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Part 1 Installation

Specifications

Part 1

Installation 

Derate burner for altitudes over 2,000 feet by 4% for each 1,000 feet of additional elevation.

IMPORTANT: 

The ECONOMITE DS45B is not intended for outdoor installation and must be

protected from excessive moisture.  Provide adequate clearance for service and proper
operation.

If the former automatic oil burner gave trouble-free operation, it is probable that the gas
utilization equipment area has sufficient infiltration of air for combustion and dilution of flue
gases.  

Nevertheless, the area must be checked:

Open basement or utility areas of normal construction, without storm windows or tight

doors, will generally allow sufficient air infiltration.  However, if the gas utilization equipment
is located in a tight or separate room, ventilation to an open area as described above will be
required.  Install two permanently open grills, each sized on the basis of one square inch
free area per 1,000 BTU (but not less than 100 square inches) of the total input rating of all
gas utilization equipment in the combined space.  One grille should be located within 12
inches of the ceiling, the other within 12 inches of the floor.

If the gas utilization equipment is located in an area of unusually tight construction, or if

an exhaust fan, kitchen ventilation system, clothes dryer and/or fireplace is installed in the
building, provision must be made for an outside air supply near the gas utilization equipment
area.  Install permanently open grills sized at not less than one square inch free area per
4,000 BTU of      burner input.  When ventilating through horizontal ducts, grills should be
sized at not less than one square inch free area per 2,000 BTU of burner input.  In any
case, the minimum dimension of rectangular air ducts shall not be less than 3 inches.

In Canada, for detailed ventilation requirements, refer to standard CAN 1-B149.1 or .2

and/or local codes.

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Clean the gas utilization equipment, combustion chamber, heat exchanger interior and

flue connections. Remove all adhering tars, scale, dirt and soot. Inspect for actual leaks
and/or potential leaks.

Cement all joints, including those in the gas utilization equipment base and around door

frames, to prevent leakage into or out of the combustion chamber.

The access or firing door should open easily to relieve pressure.  If positive latches exist,

they should be modified to permit easy opening; a spring loaded door holder is
recommended.

On all boilers, make certain the pressure relief safety valve is in good operating condition.

______________________________________________________

A combustion chamber liner is normally required to protect non-heat transfer surfaces and to
provide a radiant bed for rapid heat transfer to the primary surfaces of the heat exchanger.
In most cases an existing oil burner combustion chamber liner can be used, if in good
condition.

2

SPECIFICATIONS NATURAL or PROPANE Gas

AIR DELIVERY (Approximate Air Delivery at Zero Draft Draft)........ 85 SCFM*
MAXIMUM FIRING RATE**..............................................................400 MBH***
MINIMUM FIRING RATE**...............................................................200 MBH***
TUBE DIAMETER................................................................................4 inches
TUBE LENGTH....................................................................................9 inches
MINIMUM COMBUSTION CHAMBER SIZE

400 MBH................................................10" W X 161/2" L or 15" dia.
300 MBH.......................................................9" W x 14" L or 13" dia.
200 MBH.......................................................7" W x 11" L or 10" dia.

GAS PRESSURE REQUIRED

NATURAL................................................................5.0" to 14.0" W.C.
PROPANE.............................................................11.0" to 14.0" W.C.

STANDARD VOLTAGE......................................120 Volts..................60 Cycle
FLAME SAFETY..........Direct Spark Ignition of Main Flame, Electronic Safety
MAIN AUTOMATIC VALVE...........................................3 Function Redundant

*   SCFM = Standard Cubic Feet/Minute
**  Ratings Based on 1000 BTU/cu. ft. NATURAL, 2500 BTU/cu. ft. PROPANE at 

Sea Level

*** 1 MBH = 1,000 BTU/Hr.One gallon fuel oil =140MBH.

II Preparation of the Gas

Utilization Equipment 

I Ventilation 

III Combustion Chamber

Summary of Contents for Economite DS45B

Page 1: ...any other appli ance Installation and service must be per formed by a qualified installer service agency or the gas supplier WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas suppliers instructions If you cannot reach your gas supplier call ...

