Microline T.F.C. - 435 Installation, Operation & Service Manual Download Page 11

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F.  Start Up 

     At time of start up and each time the filters are 

changed the system should be sanitized (also see 
Operation and Maintenance Sec. V, B.1–4, page 
12).
1.   Sanitizing the system. Use a drip pan to aid 

clean–up. 

     

NOTE:

 The system should be sanitized 

BEFORE installing the Sediment/Carbon 
Prefilter, the Activated Carbon Post Filter or 
the R.O. Membrane.
•Use a good quality unscented 51⁄4% liquid 

chlorine household bleach. 

•Open the Dispensing Faucet by lifting the 

black handle and open the Holding Tank 
Shut–Off Valve (the handle should be 
parallel with the valve body). 

•Remove the plug on the underside of 

the manifold labelled “SEDIMENT/
CARBON”. Pour one capful of bleach (this is 
approximately 2 tsp. or 10 ml) into one of the 
white Housings. Insert a Housing O–ring into 
the Housing groove, (press firmly in place). 
Engage and firmly tighten the Housing hand 
tight only.

•Remove the plugs labelled “MEMBRANE” 

and “ACTIVATED CARBON” from the 
underside of the manifold. To each of the 
remaining white Housings, add one capful of 
bleach. Insert a Housing O–ring, engage and 
firmly tighten the Housings hand tight only.

•Slowly open the Feed Water Saddle Valve 

(turning counter clockwise). 

•As soon as the water begins to come out of 

the Dispensing Faucet, close the Faucet.

•Let stand for 15 minutes. 

  

NOTE:

 During this time, check the system 

carefully for leaks. 

•At the end of 15 minutes, CLOSE the Feed 

Water Saddle Valve and open the Dispensing 
Faucet. 

•Allow the Holding Tank to completely 

drain, then remove the Sediment/Carbon 
Filter Housing (the farthest of the three from 
the In–Out ports), empty, and install the 
Sediment/Carbon Prefilter. Firmly tighten the 
Housing hand tight only. 

•Remove the Activated Carbon Filter Housing 

(the closest of the three to the 

In–Out ports), empty, and install the 
Activated Carbon Post Filter. Firmly tighten 
the Housing hand tight only. 

2.   Installing the R.O. Membrane:

•Remove the R.O. Membrane Housing, (the 

middle one), and empty. 

•Insert the Membrane up into the manifold. 

(The O–rings should be up toward the 
manifold.) Check the Housing O–ring for 
proper position in its groove, engage and 
firmly tighten the Housing hand tight only.

3.   Rinsing the system: 

•Slowly open the Feed Water Saddle Valve 

fully counter clockwise. 

•The Holding Tank Valve should be open.
•Check the Air Gap Window on the 

Dispensing Faucet to be sure that the drain 
water is flowing. (Refer to Figure 2, page 8.) 
The R.O. System is now making water.

•Do not open the Faucet for at least 8 hours.
•Do not use the first three full tanks of water.

  

CAUTION:

 The R.O. Membrane is shipped 

with a preservative in it. To ensure proper 
rinsing of the R.O. Membrane it is important 
to wait at least 8 hours before emptying each 
tank.

  When the Faucet is first opened, expect air 

and carbon fines (very fine black powder) 
from the In–Line and Activated Carbon Post 
Filters to be rinsed out. This is normal for 
the first tank of water or after the Activated 
Carbon Post Filters are changed.

SECTION V.   OPERATION & MAINTENANCE

A. Normal Operation 

1.   It is normal for the Total Dissolved Solids (TDS) 

of the water to be higher than normal during 
the first 5 gallons of operation; this is due to the 
sanitizing solution and the new Post Filters. After 
this water is rinsed to drain, the removal rate 
should stabilize at a value of greater than 75%. 
The optional Water Quality Monitor measures 
the TDS reduction and gives an indication of 
proper performance. Water pressure affects the 
production rate and quality.

2.   R.O. systems produce drinking water at 

relatively slow rates; it can take up to 5 hours 
or more to fill the Holding Tank. Normal 

Summary of Contents for T.F.C. - 435

Page 1: ... nitrite reduction only for water supplies with a pressure of 280 kPa 40 psig or greater This system conforms to NSF ANSI 58 for pentavalent arsenic reduction See Performance Data Sheet and Arsenic Facts section for an explanation of reduction performance DO NOT USE WITH WATER THAT IS MICROBIOLOGICALLY UNSAFE OR OF UNKNOWN QUALITY WITHOUT ADEQUATE DISINFECTION BEFORE OR AFTER THE SYSTEM Systems ce...

