Microline T.F.C. - 435 Installation, Operation & Service Manual Download Page 3

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SECTION I.    INTRODUCTION 

   Your new Reverse Osmosis (R.O.) Drinking Water 

System uses a combination of filtration technologies 
to reduce unwanted contaminants in a water supply. 
The following steps combine to give you the best in 
clear sparkling drinking water: 

     

MECHANICAL FILTRATION/ACTIVATED 
CARBON

–The sediment prefilter will remove the 

larger particles such as silt, rust and scale. Its 
5 micron (equal to 0.0002 inch) nominal rating 
helps to give maximum life to the R.O. Membrane. 
The activated carbon in the Prefilter will remove 
any chlorine that may be present in the feed water. 
This pretreatment is also necessary for membrane 
protection.

     

REVERSE OSMOSIS MEMBRANE

–The R.O. 

Membrane is the heart of the filtration system. 
It is designed to reduce the dissolved mineral 
content of the water. Minerals picked up in the 
environment by the water are measured as Total 
Dissolved Solids (TDS). In the Reverse Osmosis 
process, dissolved minerals are separated from 
the incoming water (Feed Water) to produce the 
product water (the Permeate). The excess minerals 
are rinsed to drain (the Reject Water). 

     The membrane is a specially constructed, fully 

aromatic polyamide film and is classified as a Thin 
Film Composite (T.F.C.).

     The spiral wound construction of the R.O. 

Membrane provides maximum surface area for 
water production and is less susceptible to fouling 
by particulate matter, turbidity and colloidal 
materials. 

     

ACTIVATED CARBON

–The Activated Carbon 

Post Filter contains carbon particles with a vast 
network of pores. The tremendous surface area 
of these pores (typically 800–1200 square meters 
per gram of carbon) gives the carbon very good 
adsorptive sites for substances that contribute to 
tastes and odors. 

     

IN–LINE ACTIVATED CARBON POST 
FILTER

–The In–Line Activated Carbon Post 

Filter is located after the Holding Tank and 
reduces the tastes and odors that may pass through 
the system. It adds a final polish to the water. 

     

AUTOMATIC SHUTOFF VALVE

–The 

ASO Valve senses when the Holding Tank is full 
and closes the feed water supply to prevent excess 
reject water from going to drain when the unit is 
not producing water.

     

WATER QUALITY MONITOR

–The optional 

Water Quality Monitor has been integrated into 

TYPICAL T.F.C.–435 UNDER SINK INSTALLATION DIAGRAM 

Figure 1

DRAIN

(1/4" Black)

IN-LINE

ACTIVATED

CARBON

POST FILTER

DRAIN

(3/8" Black)

PRODUCT

(3/8" Blue)

INLET

(1/4" Red)

ACTIVATED

CARBON

POST FILTER

HOUSING

REVERSE

OSMOSIS

MEMBRANE

HOUSING

(1/4" Yellow)

SEDIMENT/

CARBON

PREFILTER

HOUSING

FEED WATER

SADDLE VALVE

(COLD WATER LINE ONLY)

DISPENSING

FAUCET WITH

AIR GAP

RO MANIFOLD

DRAIN

CLAMP

HOLDING TANK

SHUTOFF VALVE

(Open Position)

DRINKING

WATER

HOLDING

TANK

LOCATE DRAIN CLAMP

ABOVE "P" TRAP

TANK

(3/8" Yellow)

POLYTUBE

TEE

9

7

6

5

4

3

2

1

8

4" MIN.

COVER WITH OPTIONAL

WATER QUALITY MONITOR

Summary of Contents for T.F.C. - 435

Page 1: ... nitrite reduction only for water supplies with a pressure of 280 kPa 40 psig or greater This system conforms to NSF ANSI 58 for pentavalent arsenic reduction See Performance Data Sheet and Arsenic Facts section for an explanation of reduction performance DO NOT USE WITH WATER THAT IS MICROBIOLOGICALLY UNSAFE OR OF UNKNOWN QUALITY WITHOUT ADEQUATE DISINFECTION BEFORE OR AFTER THE SYSTEM Systems ce...