Page 2: ...ular air ducts shall not be less than 3 inches In Canada for detailed ventilation requirements refer to standard CAN 1 B149 1 or 2 and or local codes ______________________________________________________ Clean the gas utilization equipment combustion chamber heat exchanger interior and flue connections Remove all adhering tars scale dirt and soot Inspect for actual leaks and or potential leaks Ce...

Page 3: ... the burner tube is too short to reach the combustion chamber such as old fashioned gravity warm air furnace installations WARNING Burner cabinet must be mounted in orientation shown in Figures 1 and 2 Any other mountings may cause a dangerous condition and will void burner warranty and agency approvals Non standard arrangements may be available for some models consult factory for details if requi...

Page 4: ...y In no case shall the relief opening of the draft hood or barometric draft regulator be located at a point lower than the top of the highest flue passage in the equipment Gas utilization equipment requiring controlled draft may be equipped with a listed double acting barometric draft regulator installed and adjusted in accordance with the manufacturer s instructions if approved by local codes A d...

Page 5: ...igure 5 The burner gas supply piping should branch off from the main line as close to the gas meter as possible Do not connect to the bottom of a horizontal section Use new black pipe and malleable fittings free of cutting and threading burrs or defects Provide a sediment trap union and 1 8 pressure tap in piping close to burner as shown in Figure 5 Use pipe joint compound resistant to Liquid Petr...

Page 6: ...apacity spud input The burner is shipped with the primary air controlling shutter set wide open to provide a lean gas air mixture during the initial start up Do not change the combination gas valve pressure regulator setting at this time CAUTION The approximate air and gas settings described above are for initial start up only Final settings must be made in accordance with Section VIII Instruction...

Page 7: ...lization equipment must be off Then Divide by 1 000 for MBH value For PROPANE gas consult your supplier for method of determining firing rate 10 Readjust the primary air shutter to provide a quiet soft blue flame with well defined orange and yellow tips for NATURAL gas or with well defined yellow tips for PROPANE gas 11 Check the operation of the burner start and stop it several times with the the...

Page 8: ...set to its original position following servicing Cleaning of the blower wheel is usually the only service required Need for cleaning is indicated if the air cage assembly shows an accumulation of dust and lint or if the character of the flame indicates a deficiency of air Motor cooling air vents should also be cleaned at this time The blower side plate motor and wheel are removed as an assembly Di...

Page 9: ...ld gas pressure of 3 5 W C for NATURAL If pressure adjustment is required for setting capacity remove regulator cap for access to slotted adjustment screw Turning of adjustment screw counter clockwise reduces pressure clockwise increases pressure Do not adjust past the point where no change in pressure is noted NOTE Pressure setting must be made with burner running and main gas ON CAUTION When adj...

Page 10: ...Do not use this device if it gets wet It can malfunction and cause serious injury or death Replace any device that has been wet ______________________________________________________ Keep the area around the burner clear and free of combustible materials gasoline or other flammable liquids or vapors Do not obstruct burner air openings or ventilation grills for combustion air The motor features per...

Page 11: ...ER LISTED I MOTOR WILL NOT RUN OR MOTOR RUNS IN REPEATED CYCLES A Confirm 120V between strip terminals 1 and 2 and verify the circuit polarity and electrical ground between strip terminal 1 and GND B Check 24V operating control circuit 1 Between left strip terminal T and GND a No voltage transformer defective b Very low voltage circuit overloaded or transformer defective 2 Between right strip term...

Page 12: ...d steady Verify per Section VII that the spud orifice size and manifold pressure are correct b Zero erratic low or high pressure confirm that the inlet pressure to the combination valve is between 5 0 and 14 0 W C for NATURAL 11 0 to 14 0 W C PROPANE during standby and during trial for ignition c If manifold pressure is zero below 1 5 or above 3 5 W C NATURAL 10 0 W C PROPANE or erratic replace co...

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