Pendant Mode Select Button

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5-20. Setup Pendant Parameter Select Button

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5-21. Setup Pendant Parameter Increase And Decrease Buttons

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SECTION 6 – GETTING STARTED FOR PULSE WELDING

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6-1.

Weld Cycle For Pulse Welding

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6-2.

Setting Preflow Sequence Display

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6-3.

Setting Weld Sequence Display

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6-4.

Setting Crater Sequence Display

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6-5.

Setting Postflow Sequence Display

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OM-196 188

WARNING

This product, when used
for welding or cutting,
produces fumes or
gases which contain
chemicals known to the
State of California to
cause birth defects and,
in some cases, cancer.
(California Health &
Safety Code Section
25249.5 et seq.)

Summary of Contents for Auto Invision 2

Page 1: ...isit our website at www MillerWelds com Processes OM 196 188A April 2001 Description MIG GMAW Welding Pulsed MIG GMAW P Flux Cored FCAW Welding Automatic Welding Automatic Welding Interface And Arc We...

Page 2: ...alue established in 1929 This Owner s Manual is designed to help you get the most out of your Miller products Please take time to read the Safety precautions They will help you protect yourself agains...

Page 3: ...Functions 20 4 4 Upper Front Panel Controls 21 4 5 Duty Cycle And Overheating 22 4 6 Volt Ampere Curves 22 4 7 Setup Pendant Controls 23 SECTION 5 INTRODUCTION TO PROGRAMMING 24 5 1 Pulse MIG Programs...

Page 4: ...electing Or Changing Access Code 57 11 4 Selecting Voltage Correction 58 11 5 Selecting Auxiliary Output 58 11 6 Selecting Voltage Sensing Method 58 11 7 Selecting Arc Start Method 59 11 8 Resetting A...

Page 5: ...face Board PC12 76 13 8 Customer Interface Board PC14 Diagnostic LED s 77 13 9 Diagnostic LED s On Customer Interface Board PC14 78 13 10 Motor Board PC13 Diagnostic LED s 79 13 11 Diagnostic LED s On...

Page 6: ...368 EEC 93 C 133 04 93 68 EEC Standards Electromagnetic compatibility EMC Product standard for arc welding equipment EN50199 December 1995 Arc Welding Equipment part 1 CEI IEC 60974 Degrees of Protect...

Page 7: ...r that cord plug is connected to a properly grounded receptacle outlet D When making input connections attach proper grounding conduc tor first double check connections D Frequently inspect input powe...

Page 8: ...welding wire at contact tip when not in use D Wear oil free protective garments such as leather gloves heavy shirt cuffless trousers high shoes and a cap D Remove any combustibles such as a butane lig...

Page 9: ...maintained D Keep high frequency source doors and panels tightly shut keep spark gaps at correct setting and use grounding and shielding to minimize the possibility of interference ARC WELDING can cau...

Page 10: ...is a human health hazard However studies are still going forth and evidence continues to be examined Until the final conclusions of the research are reached you may wish to minimize your exposure to e...

Page 11: ...ntation est bien raccord la borne de terre du sectionneur ou que la fiche du cordon est raccord e une prise correctement mise la terre D En effectuant les raccordements d entr e fixer d abord le condu...

Page 12: ...er des v tements de protection d pourvus d huile tels que des gants en cuir une chemise en mat riau lourd des pantalons sans re vers des chaussures hautes et un couvre chef D Avant de souder retirer t...

Page 13: ...ouvrements et dispositifs de protection LE RAYONNEMENT HAUTE FR QUENCE H F risque de provoquer des interf rences D Le rayonnement haute frequence peut provoquer des interf rences avec les quipements d...

Page 14: ...champs magn tiques basse fr quence Le courant de soudage pendant son passage dans les c bles de sou dage causera des champs lectromagn tiques Il y a eu et il y a encore un certain souci propos de tel...

Page 15: ...Use forced ventilation or local exhaust to remove the fumes 2 3 Use ventilating fan to remove fumes 3 Welding sparks can cause explosion or fire 3 1 Keep flammables away from welding Do not weld near...

Page 16: ...g Watch Out There are possible hazards as shown by the symbols 2 When power is applied failed parts can explode or cause other parts to explode 3 Flying pieces of parts can cause injury Always wear a...

Page 17: ...ive On Off Inductance Protective Earth Ground Voltage Input 2 3 Manufacturer s Rating Label S 184 765 2 4 Harmonic Data HARMONIC DATA per IEC 61000 3 12 draft 2000 9 29 PRIMARY 400V 30 5A 60hz LOAD 45...

