Midco Economite DS45B Installation And Service Instructions Manual Download Page 7

4.

IMPORTANT: 

Make sure that the capacity range of the installed spud and the

preliminary primary air shutter setting are suitable for capacity rating of the gas utilization
equipment.  Refer to Section VII and Table 3.

5.

RESET

the Electronic Control by setting the operating control to 

OFF

or the thermostat

below room temperature for at least 30 seconds.  See Section XII .

6. Confirm that Main Manual Shut-Off Valve is open.  Turn Manual Gas Cock Knob on

Combination Valve to 

ON

.

7. Turn operating control to 

ON

or set thermostat above room temperature. Main flame

should come on when the motor reaches operating speed. Whenever the burner fails to
light during the 6-second ignition trial, or if the flame is lost during the burner run and is
not re-established within 6 seconds, the Electronic Control will shut off the Combination
Valve and 

LOCK OUT

To 

RESET

the Electronic Control for restart, de-energize the

Electronic Control by setting the operating control to 

OFF

or thermostat below room

temperature for at least 30 seconds.  If burner still fails to light, turn it off and repeat from
step 5 above. Then, if necessary, refer to the 

TROUBLE  CHART

to isolate the problem.

WARNING: Repeated unsuccessful attempts to light will result in accumulated 
gases in gas utilization equipment and chimney.  To prevent these gases from 
reaching an explosive level, periodically purge the gas utilization equipment 
and chimney as described in step 3 above.

8. To make a preliminary setting of the burner input,  determine the manifold gas pressure

required from Table 3 and adjust the combination valve main gas pressure regulator
accordingly. See Section XI .

9. To determine the firing rate for NATURAL gas, accurately time test dial for the number of

seconds for one revolution and use the following formula.  All other gas utilization
equipment must be off.

Then Divide by 1,000 for MBH value.

For PROPANE gas, consult your supplier for method of determining firing rate
10. Readjust the primary air shutter to provide a quiet, soft blue flame with well defined

orange and yellow tips for NATURAL gas or with well defined yellow tips for PROPANE
gas.

11. Check the operation of the burner; start and stop it several times with the thermostat or

operating control.

12. With the burner running, check the operation of all limit and associated controls.
13. PERFORM THE FOLLOWING FINAL ADJUSTMENTS for combustion and flue gas

temperature. Take the flue gas samples and temperature immediately ahead of the
draft control.
A.

The flue gas temperature should be above 325°F but not exceeding 550°F.
Excessive flue gas temperatures will result in low efficiencies. Low flue gas
temperature may cause excessive condensation.  Reset gas input if necessary to
adjust stack temperature.

B.

Make the final setting of the primary air shutter by checking the flue gases with an

ORSAT

or similar combustion testing instrument. The carbon monoxide content

should conform to local codes, or, in their absence to the level specified in the
United States or Canadian Standard referenced on the front cover of this manual;
and the carbon dioxide content should be approximately 9.5% for NATURAL and
12.1% for PROPANE, or within the limits prescribed by local codes.

14. Check the draft control to make sure there is no spillage of flue products into the room.
15.

FILL OUT THE INSTALLATION ADJUSTMENT DATA TAG

and affix to the burner or

gas utilization equipment.

NOTE: 

For subsequent normal starting and shut off procedure, refer to 

CONSUMER

INSTRUCTIONS

or to the  instruction plate mounted on the burner.

______________________________________________________

7

Part 1 Installation

Part 1

Installation 

Continued 

VIII  Initial Start Up/

Adjustment

3600 x test dial size x BTU value

No. of seconds for one rev. test dial.

= BTU/Hr.

3600 x 1 x 1000

20

= 180,000 BTU/Hr. = 180 MBH

Example:

Summary of Contents for Economite DS45B

Page 1: ...any other appli ance Installation and service must be per formed by a qualified installer service agency or the gas supplier WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas suppliers instructions If you cannot reach your gas supplier call ...

