Microline T.F.C. - 435 Installation, Operation & Service Manual Download Page 7

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a high pressure drop. Remember, these tanks 
can weigh up to 30 pounds when full of water; 
a firm, level area is required. 

3.  R.O. Manifold Assembly–

The manifold can 

be installed on either the right or left side of 
the under–sink area or a cabinet. The right 
side is recommended because all the tubing 
will be to the back of the cabinet and out of 
the way. Installation in the basement is also 
an option, one location is near the laundry/
utility sink where cold potable water and drain 
access is handy. The mounting location should 
allow adequate clearance and accessibility for 
cartridge changes. 

4.  Feed Water Connection–

The Feed Water 

Saddle Valve should be located as close to 
the manifold assembly as possible. USE A 
POTABLE COLD WATER SUPPLY ONLY. 
Softened water is preferred as it will extend the 
life of the R.O. Membrane.

5.  Drain Connection–

The waste water must go to 

drain through an anti–siphon air gap. The air 
gap is provided for in the base of the faucet. If 
discharging into a utility sink or standpipe, an 
air gap of greater than 1" above the flood rim 
must be provided. 

      Do NOT connect the system drain line to the 

dishwasher drain or near the garbage disposal. 
Backpressure from these units may cause the air 
gap to overflow.

SECTION IV. INSTALLATION STEPS 

   All plumbing should be done in accordance with state 

and local plumbing codes. 

   

NOTE

: Some codes may require installation by a 

licensed plumber; check with the local plumbing 
authority prior to installation. 

   In restricted under–sink areas, it may be easier to 

install the faucet first. Allow adequate tubing lengths 
for any final component position. 

A. Faucet Installation–

The faucet contains an 

anti–siphon air gap. While the system is producing 
water, the drain water flows from the R.O., 
through the air gap and then to the household 
drain. The purpose of the air gap is to prevent 
water in the drain from backing up into the R.O. 
Drinking Water System. 

     

NOTE:

 For proper installation the Air Gap 

Faucet has a critical level line “CL” marked on its 

body and should be mounted so that the “CL” line 
is at least one (1) inch (26mm) above the flood 
level rim of the sink.

     The easiest installation is to use an existing 

spray attachment hole. If the spray faucet hole is 
not available, then the sink top must be drilled. 
Choose a convenient location as described in 
Sec. III, C.1, page 6.
1.   Mark the location of the center of the faucet 

base. 

2a. Drilling a stainless steel sink: 

•Center punch the hole to provide a starting 

point for the drill. 

•Start with a smaller drill as a pilot, and then 

drill a 1⁄2" diameter hole to accept the bolt 
of a 11⁄4" Greenlee Hole Punch (11⁄4" chassis 
punch). 

•Clean away any chips. 
•Install the punch and tighten the nut to cut 

the hole. 

•Deburr any sharp edges. 

2b. Drilling a porcelain sink: 
      It is best to use a special 11⁄4" diameter cutter 

designed for porcelain. A carbide tipped 
masonry bit is a second choice. 
•Place a piece of tape over the area to be 

drilled to help prevent chipping. 

•Drill a pilot hole for the porcelain cutter. 

Use the pilot drill supplied with the kit or a 
carbide tipped drill. 

•When drilling the 11⁄4" hole, drill slowly and 

carefully; the porcelain chips easily. 

•After drilling, clean the area well. Iron filings, 

if left in place, can cause rust stains. 

2c. Drilling a counter top: 
     

NOTE:

 The counter top must be less than 11⁄4" 

thick. Treat ceramic tile as porcelain until the 
tile is penetrated, then use the carbide tipped 
metal cutter. 

      Formica counter tops may be drilled with a 

good 11⁄4" wood bit; drilling a 

3

/

32

" pilot hole 

will help keep the bit going straight. 

3.   Assemble and attach the Faucet (refer to 

Fig. 2, page 8). 

Summary of Contents for T.F.C. - 435

Page 1: ... nitrite reduction only for water supplies with a pressure of 280 kPa 40 psig or greater This system conforms to NSF ANSI 58 for pentavalent arsenic reduction See Performance Data Sheet and Arsenic Facts section for an explanation of reduction performance DO NOT USE WITH WATER THAT IS MICROBIOLOGICALLY UNSAFE OR OF UNKNOWN QUALITY WITHOUT ADEQUATE DISINFECTION BEFORE OR AFTER THE SYSTEM Systems ce...