Page 18: ...565 A 43 Volts DC 10 38 50 To 780 ipm 030 To 062 in 0 8 To 1 6 mm 95 31 21 6 19 4 Phase 565 A 43 Volts DC 60 Duty Cycle 1 3 To 19 8 mpm 0 8 To 1 6 mm Wire feed speed ranges are for GMAW welding While...

Page 19: ...ipping 1 OR Y Special installation may be required where gasoline or volatile liquids are present see NEC Article 511 or CEC Section 20 801 915 B The proper interface kit must be installed in the inte...

Page 20: ...4 A 600 95 120 2 70 2 95 2 120 3 95 3 120 3 120 Weld cable size mm2 is based on either a 4 volts or less drop or a current density of at least 300 circular mils per ampere S 0007E 802 748 1 115 V 10 A...

Page 21: ...eeded 5 16 in Input Filter Board L1 GND PE Y Always connect grounding conductor first Y Turn Off welding power source and check voltage on input capacitors ac cording to Section 13 3 before proceeding...

Page 22: ...flow switch jog and n o relay contacts circuitry 5 Robot Control Receptacle Remote Program Select Connection To Robot Control To connect matching interconnect ing cord to one of the above receptacles...

Page 23: ...K Contact closure to L energizes Touch Sensor circuitry Touch Sensor ON And Output Signal L Circuit common And Output Signal M Part touched 24 volts dc output signal referenced to circuit common Circ...

Page 24: ...f welding power source and weld control 1 Welding Power Source 2 Interconnecting Cord 3 Setup Pendant To make connections align plug with receptacle insert plug and use thumb screws on receptacle to s...

Page 25: ...h include preflow run in weld crater burnback and postflow Setup Screen Terms Access Code NOTE The optional Data Card is required to activate this feature With code off access to the setup displays is...

Page 26: ...shuts down if no arc voltage is sensed An error message is displayed When this feature is off wire feeds even when there is no arc voltage sensed Wire Feed Mode Allows the selection of inches per minu...

Page 27: ...Reverse Push Button Retracts wire up into the gun 5 Gas Indicator LED LED lights when gas solenoid is energized 6 Purge Push Button Momentarily energizes gas solenoid to purge air from gun shielding g...

Page 28: ...age or duty cycle before welding Y Exceeding duty cycle can damage unit and void war ranty Overheating 0 15 A V OR Reduce Duty Cycle Minutes duty1 4 95 181 560 Continuous Welding 100 Duty Cycle At 450...

Page 29: ...h security feature on welding power source to allow decreasing weld parametervalues within the allowable range 3 Parameter Select Button Press button to move indicator in right window display and to m...

Page 30: ...hem for an application see Section 7 5 1 Pulse MIG Programs Program 1 2 3 4 5 6 Hardwire Selected 035 Steel Argon Oxy 045 Steel Argon Oxy 035 Steel Argon CO2 045 Steel Argon CO2 035 309 Argon CO2 045...

Page 31: ...22 82 132 2 4 28 7 5 1 200 395 69 114 2 3 27 6 3 8 150 367 56 96 2 1 26 4 2 5 100 340 43 78 2 0 25 3 1 3 50 312 30 60 1 8 24 2 5 4 Program 2 1 0 mm Steel 040 80 20 Argon CO2 Wire Size Type 1 0 mm 040...

Page 32: ...4 120 2 4 34 1 5 1 200 420 64 100 2 3 33 4 3 8 150 405 53 80 2 1 32 6 2 5 100 390 43 60 1 9 31 8 1 3 50 375 32 40 1 7 31 0 5 6 Program 4 8 mm 316 030 98 2 Argon CO2 Wire Size Type 8 mm 030 316 Gas Ar...

Page 33: ...5 7 225 320 48 89 1 8 30 1 4 7 185 310 41 78 1 7 29 0 3 8 150 300 35 67 1 7 28 0 2 8 110 290 29 56 1 6 27 0 5 8 Program 6 1 2 mm 316 045 98 2 Argon CO2 Wire Size Type 1 2 mm 045 316 Gas Ar CO2 19 L mi...

Page 34: ...5 7 225 320 48 90 1 8 28 6 4 7 185 310 41 80 1 7 28 1 3 8 150 300 35 70 1 7 27 7 2 8 110 290 29 60 1 6 27 2 5 10 Program 8 1 2 mm 308L 045 98 2 Argon CO2 Wire Size Type 1 2 mm 045 308L Gas Ar CO2 19...

