Midco Economite DS45B Installation And Service Instructions Manual Download Page 3

Part 1 Installation

Part 1

Installation 

Continued 

IV Chimney, Vent 

Connector*, and 

Draft Control

*Formerly referred

to as Flue Pipe 

3

In the case of wet base boilers, where the entire firing chamber is comprised of heat

exchange surfaces and no chamber liner was provided for oil firing, a liner is usually not
required for the ECONOMITE. However, a liner or target wall may be necessary if the firing
chamber is unusually short, in order to avoid flame contact on the heat exchanger walls or
flueways.

If a built up chamber liner is required, use 2300

o

F minimum insulating material.

The burner tube, or the stainless steel sleeve that is included with the burner, must be

sealed air tight into the combustion chamber liner opening with refractory material as shown
by Figures 1 and 2. The sleeve is preferred as it is designed to properly locate the end of
the tube relative to the inside wall of the combustion chamber, and to permit burner removal
without breaking the seal.

NOTE:

In no case should the burner tube be allowed to extend into the chamber proper; it

must be set flush to 1" short of the inside surface, because high combustion chamber
temperatures will cause premature electrode deterioration.

Special heat resistant alloy extension tubes and instructions are available for those

applications where the burner tube is too short to reach the combustion chamber (such as
old-fashioned gravity warm air furnace installations).

WARNING: Burner cabinet must be mounted in orientation shown in Figures

1 and 2.  Any other mountings may cause a dangerous condition, and will void burner
warranty and agency approvals.  Non-standard arrangements may be available for
some models; consult factory for details if required.

Before permanently setting the burner in place, check that the venturi casting openings

are free of foreign materials and the electrodes have not been damaged or displaced. See
Figure 6.

______________________________________________________

The chimney shall be inspected
for unsafe conditions such as
deteriorated masonry and
excessive soot or other blockage
or potential blockage.

The Vent Connector shall  be

connected to a chimney already
venting solid fuel burning
equipment, an incinerator or an
open fireplace.

The Vent Connector shall be

made of non-combustible,
corrosion resistant material
capable of withstanding the vent
gas temperature produced by the
gas utilization equipment and of
sufficient thickness to withstand
physical damage.

The Vent Connector shall be as

short as possible.  The entire
length shall be readily accessible
for inspection, cleaning and
replacement.

III  Combustion Chamber

Continued 

Figure 1:

Dry Base Boiler with Combustion

Chamber Liner (Warm Air Furnace

Construction is Similar)

Figure 2:

Wet Base Boiler with Unlined

Combustion Chamber

Figure 3:

Draft Hood Positions

Summary of Contents for Economite DS45B

Page 1: ...any other appli ance Installation and service must be per formed by a qualified installer service agency or the gas supplier WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas suppliers instructions If you cannot reach your gas supplier call ...

Page 2: ...ular air ducts shall not be less than 3 inches In Canada for detailed ventilation requirements refer to standard CAN 1 B149 1 or 2 and or local codes ______________________________________________________ Clean the gas utilization equipment combustion chamber heat exchanger interior and flue connections Remove all adhering tars scale dirt and soot Inspect for actual leaks and or potential leaks Ce...

Page 3: ... the burner tube is too short to reach the combustion chamber such as old fashioned gravity warm air furnace installations WARNING Burner cabinet must be mounted in orientation shown in Figures 1 and 2 Any other mountings may cause a dangerous condition and will void burner warranty and agency approvals Non standard arrangements may be available for some models consult factory for details if requi...

Page 4: ...y In no case shall the relief opening of the draft hood or barometric draft regulator be located at a point lower than the top of the highest flue passage in the equipment Gas utilization equipment requiring controlled draft may be equipped with a listed double acting barometric draft regulator installed and adjusted in accordance with the manufacturer s instructions if approved by local codes A d...

Page 5: ...igure 5 The burner gas supply piping should branch off from the main line as close to the gas meter as possible Do not connect to the bottom of a horizontal section Use new black pipe and malleable fittings free of cutting and threading burrs or defects Provide a sediment trap union and 1 8 pressure tap in piping close to burner as shown in Figure 5 Use pipe joint compound resistant to Liquid Petr...

Page 6: ...apacity spud input The burner is shipped with the primary air controlling shutter set wide open to provide a lean gas air mixture during the initial start up Do not change the combination gas valve pressure regulator setting at this time CAUTION The approximate air and gas settings described above are for initial start up only Final settings must be made in accordance with Section VIII Instruction...

Page 7: ...lization equipment must be off Then Divide by 1 000 for MBH value For PROPANE gas consult your supplier for method of determining firing rate 10 Readjust the primary air shutter to provide a quiet soft blue flame with well defined orange and yellow tips for NATURAL gas or with well defined yellow tips for PROPANE gas 11 Check the operation of the burner start and stop it several times with the the...

Page 8: ...set to its original position following servicing Cleaning of the blower wheel is usually the only service required Need for cleaning is indicated if the air cage assembly shows an accumulation of dust and lint or if the character of the flame indicates a deficiency of air Motor cooling air vents should also be cleaned at this time The blower side plate motor and wheel are removed as an assembly Di...

Page 9: ...ld gas pressure of 3 5 W C for NATURAL If pressure adjustment is required for setting capacity remove regulator cap for access to slotted adjustment screw Turning of adjustment screw counter clockwise reduces pressure clockwise increases pressure Do not adjust past the point where no change in pressure is noted NOTE Pressure setting must be made with burner running and main gas ON CAUTION When adj...

Page 10: ...Do not use this device if it gets wet It can malfunction and cause serious injury or death Replace any device that has been wet ______________________________________________________ Keep the area around the burner clear and free of combustible materials gasoline or other flammable liquids or vapors Do not obstruct burner air openings or ventilation grills for combustion air The motor features per...

Page 11: ...ER LISTED I MOTOR WILL NOT RUN OR MOTOR RUNS IN REPEATED CYCLES A Confirm 120V between strip terminals 1 and 2 and verify the circuit polarity and electrical ground between strip terminal 1 and GND B Check 24V operating control circuit 1 Between left strip terminal T and GND a No voltage transformer defective b Very low voltage circuit overloaded or transformer defective 2 Between right strip term...

Page 12: ...d steady Verify per Section VII that the spud orifice size and manifold pressure are correct b Zero erratic low or high pressure confirm that the inlet pressure to the combination valve is between 5 0 and 14 0 W C for NATURAL 11 0 to 14 0 W C PROPANE during standby and during trial for ignition c If manifold pressure is zero below 1 5 or above 3 5 W C NATURAL 10 0 W C PROPANE or erratic replace co...

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