Microline T.F.C. - 435 Installation, Operation & Service Manual Download Page 13

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Dispensing Faucet, in the following order, 
close the Faucet and then open the Holding 
Tank Valve. 

•Do not open the Faucet for at least 8 hours. 
•Discard the first three full tanks of water 

produced, they will contain chlorine. 

C.  Changing the In–Line Activated Carbon Post 

Filter 

1.   Close the Feed Water Saddle Valve by turning 

fully clockwise. 

2.   Close the Holding Tank Valve and then open 

the Dispensing Faucet to release the pressure. 

3.   Remove the In–Line Activated Carbon Post 

Filter. Disconnect the used Post Filter by 
pressing in the connector’s collar and at the 
same time pulling the tube out of the fitting.

4.   Firmly reconnect the polytubes to the new Post 

Filter. (Refer to Fig. 5). Make sure the tubing is 
pressed all the way in to create a pressure tight 
connection.

NOTE: If you want to pull the tubing out for some 

reason, push the ring around the tubing in and 
pull the tubing out.

5.   Slowly open the Feed Water Saddle Valve. 
6.   When water begins dripping out of the Faucet, 

in the following order, close the Faucet and 
open the Holding Tank Valve. When the 
Faucet is first opened, expect air and carbon 
fines (very fine black powder), from the new 
Post Filter to be rinsed out. This is normal for 
the first tank of water.

SECTION VI. TECHNICAL DATA 

A. Water Quality 

     Water quality is normally measured with a special 

meter that measures the water’s ability to conduct 
electricity. The more dissolved solids in the water, 
the higher the conductivity. The results are usually 
reported in 

Parts per Million

 (ppm) or 

Milligrams 

per Liter

 (mg/l) of 

Total Dissolved Solids

 (TDS). 

(Although technically they are not exactly equal, 
in most discussions ppm = mg/l.) 

     R.O. Membranes are rated by the amount of 

dissolved solids that are rejected. This rating is 
a ratio of the TDS in the feed water to the TDS 
in the product water and is reported as 

Percent 

Rejection

. If the feed water contained 100 ppm of 

TDS and the product water contained 10 ppm of 
TDS, 90 ppm have been rejected and the reject 
ratio is 90%.

     Percent Rejection = 

Feed TDS–Product TDS x 100%    

 

          Feed TDS

         EXAMPLE: Feed water is 500 ppm TDS and the  
         product water is 75 ppm TDS.
         Percent Rejection = 500 – 75 x 100% 

               

 

        500 

         Percent Rejection = 0.85 x 100% or 85%

B.  Water Quantity 

     Water quantity is termed 

Flux

 or 

Product Water 

Rate

 and is measured as the amount of water 

produced in one day. It is reported as 

Gallons per 

Day

 (gpd) or 

Liters per Day

 (lpd). 

     The flow of water to drain is the 

Reject Water 

Rate

 and is measured as 

Gallons per Day 

(gpd) or 

as 

Milliliters per Minute

 (ml/min). 

     Milliliters per minute x 0.38 = gallons per day 

         EXAMPLE: The drain flow will fill a graduated  
         cylinder to the 150 ml mark in one minute. 
         150 ml/min. x 0.38 = 57 gpd 

OUT

IN

In-Line Activated

Carbon Post Filter

3/8" Blue

To

Dispensing

Faucet

3/8" Blue

IN–LINE ACTIVATED CARBON 

POST FILTER ASSEMBLY

Figure 5

Summary of Contents for T.F.C. - 435

Page 1: ... nitrite reduction only for water supplies with a pressure of 280 kPa 40 psig or greater This system conforms to NSF ANSI 58 for pentavalent arsenic reduction See Performance Data Sheet and Arsenic Facts section for an explanation of reduction performance DO NOT USE WITH WATER THAT IS MICROBIOLOGICALLY UNSAFE OR OF UNKNOWN QUALITY WITHOUT ADEQUATE DISINFECTION BEFORE OR AFTER THE SYSTEM Systems ce...