Page 35: ...90 149 2 5 30 5 6 4 250 381 81 138 2 2 28 8 5 1 200 338 72 127 2 0 27 2 3 8 150 294 62 116 1 7 25 5 2 5 100 250 53 105 1 5 23 9 1 3 50 206 44 94 1 2 22 2 5 12 Program 2 1 4 mm Metal Core 052 95 5 Arg...

Page 36: ...91 135 2 0 25 5 5 1 200 258 68 115 1 8 24 9 3 8 150 256 44 95 1 5 24 2 2 5 100 255 20 74 1 3 23 6 5 14 Program 4 1 0 mm ER 4043 040 Argon Wire Size Type 1 0 mm 040 ER 4043 Gas Ar 19 L min 40 CFH MPM...

Page 37: ...0 288 38 72 1 1 25 3 5 5 215 294 31 50 1 0 25 2 4 1 160 300 25 28 1 0 25 1 4 0 155 300 25 27 1 0 25 1 5 16 Program 6 1 2 mm ER 5356 045 Argon Wire Size Type 1 2 mm 045 ER 5356 Gas Ar 19 L min 40 CFH M...

Page 38: ...150 298 28 51 1 3 28 9 3 2 125 289 26 44 1 2 28 2 2 5 100 280 25 37 1 1 27 6 1 9 75 271 24 30 1 0 26 9 5 18 Program 8 1 0 mm Steel 040 98 2 Argon Oxy Wire Size Type 1 0 mm 040 Steel Gas Ar Oxy 19 L m...

Page 39: ...elect Button 1 Mode Display 2 Mode Select Button Press Mode Select button to move indicator in left window display Go to Section 5 20 Ref 154 109 Process Sequence SharpArc Card Process Sequence SharpA...

Page 40: ...nged 3 Pulse Panel Parameter Select Button Press pulse panel parameter select button to move indicator in right win dow display 1 Process Sequence SharpArc Card Prg 1 Pulse 035 Steel Argon Oxy 2 3 Prg...

Page 41: ...se Button Press button to increase value that is underlined by the moving line 2 Decrease Button Press button to decrease value that is underlined by the moving line 1 2 Prg 1 Pulse 035 Steel Argon Ox...

Page 42: ...g Preflow Sequence Display 1 Mode Select Button When unit is turned On Process is the default mode at other times use mode select button to select Sequence 2 Parameter Select Button Use parameter sele...

Page 43: ...ion 6 4 Setting Crater Sequence Display 1 Crater Parameters Display Parameter ranges are as follows Seconds 0 2 50 Sec If value set is zero 0 there is no Crater sequence Trim Arc Length 0 99 Wire Feed...

Page 44: ...ing wire and forms a droplet The droplet is forced into the weld puddle 2 Abk Background Current Of 10 255 Amperes Abk is the low weld current Background current preheats welding wire and maintains t...

Page 45: ...are established an arc must be struck and main tained for at least 5 seconds in teach mode This allows the wire feeder to learn the arc voltage length associated with the taught pulse parameters To e...

Page 46: ...ease decrease buttons to select On 3 IPM Teach Point The parameters associated with this wire feed speed teach point can be modified The wire feed speed value itself cannot be changed from the set poi...

Page 47: ...ustomized programs Customized programs can be reverted back to factory set values through memory reset see Section 11 12 Process Sequence SharpArc Card 1 Prg 1 C Pulse 035 Steel Argon Oxy 3 Teach On 4...

Page 48: ...42 Make copies of this chart for future use NOTE Program Wire Size Type Gas Program Name Card Gun Model Flowrate CFH IPM Apk Abk PPS PWms Vpk COMMENTS Preflow Sec Run In Trim IPM Sec Crater Trim IPM S...

Page 49: ...t button to select Process 1 Process Sequence SharpArc Card Prg 1 MIG 035 Steel Argon Oxy Process Sequence SharpArc Card Prg 1 MIG 035 Steel Argon Oxy 7 5 Changing To Adaptive Pulse Welding Parameter...

Page 50: ...xy 1 Setup Pendant Display When unit is turned On Process is the default mode Use mode select button to select Sequence 2 Parameter Select Button Use parameter select button to select parameters 3 Pre...

Page 51: ...et Desired Voltage Set Desired Wire Feed Speed Increase Proceed to next Section Start 18 0 Volt 200 IPM 0 2 Sec Start 18 0 Volt 200 IPM 0 5 Sec 1 Weld Parameters Display Parameter ranges are as follow...

