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OM-1027 Page 5

SECTION 6 – PARTS LIST

Description

Part

No.

Item

No.

Quantity

Figure 6-1. Complete Assembly (GA-16C Gun Illustrated)

1

110 793

HANDLE ASSEMBLY

1

. . . 

. . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

2

110 795

TUBE, head (consisting of)

1

. . . 

. . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

3

110 780

NUT, M 10 x 1

2

. . . 

. . . . . . . . . . 

. . . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

4

110 779

JACKET, head tube

1

. . . 

. . . . . . . . . . 

. . . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

5

110 781

STOP, nozzle

1

. . . 

. . . . . . . . . . 

. . . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

6

128 878

ADAPTER, head tube nozzle

1

. . . 

. . . . . . . . . . 

. . . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

7

110 782

SPRING, nozzle

1

. . . 

. . . . . . . . . . 

. . . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

8

110 785

TIP, contact .023 (16C Model)

1

. . . 

. . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

8

110 786

TIP, contact .030 (16C1 Model)

1

. . . 

. . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

9

110 789

NOZZLE, slip type 1/2 orifice

1

. . . 

. . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

9

112 420

NOZZLE, slip type 3/8 orifice

1

. . . 

. . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

9

110 790

NOZZLE, spot flat

1

. . . 

. . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

9

110 791

NOZZLE, spot

1

. . . 

. . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

10

110 794

TRIGGER SWITCH ASSEMBLY

1

. . . 

. . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

11

080 565

TERMINAL, frict uninsul fem 22-18ga

2

. . . 

. . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

12

110 792

CABLE, 10ft

1

. . . 

. . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

13

110 797

SLEEVE, rubber

1

. . . 

. . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

14

167 440

LINER, monocoil .023-.035 wire 10ft (consisting of)

1

. . . 

. . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . 

15

110 784

COLLET, liner .023-.030 wire (16C Model)

1

. . . 

. . . . . . . . . . 

. . . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

15

120 715

COLLET, liner .035 wire (16C1 Model)

1

. . . 

. . . . . . . . . . 

. . . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

16

079 974

O-RING, 1/2 ID x .103

2

. . . 

. . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

17

110 796

CONNECTOR, gun/feeder

1

. . . 

. . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

18

079 878

CONNECTOR & PINS, (16C Model) (consisting of)

1

. . . 

. . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . 

079 535

CONNECTOR, circ pin push-in 14-18ga Amp 66359-6

4

. . . . . . . . . . . . . . . . 

. . . . 

. . . . . . . . . . . . . . . . . 

18

047 994

TERMINAL, frict ultrafast fem 22-18ga (16C1 Model)

2

. . . 

. . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . 

19

048 834

CONNECTOR, circ clamp str rlf sz 11 Amp 206062-4 (16C Model)

1

. . . 

. . . . . . . . . . 

. . 

. . . . . . . . 

1

1

3

2

4

5

6

7

8

9

10

1

11

12

13

14

15

16

17

3

18

19

Ref. ST-110 832-D

.

Hardware is common and
not available unless listed.

Figure 6-1. Complete Assembly (GA-16C Gun Illustrated)

OPTIONAL

To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.

Summary of Contents for GA-16C1

Page 1: ...GA 16C And GA 16C1 Processes Description MIG GMAW Welding Flux Cored FCAW Welding OM 1027 110 727A August 1994 Air Cooled Gun Visit our website at www MillerWelds com ...

Page 2: ...value established in 1929 This Owner s Manual is designed to help you get the most out of your Miller products Please take time to read the Safety precautions They will help you protect yourself against potential hazards on the worksite We ve made installation and operation quick and easy With Miller you can count on years of reliable service with proper maintenance And if for some reason the unit...

Page 3: ...UMES AND GASES can be hazardous to your health 1 Keep your head out of the fumes 2 Ventilate area or use breathing device 3 Read Material Safety Data Sheets MSDSs and manufacturer s instructions for material used WELDING WIRE can cause puncture wounds 1 Keep hands and body away from gun tip when trigger is pressed EMF INFORMATION The following is a quotation from the General Conclusions Section of...

Page 4: ......

Page 5: ...eeding WARNING 5 4 6 7 1 2 CAUTION MOVING PARTS can injure Keep away from moving parts Keep all panels and covers closed when operating 3 Turn Off switch when using high frequency Figure 1 1 Safety Information SECTION 2 SPECIFICATIONS Table 2 1 Welding Gun Specifications Description Rated Output 160 Amperes Using CO2 Shielding Gas Air Cooled Duty Cycle See Figure 2 1 Wire Diameter 023 And 030 in 0...

Page 6: ... Or Terminals Insert into receptacle and tighten threaded collar or connect to matching terminals inside unit Close door See wire feeder manual for thread ing procedure 4 3 GA 16C Model GA 16C1 Model 5 16 in Tools Needed 1 2 4 3 1 2 Figure 3 1 Installing Gun SECTION 4 OPERATION READ SAFETY BLOCKS at beginning of manual before proceeding WARNING 4 1 Operating The Gun Ref S 0621 C 1 Trigger Switch W...

Page 7: ...s in gun cable Check trigger connection at welding power source wire feeder Have nearest Factory Authorized Service Station Service Distributor check gun trigger switch Wire is not energized Check contact tip Check trigger connection at welding power source wire feed er Have nearest Factory Authorized Service Station Service Distributor check gun trigger switch Wire feeds unevenly Check contact ti...

Page 8: ...ct tip Insert new liner Install collet onto liner and tighten into gun feeder connector using wrench Cut liner off near collet so that liner end is as close to drive rolls as pos sible without touching Install nozzle Turn off welding power source wire feeder 3 8 in Head Tube 3 8 in Remove nozzle contact tip and liner collet Blow out gun casing Remove liner Tools Needed 3 8 in Gun Feeder Connector ...

Page 9: ...97 SLEEVE rubber 1 14 167 440 LINER monocoil 023 035 wire 10ft consisting of 1 15 110 784 COLLET liner 023 030 wire 16C Model 1 15 120 715 COLLET liner 035 wire 16C1 Model 1 16 079 974 O RING 1 2 ID x 103 2 17 110 796 CONNECTOR gun feeder 1 18 079 878 CONNECTOR PINS 16C Model consisting of 1 079 535 CONNECTOR circ pin push in 14 18ga Amp 66359 6 4 18 047 994 TERMINAL frict ultrafast fem 22 18ga 16...

Page 10: ...Notes ...

Page 11: ...tting Torches Remote Controls Accessory Kits Replacement Parts No labor Spoolmate 185 Spoolmate 250 Canvas Covers Miller s True Blue Limited Warranty shall not apply to 1 Consumable components such as contact tips cutting nozzles contactors brushes slip rings relays or parts that fail due to normal wear 2 Items furnished by Miller but manufactured by others such as engines or trade accessories The...

Page 12: ... complete and retain with your personal records Always provide Model Name and Serial Style Number Call 1 800 4 A Miller or see our website at www MillerWelds com to locate a DISTRIBUTOR or SERVICE AGENCY near you Welding Supplies and Consumables Options and Accessories Personal Safety Equipment Service and Repair Replacement Parts Training Schools Videos Books Technical Manuals Servicing Informati...

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