Page 2: ...ular air ducts shall not be less than 3 inches In Canada for detailed ventilation requirements refer to standard CAN 1 B149 1 or 2 and or local codes ______________________________________________________ Clean the gas utilization equipment combustion chamber heat exchanger interior and flue connections Remove all adhering tars scale dirt and soot Inspect for actual leaks and or potential leaks Ce...

Page 3: ... the burner tube is too short to reach the combustion chamber such as old fashioned gravity warm air furnace installations WARNING Burner cabinet must be mounted in orientation shown in Figures 1 and 2 Any other mountings may cause a dangerous condition and will void burner warranty and agency approvals Non standard arrangements may be available for some models consult factory for details if requi...

Page 4: ...y In no case shall the relief opening of the draft hood or barometric draft regulator be located at a point lower than the top of the highest flue passage in the equipment Gas utilization equipment requiring controlled draft may be equipped with a listed double acting barometric draft regulator installed and adjusted in accordance with the manufacturer s instructions if approved by local codes A d...

Page 5: ...igure 5 The burner gas supply piping should branch off from the main line as close to the gas meter as possible Do not connect to the bottom of a horizontal section Use new black pipe and malleable fittings free of cutting and threading burrs or defects Provide a sediment trap union and 1 8 pressure tap in piping close to burner as shown in Figure 5 Use pipe joint compound resistant to Liquid Petr...

Page 6: ...apacity spud input The burner is shipped with the primary air controlling shutter set wide open to provide a lean gas air mixture during the initial start up Do not change the combination gas valve pressure regulator setting at this time CAUTION The approximate air and gas settings described above are for initial start up only Final settings must be made in accordance with Section VIII Instruction...

Page 7: ...lization equipment must be off Then Divide by 1 000 for MBH value For PROPANE gas consult your supplier for method of determining firing rate 10 Readjust the primary air shutter to provide a quiet soft blue flame with well defined orange and yellow tips for NATURAL gas or with well defined yellow tips for PROPANE gas 11 Check the operation of the burner start and stop it several times with the the...

Page 8: ...set to its original position following servicing Cleaning of the blower wheel is usually the only service required Need for cleaning is indicated if the air cage assembly shows an accumulation of dust and lint or if the character of the flame indicates a deficiency of air Motor cooling air vents should also be cleaned at this time The blower side plate motor and wheel are removed as an assembly Di...

Page 9: ...ld gas pressure of 3 5 W C for NATURAL If pressure adjustment is required for setting capacity remove regulator cap for access to slotted adjustment screw Turning of adjustment screw counter clockwise reduces pressure clockwise increases pressure Do not adjust past the point where no change in pressure is noted NOTE Pressure setting must be made with burner running and main gas ON CAUTION When adj...

Page 10: ...Do not use this device if it gets wet It can malfunction and cause serious injury or death Replace any device that has been wet ______________________________________________________ Keep the area around the burner clear and free of combustible materials gasoline or other flammable liquids or vapors Do not obstruct burner air openings or ventilation grills for combustion air The motor features per...

Page 11: ...ER LISTED I MOTOR WILL NOT RUN OR MOTOR RUNS IN REPEATED CYCLES A Confirm 120V between strip terminals 1 and 2 and verify the circuit polarity and electrical ground between strip terminal 1 and GND B Check 24V operating control circuit 1 Between left strip terminal T and GND a No voltage transformer defective b Very low voltage circuit overloaded or transformer defective 2 Between right strip term...

Page 12: ...d steady Verify per Section VII that the spud orifice size and manifold pressure are correct b Zero erratic low or high pressure confirm that the inlet pressure to the combination valve is between 5 0 and 14 0 W C for NATURAL 11 0 to 14 0 W C PROPANE during standby and during trial for ignition c If manifold pressure is zero below 1 5 or above 3 5 W C NATURAL 10 0 W C PROPANE or erratic replace co...

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