Page 52: ...1 8 6 Setting Crater Sequence Display Set Desired Time Parameter Select Increase Decrease Increase Proceed to next Section Parameter Select Parameter Select Set Desired Voltage Increase Decrease Para...

Page 53: ...flow can be adjusted from 0 9 9 seconds If value set is zero 0 there is no Postflow sequence 1 Postflow 0 0 Sec Postflow 0 0 Sec Postflow 1 2 Sec 8 8 Setting Postflow Sequence Display Set Desired Time...

Page 54: ...Control to adjust Arc setting SharpArc setting range is from 0 to 20 The factory default is set at zero 0 When Arc value is increased toward 20 the arc cone narrows and the weld puddle becomes less fl...

Page 55: ...d on the label Write the name of the piece of equipmentthe card is used with on the label 2 Data Card 3 Card Slot Insert card into slot To format card turn On power to the unit Select Card from menu D...

Page 56: ...available program number is automaticallyassigned 3 Read Used to transfer program data from card to unit 4 Delete Used to delete program data from card 5 Done Used to exit card display 6 Moving Line...

Page 57: ...rd Press Below Write Read Delete Done 1 Pulse 035 Steel Argon Oxy Press Name No 035 Steel Argon Oxy Press Name Yes 5007992 Frame Press Write Done Prg 1 to Card Prg 1 Press 1 Pulse 035 Steel Argon Oxy...

Page 58: ...the card pro gram goes Process Sequence SharpArc Card Press Below 1 Pulse 035 Steel Argon Oxy Press 1 2 3 Read Card to Feeder Prg 1 Press WARNING Prg1 Will Be Lost Lose Yes Press Prg1 Will Be Lost Lo...

Page 59: ...lect button to select Card 1 Card Display 2 Moving Line Moving line is under value that can be changed 3 Delete Display Select program number to be deleted from card Process Sequence SharpArc Card Pre...

Page 60: ...m number 1 through 8 to be locked 3 Program Lock Display When lock is off a program the operator can change all weld parameters of that program without restriction With lock on a program the operator...

Page 61: ...Reset Reset 1 Display Selections 2 Features 3 Settings To set up features that customize operation use the setup displays Features that can be customized are as follows Access Mig Type Aux Out Voltage...

Page 62: ...low this procedure any time access is required Once in the set up displays use the Mode Select button to select a particular display To save any or all of the changes made while in the setup displays...

Page 63: ...e pulse panel Mode and Parameter Select buttons Press Parameter Select button to enter access code When the correct letter is entered the indicator automatically moves to the next character When the f...

Page 64: ...er is op erating On during the welding arc until arc goes out On during the entire weld cycle Off or never On 1 Access Mig Type Aux Out Voltage Aux Turn On w Feeder 11 5 Selecting Auxiliary Output Acc...

Page 65: ...e Soft Start mode for 035 in 9 mm or smaller wire Low wire feed speeds may also require the Soft Start mode Arc start is at 75 of maximum amperage for pulse welding and once an arc is established weld...

Page 66: ...High Speed ArcStart Arc Time Wirefeed Wiretype Display IPM Motor Type Standard Display MPM Motor Type Standard 1 Display IPM Motor Type Standard Display IPM Motor Type Low Spd Display IPM Motor Type H...

Page 67: ...w 1 Arc Time Wire feed Wiretype Display Wire Type Softwire System Reset Now Press Mode Select Increase Access Setup Display After using system reset to store wire type selection into memory all other...

Page 68: ...setup including System and Arc Time If setup card is in card slot program will be loaded from card 5 Reset Default Displays Wiretype Display Memory Shutdown No Reset Program 1 Reset Press Process Sequ...

Page 69: ...11 16 When Off program selection must be done from Setup Pendant Shutdown Name Program Jog IPM Remote Select Off Remote Select On 1 Press Mode Select Increase Access Setup Display 11 16 Remote Progra...

Page 70: ...Robot Jog Remote Local Jog 200 ipm 1 11 17 Jog Wire Feed Speed Selection Press Mode Select Increase Access Setup Display Robot Jog local Local Jog 200 ipm Parameter Select Robot Jog local Local Jog 2...

Page 71: ...ns outside of the defined range for a period of time exceed ing the defined acceptable time pe riod cause either the error relay to energize or the unit to shut down depending on the Arc Start Volt Se...

