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Midtronics Inc.     7000 Monroe Street     Willowbrook, IL 60527

www.midtronics.com

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EL-50332 EV/HEV Battery Service Tool

General Safety Guidelines 

5

Maintenance 5
Personal Precautions 

6

Grounding & Power Cord Connections 

6

Grounding 7
EV/HEV Battery Service Tool Location 

7

DC Connection Precautions 

7

Chapter 1: Introduction & Overview 

8

Safet

y Reminder 

8

Safety Precautions 

8

Front View 

9

Right End Panel 

9

Connection Panel 

9

Accessories 10
Display and Keypad 

11

Data Entry Methods 

12

Menu Icons 

12

Option Buttons 

12

Scrolling Lists 

12

Alphanumeric Entry 

12

Main Menu 

12

Tool Info Menu 

13

Utility Menu 

13

Connecting to AC Power 

13

Initial Startup 

13

Changing User Preferences 

13

Chapter 2: Section Balance 

14

Section Balance Results 

14

Chapter 3: Pack Info 

15

Chapter 4: Depower 

16

Depowering A Battery Pack 

16

Depower Results 

17

Chapter 5: Tool Info 

18

Totals 18

Life Time Totals 

18

Version 18

Chapter 6: Utility Menu 

19

Clock 19

Mode 19
Time 19
Format 19
Date 19

Users 20

Entering A New User ID 

20

Deleting A User ID 

20

Editing A User ID 

20

Display 21
Temperature 21
Capacity 21
Language 21
Admin 21

Options 21
Clear Test Totals 

22

Reset Defaults 

22

Change Admin Pin 

22

Dealer ID 

22

Update 22
Buzzer 22

Chapter 7: Error Messages 

23

Possible Error Messages 

23

Hardware Error 

23

Communication Error 

23

Internal Temperature Sensor Failure 

23

Incorrect Voltage Detected 

23

Voltage Matches Target Voltage 

23

Contents

Summary of Contents for EL-50332

Page 1: ...Service Tool Hazardous voltage An improper connection can result in serious injury or death To avoid electrical shock or burn never alter the EV HEV Battery Service Tool s original AC cord and plug Di...

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Page 3: ...ecting to AC Power 13 Initial Startup 13 Changing User Preferences 13 Chapter 2 Section Balance 14 Section Balance Results 14 Chapter 3 Pack Info 15 Chapter 4 Depower 16 Depowering A Battery Pack 16 D...

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Page 5: ...This EV HEV Battery Service Tool is not intended for use by persons including children with reduced physical sensory or mental capabilities or lack of experience and knowledge unless they have been gi...

Page 6: ...ge To avoid electrical shock or burn never alter the EV HEV Battery Service Tool s original AC cord and plug Disconnect plug from outlet when EV HEV Battery Service Tool is idle The EV HEV Battery Ser...

Page 7: ...tor to provide a controlled environment for the equipment Work tents are a common method of protecting equipment in adverse conditions The EV HEV Battery Service Tool depends upon the surrounding air...

Page 8: ...ly flush them thoroughly with cold running water for at least 10 minutes and seek medical attention If battery electrolyte gets on your skin or cloth ing wash immediately with a mixture of water and b...

Page 9: ...nection Panel 11 A Midget Fuse HighVoltage Cable Connection Connection Panel 12 11 13 External 12V Auxiliary Power USB A Port For connecting an external USB style jump drive GR 8 For connecting a GR8...

Page 10: ...Voltage Interface Cable Black EL 50332 135 For connecting the Vehicle Interface Module VIM to the hybrid battery contactor assembly connectors on an out of vehicle battery pack TPIM High Voltage Inte...

Page 11: ...formation or require a response Menu Screen Arrows When displayed in menu screens the menu screen arrows show you which ARROW key on the keypad to press to display other icons or screens For example t...

Page 12: ...r above the right soft key indicates the number of items in the list To select an item use or to highlight the item and press the appropriate soft key To move the highlight bar up five lines at a time...

Page 13: ...to enter your Dealer ID number UPDATE Updates the tool software using a USB style jump drive BUZZER Allows you to turn the buzzer OFF Default is ON Connecting to AC Power Plug the EL 50332 GM into a...

Page 14: ...would like to balance and press NEXT to continue 4 Make the necessary cable connections to the selected sec tion of the battery Connect the BBDU LowVoltage Interface cable from theVIM to the black an...

Page 15: ...and press SELECT to continue 2 Use or to select the MANUFACTURER and press NEXT to continue or press the corresponding number keys 1 ALPHEON 2 BUICK 3 CHEVROLET 4 OPEL 5 VAUXHALL 3 Use or to select t...

Page 16: ...K 3 CHEVROLET 4 OPEL 5 VAUXHALL 3 Use or to select the vehicle MODEL and press NEXT to continue or press the corresponding number keys 4 Use or to select the depowerTARGET and press NEXT to continue o...

Page 17: ...sistpack Make sure the fused cable between the battery sections is properly connected 10 Press NEXT to continue The de powering process will now begin The status of the charging process is displayed o...

Page 18: ...e results 1 LIFE TIME TOTALS Select the Totals option you want to see and press NEXT to continue Life Time Totals LIFE TIME TOTALS show the total number of times the tool is used to determine health a...

Page 19: ...onth day year 2 DD MM YYYY day month year 3 If you used the ARROW keys press SAVE to save your set ting or BACK to return to the CLOCK ADJUST screen with out saving the changes Date 1 Use or to select...

Page 20: ...OTE You cannot delete the default USER ID place holders i e USER03 1 Use or to select DELETE and press NEXT to display the list of IDs or press the corresponding number key 1 ENTER NEW 2 DELETE 3 EDIT...

Page 21: ...used the ARROW keys press SAVE to save your set ting or BACK to return to the Utility Menu without saving the changes Language The LANGUAGE utility allows you to select a language for the display and...

Page 22: ...the EL 50332 1 Use the keypad to type in your dealer BAC Code ENTER YOUR BAC CODE 1 Use the keypad to re enter your dealer BAC Code RE ENTER YOUR BAC CODE 2 Press SAVE to save your setting or BACK to...

Page 23: ...cables To clear the error turn off the EL 50332 re seat the cable connections and power the EL 50332 back up If the error message reappears contact Bosch for service Communication Error Indicates an i...

Page 24: ...chnical support contact Bosch at 1 800 345 2233 Have your model and serial numbers ready This first step is critical as we will trouble shoot the problem s over the phone and many perceived problems a...

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