Page 2: ...h Cryptosporidium from drinking water This guidance pertains to people with HIV AIDS patients receiving treatment for cancer recipients of organ or bone marrow transplants transplant patients taking immunosuppressive drugs and persons who have congenital immunodeficiencies The EPA has stated that they do not know the significance of drinking water compared to other possible sources of Cryptosporid...

Page 3: ...ea for water production and is less susceptible to fouling by particulate matter turbidity and colloidal materials ACTIVATED CARBON The Activated Carbon Post Filter contains carbon particles with a vast network of pores The tremendous surface area of these pores typically 800 1200 square meters per gram of carbon gives the carbon very good adsorptive sites for substances that contribute to tastes ...

Page 4: ...NK 3 8 Yellow 1 4 Yellow FEED WATER SADDLE VALVE COLD WATER LINE ONLY 1 AIR GAP REQUIRED MOUNT HOLDING TANK ON SHELF OR STRAP BETWEEN FLOOR JOISTS Shelf Or Straps Not Included FLOOR BASEMENT FLOOR NOTE FOR REFRIDGERATOR WATER DISPENSER OR ICE MAKER HOOKUP TEE INTO 3 8 BLUE TUBING TO DISPENSING FAUCET POLYTUBE TEE PLEASE NOTE IF AIR GAP ON FAUCET IS NOT USED IN BASEMENT INSTALLATIONS A PROPER AIR G...

Page 5: ... 5 x product flow 3 5 x product flow Empty Storage Tank Precharge 5 7 psig air 35 48 kPa air Storage Tank Capacity2 1 8 gallons 6 8 liters 1 Industry standards measure R O Membranes performance with no backpressure on the product water at 50 psig 345kPa and 77 F 25 C Further conditions on the above are 350 ppm TDS Production rate and TDS reduction figures are for a new Membrane that has been rinse...

Page 6: ...2 10 Crescent wrench with jaws taped to hold faucet 13 Basin wrench or 10 pipe wrench 14 Teflon tape 15 Wide masking tape or duct tape 16 Plastic tubing cutter 17 Extra plastic tubing 18 Low range air pressure gauge 19 Bicycle hand air pump 20 Small bottle of liquid chlorine bleach 21 Graduated measuring cylinder 22 Paper towels wisk broom and assorted clean up materials C Site Selection for Major...

Page 7: ...oducing water the drain water flows from the R O through the air gap and then to the household drain The purpose of the air gap is to prevent water in the drain from backing up into the R O Drinking Water System NOTE For proper installation the Air Gap Faucet has a critical level line CL marked on its body and should be mounted so that the CL line is at least one 1 inch 26mm above the flood level ...

Page 8: ...pply line Turn the Handle of the Feed Water Saddle Valve counter clockwise outward until the lance does not protrude from the gasket It may have to be pushed in Assemble the Feed Water Saddle Valve on the tubing for 3 8 OD tubing use the back plate side with the small groove to prevent distortion of the tubing for larger tubing up to 5 8 OD use the large groove of the back plate Assemble and tight...

Page 9: ...some reason push the ring around the tubing in and pull the tubing out 3 8 DRAIN CLAMP ASSEMBLY Figure 4 Drain Clamp Front Plate Drain Pipe 1 4 Nut 1 4 Screw Drain Clamp Back Plate Black Drain Tubing Drill a 3 16 hole in the supply line do not drill through the opposite wall Turn the handle to expose the lance no more than 3 16 beyond the rubber gasket Place the body of the valve over the hole so ...

Page 10: ...s firmly again to insure proper seating 4 Locate the 1 4 yellow tubing with the tee attached to one end Remove the yellow plug from the fitting labelled Out on the manifold and insert the tubing 5 Locate the 3 8 Blue Product Water Tubing Firmly press one end into the tee and the other end into the faucet connector Refer to Fig 1 page 3 The fittings will grab the tubing and seal it in place Make su...