Page 2: ...h Cryptosporidium from drinking water This guidance pertains to people with HIV AIDS patients receiving treatment for cancer recipients of organ or bone marrow transplants transplant patients taking immunosuppressive drugs and persons who have congenital immunodeficiencies The EPA has stated that they do not know the significance of drinking water compared to other possible sources of Cryptosporid...

Page 3: ...ea for water production and is less susceptible to fouling by particulate matter turbidity and colloidal materials ACTIVATED CARBON The Activated Carbon Post Filter contains carbon particles with a vast network of pores The tremendous surface area of these pores typically 800 1200 square meters per gram of carbon gives the carbon very good adsorptive sites for substances that contribute to tastes ...

Page 4: ...NK 3 8 Yellow 1 4 Yellow FEED WATER SADDLE VALVE COLD WATER LINE ONLY 1 AIR GAP REQUIRED MOUNT HOLDING TANK ON SHELF OR STRAP BETWEEN FLOOR JOISTS Shelf Or Straps Not Included FLOOR BASEMENT FLOOR NOTE FOR REFRIDGERATOR WATER DISPENSER OR ICE MAKER HOOKUP TEE INTO 3 8 BLUE TUBING TO DISPENSING FAUCET POLYTUBE TEE PLEASE NOTE IF AIR GAP ON FAUCET IS NOT USED IN BASEMENT INSTALLATIONS A PROPER AIR G...

Page 5: ... 5 x product flow 3 5 x product flow Empty Storage Tank Precharge 5 7 psig air 35 48 kPa air Storage Tank Capacity2 1 8 gallons 6 8 liters 1 Industry standards measure R O Membranes performance with no backpressure on the product water at 50 psig 345kPa and 77 F 25 C Further conditions on the above are 350 ppm TDS Production rate and TDS reduction figures are for a new Membrane that has been rinse...

Page 6: ...2 10 Crescent wrench with jaws taped to hold faucet 13 Basin wrench or 10 pipe wrench 14 Teflon tape 15 Wide masking tape or duct tape 16 Plastic tubing cutter 17 Extra plastic tubing 18 Low range air pressure gauge 19 Bicycle hand air pump 20 Small bottle of liquid chlorine bleach 21 Graduated measuring cylinder 22 Paper towels wisk broom and assorted clean up materials C Site Selection for Major...

Page 7: ...oducing water the drain water flows from the R O through the air gap and then to the household drain The purpose of the air gap is to prevent water in the drain from backing up into the R O Drinking Water System NOTE For proper installation the Air Gap Faucet has a critical level line CL marked on its body and should be mounted so that the CL line is at least one 1 inch 26mm above the flood level ...

Page 8: ...pply line Turn the Handle of the Feed Water Saddle Valve counter clockwise outward until the lance does not protrude from the gasket It may have to be pushed in Assemble the Feed Water Saddle Valve on the tubing for 3 8 OD tubing use the back plate side with the small groove to prevent distortion of the tubing for larger tubing up to 5 8 OD use the large groove of the back plate Assemble and tight...

Page 9: ...some reason push the ring around the tubing in and pull the tubing out 3 8 DRAIN CLAMP ASSEMBLY Figure 4 Drain Clamp Front Plate Drain Pipe 1 4 Nut 1 4 Screw Drain Clamp Back Plate Black Drain Tubing Drill a 3 16 hole in the supply line do not drill through the opposite wall Turn the handle to expose the lance no more than 3 16 beyond the rubber gasket Place the body of the valve over the hole so ...

Page 10: ...s firmly again to insure proper seating 4 Locate the 1 4 yellow tubing with the tee attached to one end Remove the yellow plug from the fitting labelled Out on the manifold and insert the tubing 5 Locate the 3 8 Blue Product Water Tubing Firmly press one end into the tee and the other end into the faucet connector Refer to Fig 1 page 3 The fittings will grab the tubing and seal it in place Make su...

