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sr7 7/93

SAFETY PRECAUTIONS FOR GMAW GUNS

WARNING

PROTECT YOURSELF AND OTHERS FROM POSSIBLE SERIOUS INJURY OR DEATH. KEEP CHILDREN
AWAY. PACEMAKER WEARERS KEEP AWAY UNTIL CONSULTING YOUR DOCTOR.
In welding, as in most jobs, exposure to certain hazards occurs. Welding is safe when precautions are taken. The
safety information given below is only a summary of the more complete safety information found in the wire feeder
and welding power source Owner’s Manuals. Read and follow all safety precautions.

HAVE ALL INSTALLATION, OPERATION, MAINTENANCE, AND REPAIR WORK PERFORMED ONLY BY
QUALIFIED PEOPLE.

GMAW WELDING can be hazardous.

ARC RAYS can burn eyes and skin.

1. Wear welding helmet with correct shade of filter.
2. Wear correct eye and body protection.
3. Cover exposed skin with spatter-resistant

clothing.

ELECTRIC SHOCK can kill.

1. Always wear dry insulating gloves.
2. Insulate yourself from work and ground.
3. Do not touch live electrode or electrical parts.
4. Repair or replace worn, damaged, or cracked

gun or cable insulation.

5. Turn off welding power source before changing

contact tip or gun parts.

6. Keep all covers and handle securely in place.

WELDING can cause fire or explosion.

1. Do not weld near flammable material.
2. Do not weld on closed containers.
3. Watch for fire; keep extinguisher nearby.

NOISE can damage hearing; SOME
APPLICATIONS, SUCH AS PULSING,
are noisy.

1. Check for noise level limits exceeding those

specified by OSHA.

2. Use approved ear plugs or ear muffs if noise level

is high.

3. Warn others nearby about noise hazard.

HOT SURFACES can burn skin.

1. Allow gun to cool before touching.
2. Do not touch hot metal.
3. Protect hot metal from contact by others.

FUMES AND GASES can be hazardous
to your health.

1. Keep your head out of the fumes.
2. Ventilate area, or use breathing device.
3. Read Material Safety Data Sheets (MSDSs) and

manufacturer’s instructions for material used.

WELDING WIRE can cause puncture
wounds.

1. Keep hands and body away from gun tip when

trigger is pressed.

EMF INFORMATION

The following is a quotation from the General Conclusions Section of
the U.S. Congress, Office of Technology Assessment, Biological
Effects of Power Frequency Electric & Magnetic Fields –
Background Paper
, OTA-BP-E-53 (Washington, DC: U.S.
Government Printing Office, May 1989): “. . . there is now a very large
volume of scientific findings based on experiments at the cellular
level and from studies with animals and people which clearly
establish that low frequency magnetic fields can interact with, and
produce changes in, biological systems. While most of this work is
of very high quality, the results are complex. Current scientific
understanding does not yet allow us to interpret the evidence in a
single coherent framework. Even more frustrating, it does not yet
allow us to draw definite conclusions about questions of possible risk
or to offer clear science-based advice on strategies to minimize or
avoid potential risks.”

To reduce magnetic fields in the workplace, use the following
procedures:

1.

Keep cables close together by twisting or taping them.

2.

Arrange cables to one side and away from the operator.

3.

Do not coil or drape cables around the body.

4.

Keep welding power source and cables as far away as practical.

5.

Connect work clamp to workpiece as close to the weld as
possible.

About Pacemakers:

The above procedures are among those also normally
recommended for pacemaker wearers. Consult your doctor for
complete information.

Considerations About Welding And The Effects Of Low Frequency Electric And
Magnetic Fields

NOTE

mod10.1 4/93

Summary of Contents for GA-16C1

Page 1: ...GA 16C And GA 16C1 Processes Description MIG GMAW Welding Flux Cored FCAW Welding OM 1027 110 727A August 1994 Air Cooled Gun Visit our website at www MillerWelds com ...