Page 11: ...bon Filter Housing the closest of the three to the In Out ports empty and install the Activated Carbon Post Filter Firmly tighten the Housing hand tight only 2 Installing the R O Membrane Remove the R O Membrane Housing the middle one and empty Insert the Membrane up into the manifold The O rings should be up toward the manifold Check the Housing O ring for proper position in its groove engage and...

Page 12: ...y lifting the handle Allow the Holding Tank to empty 2 Loosen and remove the Sediment Carbon Filter and the Activated Carbon Filter Housings Discard the filters 3 Wash the inside of the Housings using a mild detergent and a soft cloth Do not use abrasive cleaners or pads Thoroughly rinse all soap from the Housings before reassembly 4 To sanitize the system and replace the filters NOTE The system s...

Page 13: ... with a special meter that measures the water s ability to conduct electricity The more dissolved solids in the water the higher the conductivity The results are usually reported in Parts per Million ppm or Milligrams per Liter mg l of Total Dissolved Solids TDS Although technically they are not exactly equal in most discussions ppm mg l R O Membranes are rated by the amount of dissolved solids th...

Page 14: ...eject rate is 56 gpd Reject Ratio 56 14 Reject Ratio 4 or 4 to 1 The Percent Recovery is another way to measure the amount of water produced as compared to the amount actually used Recovery Product Rate x 100 Feed Rate NOTE The total flow or feed water rate into the system is the sum of the product flow and the drain flow EXAMPLE The product water rate is 14 gpd and the drain water rate is 56 gpd ...

Page 15: ... 7 120 0 70 21 50 16 6 62 8 21 7 82 1 26 8 101 4 31 9 120 7 37 0 140 0 42 1 159 3 47 2 178 7 500 14 3 54 1 19 4 73 4 24 5 92 7 29 6 112 0 34 7 131 3 39 8 150 6 44 9 169 9 1000 11 7 44 3 16 9 64 0 22 0 83 3 27 1 102 6 32 2 121 9 37 3 141 2 42 4 160 5 1500 9 2 34 8 14 3 54 1 19 4 73 4 24 5 92 7 29 6 112 0 34 7 131 3 39 8 150 6 80 27 50 20 0 75 7 26 1 98 8 32 3 122 3 38 4 145 3 44 5 168 4 50 7 191 9 ...

Page 16: ...ane life is unusually short find and correct the problem Replace Membrane Feed Water Saddle Valve is plugged or closed Clogged Sediment Carbon Prefilter or Activated Carbon Post Filter Low water pressure R O Membrane is fouled Plugged In Line Activated Carbon Post Filter Air precharge pressure in Holding Tank is too high Air precharge is too low Air bladder in the Holding Tank is ruptured Holding ...

Page 17: ...ution Tastes and odors in the Product Water The Product Water and Drain Water lines are reversed No drain flow Drain Restrictor is clogged No drain flow the drain orifice in the Air Gap Faucet is plugged The ASO Valve is not closing New Activated Carbon Post Filter not rinsed completely The Feed Water TDS has increased The Activated Carbon Post Filter is exhausted There is foreign matter in the Ho...

Page 18: ...18 MADE IN USA EXPLODED VIEW PARTS LIST 19A Water Quality Test Kit 23 Nitrate Nitrite Test Kit 1 2 3 4 5 6 7 8 9 10 11 12 13 14 18 21 20 15 16 19 17 15A ...

Page 19: ...or 50 GPD 189 lpd Green 17 S2119 01NN Cover 18 S7025 Activated Carbon Post Filter 19 or R2112 Optional Water Quality Monitor Indicator and Cord 19A S1580 Water Quality Test Kit 20 S3072 Wrench for Housing 21 S1405 1 4 3 8 Fitting Wrench 22 S7206W JG In Line Activated Carbon Post Filter 23 S1447 Nitrate Nitrite Test Kit OTHER COMPONENTS AS SHOWN IN FIGURE 1 PAGE 3 DRAWING NO PART NO DESCRIPTION 1 S...

Page 20: ...the defective part s What Does This Warranty Not Cover This warranty does not cover the disposable sediment and carbon filters whose service life depends on feed water conditions In addition the membrane is only warranted if the required feed water conditions are met The above warranty will also not apply to any part of the Microline R O Drinking Water System that is dam aged because of neglect mi...

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