Page 2: ...h Cryptosporidium from drinking water This guidance pertains to people with HIV AIDS patients receiving treatment for cancer recipients of organ or bone marrow transplants transplant patients taking immunosuppressive drugs and persons who have congenital immunodeficiencies The EPA has stated that they do not know the significance of drinking water compared to other possible sources of Cryptosporid...

Page 3: ...ea for water production and is less susceptible to fouling by particulate matter turbidity and colloidal materials ACTIVATED CARBON The Activated Carbon Post Filter contains carbon particles with a vast network of pores The tremendous surface area of these pores typically 800 1200 square meters per gram of carbon gives the carbon very good adsorptive sites for substances that contribute to tastes ...

Page 4: ...NK 3 8 Yellow 1 4 Yellow FEED WATER SADDLE VALVE COLD WATER LINE ONLY 1 AIR GAP REQUIRED MOUNT HOLDING TANK ON SHELF OR STRAP BETWEEN FLOOR JOISTS Shelf Or Straps Not Included FLOOR BASEMENT FLOOR NOTE FOR REFRIDGERATOR WATER DISPENSER OR ICE MAKER HOOKUP TEE INTO 3 8 BLUE TUBING TO DISPENSING FAUCET POLYTUBE TEE PLEASE NOTE IF AIR GAP ON FAUCET IS NOT USED IN BASEMENT INSTALLATIONS A PROPER AIR G...

Page 5: ... 5 x product flow 3 5 x product flow Empty Storage Tank Precharge 5 7 psig air 35 48 kPa air Storage Tank Capacity2 1 8 gallons 6 8 liters 1 Industry standards measure R O Membranes performance with no backpressure on the product water at 50 psig 345kPa and 77 F 25 C Further conditions on the above are 350 ppm TDS Production rate and TDS reduction figures are for a new Membrane that has been rinse...

Page 6: ...2 10 Crescent wrench with jaws taped to hold faucet 13 Basin wrench or 10 pipe wrench 14 Teflon tape 15 Wide masking tape or duct tape 16 Plastic tubing cutter 17 Extra plastic tubing 18 Low range air pressure gauge 19 Bicycle hand air pump 20 Small bottle of liquid chlorine bleach 21 Graduated measuring cylinder 22 Paper towels wisk broom and assorted clean up materials C Site Selection for Major...

Page 7: ...oducing water the drain water flows from the R O through the air gap and then to the household drain The purpose of the air gap is to prevent water in the drain from backing up into the R O Drinking Water System NOTE For proper installation the Air Gap Faucet has a critical level line CL marked on its body and should be mounted so that the CL line is at least one 1 inch 26mm above the flood level ...

Page 8: ...pply line Turn the Handle of the Feed Water Saddle Valve counter clockwise outward until the lance does not protrude from the gasket It may have to be pushed in Assemble the Feed Water Saddle Valve on the tubing for 3 8 OD tubing use the back plate side with the small groove to prevent distortion of the tubing for larger tubing up to 5 8 OD use the large groove of the back plate Assemble and tight...

Page 9: ...some reason push the ring around the tubing in and pull the tubing out 3 8 DRAIN CLAMP ASSEMBLY Figure 4 Drain Clamp Front Plate Drain Pipe 1 4 Nut 1 4 Screw Drain Clamp Back Plate Black Drain Tubing Drill a 3 16 hole in the supply line do not drill through the opposite wall Turn the handle to expose the lance no more than 3 16 beyond the rubber gasket Place the body of the valve over the hole so ...

Page 10: ...s firmly again to insure proper seating 4 Locate the 1 4 yellow tubing with the tee attached to one end Remove the yellow plug from the fitting labelled Out on the manifold and insert the tubing 5 Locate the 3 8 Blue Product Water Tubing Firmly press one end into the tee and the other end into the faucet connector Refer to Fig 1 page 3 The fittings will grab the tubing and seal it in place Make su...

Page 11: ...bon Filter Housing the closest of the three to the In Out ports empty and install the Activated Carbon Post Filter Firmly tighten the Housing hand tight only 2 Installing the R O Membrane Remove the R O Membrane Housing the middle one and empty Insert the Membrane up into the manifold The O rings should be up toward the manifold Check the Housing O ring for proper position in its groove engage and...