Page 72: ...1 2 3 Prog 2 Start On Crater Off Prog 2 Start On Crater On Press Mode Select Increase Parameter Select Increase Access Setup Display Parameter Select Increase Monitor Stick Ramps Exit 4 1 Example Ver...

Page 73: ...trol setting 2 Setup Pendant Increase And Decrease Buttons 3 Power Switch On Front Panel Press and hold down both buttons while turning On unit Release buttons when Control appears on the front panel...

Page 74: ...lay Increase Decrease Process Sequence SharpArc Card Prg 1 Pulse 035 Steel Argon Oxy Rise Time Adaptive AutoConfig Retract A ms 800 Mode Select Go To Section 12 4 Or Power Switch A ms 680 12 3 Setting...

Page 75: ...elect button to go to next parameter or cycle power off and back on at power switch to sav e setting and exit Control menu 1 Off Arc On No Analog Inputs Access Control Display Increase Decrease Proces...

Page 76: ...xy Adaptive AutoConfig Retract ShrpStrt Retract On Mode Select Or Retract Off Go To Section 12 6 Power Switch Press Mode Select 12 6 Setting Sharp Start On Off 1 Sharp Start Display Settings allow use...

Page 77: ...ine Maintenance Y Disconnect power before maintaining Maintain more often during severe conditions 3 Months Replace damagedor unreadable label Repair or replace cracked cables Replace cracked torch bo...

Page 78: ...3 Voltmeter Measure the dc voltage across the screw terminals on PC2 as shown until voltage drops to near 0 zero volts Proceed with job inside unit Rein stall cover when finished Tools Needed 5 16 in...

Page 79: ...t has overheated The unit has shut down to allow the fan to cool it see Section 4 5 Operation will continue when the unit has cooled 6 Help 6 Display Indicates that the input voltage is too low and th...

Page 80: ...ausing the interface unit to stop the weld cycle and wait for the robot to stop 8 Error Card Read Display The card reader is not working properly May be caused by a bad data card a bad data card reade...

Page 81: ...12 see illustration for board location Refer to Section 13 7 for information on diagnostic LED s Reinstall cover and left side panel after checking diagnostic LED s 191 842 1 13 6 Weld Interface Board...

Page 82: ...source supply is present on weld interface board PC12 Off Indicates 15 volts dc power source supply is not present on weld interface board PC12 7 On Indicates 15 volts dc power source supply is prese...

Page 83: ...board location Refer to Section 13 9 for information on diagnostic LED s Reinstall top cover after checking diagnostic LED s 1 13 8 Customer Interface Board PC14 Diagnostic LED s LED1 LED6 LED3 LED2 L...

Page 84: ...C 10 Off Input signal Off for RPS C On Input signal On for RPS B 11 Off Input signal Off for RPS B 12 On Indicates remote program A selected Off Indicates remote program A not selected 13 On Input si...

Page 85: ...al for shielding gas purge 25 Off Input signal Off from peripheral for no shielding gas purge On Input signal On for touch sensor 26 Off Input signal Off for no touch sensor 1 Motor Board PC13 Diagnos...

Page 86: ...present Off Indicates auxiliary forward signal is not present 8 On Indicates auxiliary output signal is present Off Indicates auxiliary output signal is not present 13 12 Troubleshooting Trouble Reme...

Page 87: ...OM 196 188 Page 81 Notes...

Page 88: ...OM 196 188 Page 82 SECTION 14 ELECTRICAL DIAGRAMS Figure 14 1 Circuit Diagram For Welding Power Source...

Page 89: ...OM 196 188 Page 83 203 505...

Page 90: ...OM 196 188 Page 84 Figure 14 2 Circuit Diagram For Control Board PC1 Part 1 of 3...

Page 91: ...OM 196 188 Page 85 188 814 1 of 3...

Page 92: ...OM 196 188 Page 86 Figure 14 3 Circuit Diagram For Control Board PC1 Part 2 of 3...

Page 93: ...OM 196 188 Page 87 188 814 2 of 3...

Page 94: ...OM 196 188 Page 88 Figure 14 4 Circuit Diagram For Control Board PC1 Part 3 of 3...

Page 95: ...OM 196 188 Page 89 188 814 3 of 3...

Page 96: ...OM 196 188 Page 90 Figure 14 5 Circuit Diagram For Function Meter Board PC3...

Page 97: ...OM 196 188 Page 91 190 696...

Page 98: ...OM 196 188 Page 92 184 183 Figure 14 6 Circuit Diagram For Interconnect Board PC2 188 015 Figure 14 7 Circuit Diagram For Gate Boards PC4 And PC5...