Page 2: ...value established in 1929 This Owner s Manual is designed to help you get the most out of your Miller products Please take time to read the Safety precautions They will help you protect yourself against potential hazards on the worksite We ve made installation and operation quick and easy With Miller you can count on years of reliable service with proper maintenance And if for some reason the unit...

Page 3: ...UMES AND GASES can be hazardous to your health 1 Keep your head out of the fumes 2 Ventilate area or use breathing device 3 Read Material Safety Data Sheets MSDSs and manufacturer s instructions for material used WELDING WIRE can cause puncture wounds 1 Keep hands and body away from gun tip when trigger is pressed EMF INFORMATION The following is a quotation from the General Conclusions Section of...

Page 4: ......

Page 5: ...eeding WARNING 5 4 6 7 1 2 CAUTION MOVING PARTS can injure Keep away from moving parts Keep all panels and covers closed when operating 3 Turn Off switch when using high frequency Figure 1 1 Safety Information SECTION 2 SPECIFICATIONS Table 2 1 Welding Gun Specifications Description Rated Output 160 Amperes Using CO2 Shielding Gas Air Cooled Duty Cycle See Figure 2 1 Wire Diameter 023 And 030 in 0...

Page 6: ... Or Terminals Insert into receptacle and tighten threaded collar or connect to matching terminals inside unit Close door See wire feeder manual for thread ing procedure 4 3 GA 16C Model GA 16C1 Model 5 16 in Tools Needed 1 2 4 3 1 2 Figure 3 1 Installing Gun SECTION 4 OPERATION READ SAFETY BLOCKS at beginning of manual before proceeding WARNING 4 1 Operating The Gun Ref S 0621 C 1 Trigger Switch W...

Page 7: ...s in gun cable Check trigger connection at welding power source wire feeder Have nearest Factory Authorized Service Station Service Distributor check gun trigger switch Wire is not energized Check contact tip Check trigger connection at welding power source wire feed er Have nearest Factory Authorized Service Station Service Distributor check gun trigger switch Wire feeds unevenly Check contact ti...

Page 8: ...ct tip Insert new liner Install collet onto liner and tighten into gun feeder connector using wrench Cut liner off near collet so that liner end is as close to drive rolls as pos sible without touching Install nozzle Turn off welding power source wire feeder 3 8 in Head Tube 3 8 in Remove nozzle contact tip and liner collet Blow out gun casing Remove liner Tools Needed 3 8 in Gun Feeder Connector ...

Page 9: ...97 SLEEVE rubber 1 14 167 440 LINER monocoil 023 035 wire 10ft consisting of 1 15 110 784 COLLET liner 023 030 wire 16C Model 1 15 120 715 COLLET liner 035 wire 16C1 Model 1 16 079 974 O RING 1 2 ID x 103 2 17 110 796 CONNECTOR gun feeder 1 18 079 878 CONNECTOR PINS 16C Model consisting of 1 079 535 CONNECTOR circ pin push in 14 18ga Amp 66359 6 4 18 047 994 TERMINAL frict ultrafast fem 22 18ga 16...

Page 10: ...Notes ...

Page 11: ...tting Torches Remote Controls Accessory Kits Replacement Parts No labor Spoolmate 185 Spoolmate 250 Canvas Covers Miller s True Blue Limited Warranty shall not apply to 1 Consumable components such as contact tips cutting nozzles contactors brushes slip rings relays or parts that fail due to normal wear 2 Items furnished by Miller but manufactured by others such as engines or trade accessories The...

Page 12: ... complete and retain with your personal records Always provide Model Name and Serial Style Number Call 1 800 4 A Miller or see our website at www MillerWelds com to locate a DISTRIBUTOR or SERVICE AGENCY near you Welding Supplies and Consumables Options and Accessories Personal Safety Equipment Service and Repair Replacement Parts Training Schools Videos Books Technical Manuals Servicing Informati...

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