Page 12: ...y lifting the handle Allow the Holding Tank to empty 2 Loosen and remove the Sediment Carbon Filter and the Activated Carbon Filter Housings Discard the filters 3 Wash the inside of the Housings using a mild detergent and a soft cloth Do not use abrasive cleaners or pads Thoroughly rinse all soap from the Housings before reassembly 4 To sanitize the system and replace the filters NOTE The system s...

Page 13: ... with a special meter that measures the water s ability to conduct electricity The more dissolved solids in the water the higher the conductivity The results are usually reported in Parts per Million ppm or Milligrams per Liter mg l of Total Dissolved Solids TDS Although technically they are not exactly equal in most discussions ppm mg l R O Membranes are rated by the amount of dissolved solids th...

Page 14: ...eject rate is 56 gpd Reject Ratio 56 14 Reject Ratio 4 or 4 to 1 The Percent Recovery is another way to measure the amount of water produced as compared to the amount actually used Recovery Product Rate x 100 Feed Rate NOTE The total flow or feed water rate into the system is the sum of the product flow and the drain flow EXAMPLE The product water rate is 14 gpd and the drain water rate is 56 gpd ...

Page 15: ... 7 120 0 70 21 50 16 6 62 8 21 7 82 1 26 8 101 4 31 9 120 7 37 0 140 0 42 1 159 3 47 2 178 7 500 14 3 54 1 19 4 73 4 24 5 92 7 29 6 112 0 34 7 131 3 39 8 150 6 44 9 169 9 1000 11 7 44 3 16 9 64 0 22 0 83 3 27 1 102 6 32 2 121 9 37 3 141 2 42 4 160 5 1500 9 2 34 8 14 3 54 1 19 4 73 4 24 5 92 7 29 6 112 0 34 7 131 3 39 8 150 6 80 27 50 20 0 75 7 26 1 98 8 32 3 122 3 38 4 145 3 44 5 168 4 50 7 191 9 ...

Page 16: ...ane life is unusually short find and correct the problem Replace Membrane Feed Water Saddle Valve is plugged or closed Clogged Sediment Carbon Prefilter or Activated Carbon Post Filter Low water pressure R O Membrane is fouled Plugged In Line Activated Carbon Post Filter Air precharge pressure in Holding Tank is too high Air precharge is too low Air bladder in the Holding Tank is ruptured Holding ...

Page 17: ...ution Tastes and odors in the Product Water The Product Water and Drain Water lines are reversed No drain flow Drain Restrictor is clogged No drain flow the drain orifice in the Air Gap Faucet is plugged The ASO Valve is not closing New Activated Carbon Post Filter not rinsed completely The Feed Water TDS has increased The Activated Carbon Post Filter is exhausted There is foreign matter in the Ho...

Page 18: ...18 MADE IN USA EXPLODED VIEW PARTS LIST 19A Water Quality Test Kit 23 Nitrate Nitrite Test Kit 1 2 3 4 5 6 7 8 9 10 11 12 13 14 18 21 20 15 16 19 17 15A ...

Page 19: ...or 50 GPD 189 lpd Green 17 S2119 01NN Cover 18 S7025 Activated Carbon Post Filter 19 or R2112 Optional Water Quality Monitor Indicator and Cord 19A S1580 Water Quality Test Kit 20 S3072 Wrench for Housing 21 S1405 1 4 3 8 Fitting Wrench 22 S7206W JG In Line Activated Carbon Post Filter 23 S1447 Nitrate Nitrite Test Kit OTHER COMPONENTS AS SHOWN IN FIGURE 1 PAGE 3 DRAWING NO PART NO DESCRIPTION 1 S...

Page 20: ...the defective part s What Does This Warranty Not Cover This warranty does not cover the disposable sediment and carbon filters whose service life depends on feed water conditions In addition the membrane is only warranted if the required feed water conditions are met The above warranty will also not apply to any part of the Microline R O Drinking Water System that is dam aged because of neglect mi...

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