Page 2: ...h Cryptosporidium from drinking water This guidance pertains to people with HIV AIDS patients receiving treatment for cancer recipients of organ or bone marrow transplants transplant patients taking immunosuppressive drugs and persons who have congenital immunodeficiencies The EPA has stated that they do not know the significance of drinking water compared to other possible sources of Cryptosporid...

Page 3: ...ea for water production and is less susceptible to fouling by particulate matter turbidity and colloidal materials ACTIVATED CARBON The Activated Carbon Post Filter contains carbon particles with a vast network of pores The tremendous surface area of these pores typically 800 1200 square meters per gram of carbon gives the carbon very good adsorptive sites for substances that contribute to tastes ...

Page 4: ...NK 3 8 Yellow 1 4 Yellow FEED WATER SADDLE VALVE COLD WATER LINE ONLY 1 AIR GAP REQUIRED MOUNT HOLDING TANK ON SHELF OR STRAP BETWEEN FLOOR JOISTS Shelf Or Straps Not Included FLOOR BASEMENT FLOOR NOTE FOR REFRIDGERATOR WATER DISPENSER OR ICE MAKER HOOKUP TEE INTO 3 8 BLUE TUBING TO DISPENSING FAUCET POLYTUBE TEE PLEASE NOTE IF AIR GAP ON FAUCET IS NOT USED IN BASEMENT INSTALLATIONS A PROPER AIR G...

Page 5: ... 5 x product flow 3 5 x product flow Empty Storage Tank Precharge 5 7 psig air 35 48 kPa air Storage Tank Capacity2 1 8 gallons 6 8 liters 1 Industry standards measure R O Membranes performance with no backpressure on the product water at 50 psig 345kPa and 77 F 25 C Further conditions on the above are 350 ppm TDS Production rate and TDS reduction figures are for a new Membrane that has been rinse...

Page 6: ...2 10 Crescent wrench with jaws taped to hold faucet 13 Basin wrench or 10 pipe wrench 14 Teflon tape 15 Wide masking tape or duct tape 16 Plastic tubing cutter 17 Extra plastic tubing 18 Low range air pressure gauge 19 Bicycle hand air pump 20 Small bottle of liquid chlorine bleach 21 Graduated measuring cylinder 22 Paper towels wisk broom and assorted clean up materials C Site Selection for Major...

Page 7: ...oducing water the drain water flows from the R O through the air gap and then to the household drain The purpose of the air gap is to prevent water in the drain from backing up into the R O Drinking Water System NOTE For proper installation the Air Gap Faucet has a critical level line CL marked on its body and should be mounted so that the CL line is at least one 1 inch 26mm above the flood level ...

Page 8: ...pply line Turn the Handle of the Feed Water Saddle Valve counter clockwise outward until the lance does not protrude from the gasket It may have to be pushed in Assemble the Feed Water Saddle Valve on the tubing for 3 8 OD tubing use the back plate side with the small groove to prevent distortion of the tubing for larger tubing up to 5 8 OD use the large groove of the back plate Assemble and tight...

Page 9: ...some reason push the ring around the tubing in and pull the tubing out 3 8 DRAIN CLAMP ASSEMBLY Figure 4 Drain Clamp Front Plate Drain Pipe 1 4 Nut 1 4 Screw Drain Clamp Back Plate Black Drain Tubing Drill a 3 16 hole in the supply line do not drill through the opposite wall Turn the handle to expose the lance no more than 3 16 beyond the rubber gasket Place the body of the valve over the hole so ...

Page 10: ...s firmly again to insure proper seating 4 Locate the 1 4 yellow tubing with the tee attached to one end Remove the yellow plug from the fitting labelled Out on the manifold and insert the tubing 5 Locate the 3 8 Blue Product Water Tubing Firmly press one end into the tee and the other end into the faucet connector Refer to Fig 1 page 3 The fittings will grab the tubing and seal it in place Make su...

Page 11: ...bon Filter Housing the closest of the three to the In Out ports empty and install the Activated Carbon Post Filter Firmly tighten the Housing hand tight only 2 Installing the R O Membrane Remove the R O Membrane Housing the middle one and empty Insert the Membrane up into the manifold The O rings should be up toward the manifold Check the Housing O ring for proper position in its groove engage and...