Page 99: ...OM 196 188 Page 93 Notes...

Page 100: ...OM 196 188 Page 94 Figure 13 8 Circuit Diagram For Interface Module...

Page 101: ...OM 196 188 Page 95 193 709...

Page 102: ...OM 196 188 Page 96 Figure 13 9 Circuit Diagram For Microprocessor Board PC11...

Page 103: ...OM 196 188 Page 97 191 838...

Page 104: ...OM 196 188 Page 98 Figure 13 10 Circuit Diagram For Motor Board PC13...

Page 105: ...OM 196 188 Page 99 177 289 A...

Page 106: ...OM 196 188 Page 100 Figure 13 11 Circuit Diagram For Switch Board PC15 182 996...

Page 107: ...OM 196 188 Page 101 200 739 Figure 13 12 Circuit Diagram For Junction Board PC16...

Page 108: ...OM 196 188 Page 102 Figure 13 13 Circuit Diagram For Interface Board PC12 Part 1 of 2...

Page 109: ...OM 196 188 Page 103 191 843 A Part 1 of 2...

Page 110: ...OM 196 188 Page 104 Figure 13 14 Circuit Diagram For Interface Board PC12 Part 2 of 2...

Page 111: ...OM 196 188 Page 105 191 843 A Part 2 of 2...

Page 112: ...OM 196 188 Page 106 Figure 13 15 Circuit Diagram For Customer Interface Board PC14 Part 1 of 3...

Page 113: ...OM 196 188 Page 107 Pensar 86147s03 Part 1 of 3...

Page 114: ...OM 196 188 Page 108 Figure 13 16 Circuit Diagram For Customer Interface Board PC14 Part 2 of 3...

Page 115: ...OM 196 188 Page 109 Pensar 86147s03 Part 2 of 3...

Page 116: ...OM 196 188 Page 110 Figure 13 17 Circuit Diagram For Customer Interface Board PC14 Part 3 of 3...

Page 117: ...OM 196 188 Page 111 Pensar 86147s03 Part 3 of 3...

Page 118: ...OM 196 188 Page 112 Figure 13 18 Circuit Diagram For Touch Sensor Board PC18 174 578 A...

Page 119: ...OM 196 188 Page 113 200 739 A Figure 13 19 Circuit Diagram For Setup Pendant...

Page 120: ...OM 196 188 Page 114 Figure 13 20 Circuit Diagram For Setup Pendant Centronix Junction Board PC3 200 739...

Page 121: ...OM 196 188 Page 115 Notes...

Page 122: ...2 A 1 2 3 4 5 6 7 8 9 10 44 45 46 50 51 52 53 54 55 59 60 62 63 64 65 66 67 68 70 75 71 72 73 74 76 77 78 79 80 81 82 83 84 85 81 86 87 13 15 11 9 48 47 58 57 56 12 14 49 16 17 18 19 20 21 22 23 24 25...

Page 123: ...UATOR switch 3 17 201 952 NAMEPLATE 1 18 201 387 CIRCUIT CARD ASSY connector 1 19 201 880 PANEL front 1 20 PC17 177 290 DISPLAY LED 1 21 PC15 182 998 CIRCUIT CARD ASSY switch board 1 22 193 716 PANEL...

Page 124: ...ETS 1 PLG9 115 091 HOUSING PLUG SOCKETS 1 PLG12 115 093 HOUSING PLUG SOCKETS 1 63 176 844 CORE ferrite 2 64 180 103 COIL DI DT 2 65 182 654 GASKET DI DT rubber 1 66 180 271 BRACKET mtg choke 1 182 738...

Page 125: ...3 NAMEPLATE 1 PC1 158 160 CIRCUIT CARD ASSY side display 1 PC2 156 623 CIRCUIT CARD ASSY data card 1 PC3 200 738 CIRCUIT CARD ASSY connector 1 186 530 CABLE ribbon 1 PB1 4 144 842 ACTUATOR switch 4 20...

Page 126: ...OM 196 188 Page 120 Notes...

Page 127: ...ting Torches Remote Controls Accessory Kits Replacement Parts No labor Spoolmate 185 Spoolmate 250 Canvas Covers Miller s True Blue Limited Warranty shall not apply to 1 Consumable components such as...

Page 128: ...complete and retain with your personal records Always provide Model Name and Serial Style Number Call 1 800 4 A Miller or see our website at www MillerWelds com to locate a DISTRIBUTOR or SERVICE AGEN...

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