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OM-1027 Page 1

SECTION 1 – SAFETY INFORMATION

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Read all safety messages throughout this manual.

Obey all safety messages to avoid injury.

Learn the meaning of WARNING and CAUTION.

1

Safety Alert Symbol

2

Signal Word

WARNING means possible death
or serious injury can happen.

CAUTION means possible minor
injury or equipment damage can
happen.

3

Statement Of Hazard And Re-
sult

4

Safety Instructions To Avoid
Hazard

5

Hazard Symbol (If Available)

6

Safety Banner

Read safety blocks for each sym-
bol shown.

7

NOTE

Special instructions for best oper-
ation – not related to safety.

2

NOTE

ELECTRIC SHOCK can kill.

Do not touch live electrical parts.

Disconnect  input power before
installing  or servicing.

WARNING

READ SAFETY BLOCKS at start of
Section 3-1 before proceeding.

WARNING

5

4

6

7

1

2

CAUTION

MOVING PARTS can injure.

Keep away from moving parts.

Keep all panels and covers closed
when operating.

3

Turn Off switch when using high frequency.

Figure 1-1. Safety Information

SECTION 2 – SPECIFICATIONS

Table 2-1. Welding Gun

Specifications

Description

Rated Output

160 Amperes Using CO

2

 Shielding Gas – Air-Cooled

Duty Cycle

See Figure 2-1

Wire Diameter

.023 And .030 in (0.6 And 0.8 mm) Hard Or Flux-Cored Wires

Weight

10 ft Gun – Net: 2.8 lb (1.3 kg); Ship: 5.4 lb (2.4 kg)

2-1.

Duty Cycle

CAUTION

WELDING LONGER THAN RATED DUTY CYCLE can damage gun and void warranty.

Do not weld at rated load longer than shown below.

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6 Minutes Welding

4 Minutes Resting

Duty Cycle is percentage of 10
minutes that gun can weld at
rated load without overheating.

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0

10

Minutes

60% Duty Cycle At 160 Amperes Using CO

Gas

Definition

30% Duty Cycle At 160 Amperes Using Mixed Gases

3 Minutes Welding

7 Minutes Resting

Figure 2-1. Duty Cycle

Summary of Contents for GA-16C1

Page 1: ...GA 16C And GA 16C1 Processes Description MIG GMAW Welding Flux Cored FCAW Welding OM 1027 110 727A August 1994 Air Cooled Gun Visit our website at www MillerWelds com ...

Page 2: ...value established in 1929 This Owner s Manual is designed to help you get the most out of your Miller products Please take time to read the Safety precautions They will help you protect yourself against potential hazards on the worksite We ve made installation and operation quick and easy With Miller you can count on years of reliable service with proper maintenance And if for some reason the unit...

Page 3: ...UMES AND GASES can be hazardous to your health 1 Keep your head out of the fumes 2 Ventilate area or use breathing device 3 Read Material Safety Data Sheets MSDSs and manufacturer s instructions for material used WELDING WIRE can cause puncture wounds 1 Keep hands and body away from gun tip when trigger is pressed EMF INFORMATION The following is a quotation from the General Conclusions Section of...

Page 4: ......

Page 5: ...eeding WARNING 5 4 6 7 1 2 CAUTION MOVING PARTS can injure Keep away from moving parts Keep all panels and covers closed when operating 3 Turn Off switch when using high frequency Figure 1 1 Safety Information SECTION 2 SPECIFICATIONS Table 2 1 Welding Gun Specifications Description Rated Output 160 Amperes Using CO2 Shielding Gas Air Cooled Duty Cycle See Figure 2 1 Wire Diameter 023 And 030 in 0...

Page 6: ... Or Terminals Insert into receptacle and tighten threaded collar or connect to matching terminals inside unit Close door See wire feeder manual for thread ing procedure 4 3 GA 16C Model GA 16C1 Model 5 16 in Tools Needed 1 2 4 3 1 2 Figure 3 1 Installing Gun SECTION 4 OPERATION READ SAFETY BLOCKS at beginning of manual before proceeding WARNING 4 1 Operating The Gun Ref S 0621 C 1 Trigger Switch W...

Page 7: ...s in gun cable Check trigger connection at welding power source wire feeder Have nearest Factory Authorized Service Station Service Distributor check gun trigger switch Wire is not energized Check contact tip Check trigger connection at welding power source wire feed er Have nearest Factory Authorized Service Station Service Distributor check gun trigger switch Wire feeds unevenly Check contact ti...

Page 8: ...ct tip Insert new liner Install collet onto liner and tighten into gun feeder connector using wrench Cut liner off near collet so that liner end is as close to drive rolls as pos sible without touching Install nozzle Turn off welding power source wire feeder 3 8 in Head Tube 3 8 in Remove nozzle contact tip and liner collet Blow out gun casing Remove liner Tools Needed 3 8 in Gun Feeder Connector ...

Page 9: ...97 SLEEVE rubber 1 14 167 440 LINER monocoil 023 035 wire 10ft consisting of 1 15 110 784 COLLET liner 023 030 wire 16C Model 1 15 120 715 COLLET liner 035 wire 16C1 Model 1 16 079 974 O RING 1 2 ID x 103 2 17 110 796 CONNECTOR gun feeder 1 18 079 878 CONNECTOR PINS 16C Model consisting of 1 079 535 CONNECTOR circ pin push in 14 18ga Amp 66359 6 4 18 047 994 TERMINAL frict ultrafast fem 22 18ga 16...

Page 10: ...Notes ...

Page 11: ...tting Torches Remote Controls Accessory Kits Replacement Parts No labor Spoolmate 185 Spoolmate 250 Canvas Covers Miller s True Blue Limited Warranty shall not apply to 1 Consumable components such as contact tips cutting nozzles contactors brushes slip rings relays or parts that fail due to normal wear 2 Items furnished by Miller but manufactured by others such as engines or trade accessories The...

Page 12: ... complete and retain with your personal records Always provide Model Name and Serial Style Number Call 1 800 4 A Miller or see our website at www MillerWelds com to locate a DISTRIBUTOR or SERVICE AGENCY near you Welding Supplies and Consumables Options and Accessories Personal Safety Equipment Service and Repair Replacement Parts Training Schools Videos Books Technical Manuals Servicing Informati...

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