Page 12: ...y lifting the handle Allow the Holding Tank to empty 2 Loosen and remove the Sediment Carbon Filter and the Activated Carbon Filter Housings Discard the filters 3 Wash the inside of the Housings using a mild detergent and a soft cloth Do not use abrasive cleaners or pads Thoroughly rinse all soap from the Housings before reassembly 4 To sanitize the system and replace the filters NOTE The system s...

Page 13: ... with a special meter that measures the water s ability to conduct electricity The more dissolved solids in the water the higher the conductivity The results are usually reported in Parts per Million ppm or Milligrams per Liter mg l of Total Dissolved Solids TDS Although technically they are not exactly equal in most discussions ppm mg l R O Membranes are rated by the amount of dissolved solids th...

Page 14: ...eject rate is 56 gpd Reject Ratio 56 14 Reject Ratio 4 or 4 to 1 The Percent Recovery is another way to measure the amount of water produced as compared to the amount actually used Recovery Product Rate x 100 Feed Rate NOTE The total flow or feed water rate into the system is the sum of the product flow and the drain flow EXAMPLE The product water rate is 14 gpd and the drain water rate is 56 gpd ...

Page 15: ... 7 120 0 70 21 50 16 6 62 8 21 7 82 1 26 8 101 4 31 9 120 7 37 0 140 0 42 1 159 3 47 2 178 7 500 14 3 54 1 19 4 73 4 24 5 92 7 29 6 112 0 34 7 131 3 39 8 150 6 44 9 169 9 1000 11 7 44 3 16 9 64 0 22 0 83 3 27 1 102 6 32 2 121 9 37 3 141 2 42 4 160 5 1500 9 2 34 8 14 3 54 1 19 4 73 4 24 5 92 7 29 6 112 0 34 7 131 3 39 8 150 6 80 27 50 20 0 75 7 26 1 98 8 32 3 122 3 38 4 145 3 44 5 168 4 50 7 191 9 ...

Page 16: ...ane life is unusually short find and correct the problem Replace Membrane Feed Water Saddle Valve is plugged or closed Clogged Sediment Carbon Prefilter or Activated Carbon Post Filter Low water pressure R O Membrane is fouled Plugged In Line Activated Carbon Post Filter Air precharge pressure in Holding Tank is too high Air precharge is too low Air bladder in the Holding Tank is ruptured Holding ...

Page 17: ...ution Tastes and odors in the Product Water The Product Water and Drain Water lines are reversed No drain flow Drain Restrictor is clogged No drain flow the drain orifice in the Air Gap Faucet is plugged The ASO Valve is not closing New Activated Carbon Post Filter not rinsed completely The Feed Water TDS has increased The Activated Carbon Post Filter is exhausted There is foreign matter in the Ho...

Page 18: ...18 MADE IN USA EXPLODED VIEW PARTS LIST 19A Water Quality Test Kit 23 Nitrate Nitrite Test Kit 1 2 3 4 5 6 7 8 9 10 11 12 13 14 18 21 20 15 16 19 17 15A ...

Page 19: ...or 50 GPD 189 lpd Green 17 S2119 01NN Cover 18 S7025 Activated Carbon Post Filter 19 or R2112 Optional Water Quality Monitor Indicator and Cord 19A S1580 Water Quality Test Kit 20 S3072 Wrench for Housing 21 S1405 1 4 3 8 Fitting Wrench 22 S7206W JG In Line Activated Carbon Post Filter 23 S1447 Nitrate Nitrite Test Kit OTHER COMPONENTS AS SHOWN IN FIGURE 1 PAGE 3 DRAWING NO PART NO DESCRIPTION 1 S...

Page 20: ...the defective part s What Does This Warranty Not Cover This warranty does not cover the disposable sediment and carbon filters whose service life depends on feed water conditions In addition the membrane is only warranted if the required feed water conditions are met The above warranty will also not apply to any part of the Microline R O Drinking Water System that is dam aged because of neglect mi...

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