Page 11: ...bon Filter Housing the closest of the three to the In Out ports empty and install the Activated Carbon Post Filter Firmly tighten the Housing hand tight only 2 Installing the R O Membrane Remove the R O Membrane Housing the middle one and empty Insert the Membrane up into the manifold The O rings should be up toward the manifold Check the Housing O ring for proper position in its groove engage and...

Page 12: ...y lifting the handle Allow the Holding Tank to empty 2 Loosen and remove the Sediment Carbon Filter and the Activated Carbon Filter Housings Discard the filters 3 Wash the inside of the Housings using a mild detergent and a soft cloth Do not use abrasive cleaners or pads Thoroughly rinse all soap from the Housings before reassembly 4 To sanitize the system and replace the filters NOTE The system s...

Page 13: ... with a special meter that measures the water s ability to conduct electricity The more dissolved solids in the water the higher the conductivity The results are usually reported in Parts per Million ppm or Milligrams per Liter mg l of Total Dissolved Solids TDS Although technically they are not exactly equal in most discussions ppm mg l R O Membranes are rated by the amount of dissolved solids th...

Page 14: ...eject rate is 56 gpd Reject Ratio 56 14 Reject Ratio 4 or 4 to 1 The Percent Recovery is another way to measure the amount of water produced as compared to the amount actually used Recovery Product Rate x 100 Feed Rate NOTE The total flow or feed water rate into the system is the sum of the product flow and the drain flow EXAMPLE The product water rate is 14 gpd and the drain water rate is 56 gpd ...

Page 15: ... 7 120 0 70 21 50 16 6 62 8 21 7 82 1 26 8 101 4 31 9 120 7 37 0 140 0 42 1 159 3 47 2 178 7 500 14 3 54 1 19 4 73 4 24 5 92 7 29 6 112 0 34 7 131 3 39 8 150 6 44 9 169 9 1000 11 7 44 3 16 9 64 0 22 0 83 3 27 1 102 6 32 2 121 9 37 3 141 2 42 4 160 5 1500 9 2 34 8 14 3 54 1 19 4 73 4 24 5 92 7 29 6 112 0 34 7 131 3 39 8 150 6 80 27 50 20 0 75 7 26 1 98 8 32 3 122 3 38 4 145 3 44 5 168 4 50 7 191 9 ...

Page 16: ...ane life is unusually short find and correct the problem Replace Membrane Feed Water Saddle Valve is plugged or closed Clogged Sediment Carbon Prefilter or Activated Carbon Post Filter Low water pressure R O Membrane is fouled Plugged In Line Activated Carbon Post Filter Air precharge pressure in Holding Tank is too high Air precharge is too low Air bladder in the Holding Tank is ruptured Holding ...

Page 17: ...ution Tastes and odors in the Product Water The Product Water and Drain Water lines are reversed No drain flow Drain Restrictor is clogged No drain flow the drain orifice in the Air Gap Faucet is plugged The ASO Valve is not closing New Activated Carbon Post Filter not rinsed completely The Feed Water TDS has increased The Activated Carbon Post Filter is exhausted There is foreign matter in the Ho...

Page 18: ...18 MADE IN USA EXPLODED VIEW PARTS LIST 19A Water Quality Test Kit 23 Nitrate Nitrite Test Kit 1 2 3 4 5 6 7 8 9 10 11 12 13 14 18 21 20 15 16 19 17 15A ...

Page 19: ...or 50 GPD 189 lpd Green 17 S2119 01NN Cover 18 S7025 Activated Carbon Post Filter 19 or R2112 Optional Water Quality Monitor Indicator and Cord 19A S1580 Water Quality Test Kit 20 S3072 Wrench for Housing 21 S1405 1 4 3 8 Fitting Wrench 22 S7206W JG In Line Activated Carbon Post Filter 23 S1447 Nitrate Nitrite Test Kit OTHER COMPONENTS AS SHOWN IN FIGURE 1 PAGE 3 DRAWING NO PART NO DESCRIPTION 1 S...

Page 20: ...the defective part s What Does This Warranty Not Cover This warranty does not cover the disposable sediment and carbon filters whose service life depends on feed water conditions In addition the membrane is only warranted if the required feed water conditions are met The above warranty will also not apply to any part of the Microline R O Drinking Water System that is dam aged because of neglect mi...

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