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Master Rhino Manual_

March 2020.docx

 

March 20 

Page 7 of 38 

3. 

INSTALLATION OF THE PUMP MODULE 

 

Installation Procedure: 

 

  Determine pump module location 

  Identify water supply/connection for the system 

  Determine routing of the high pressure manifold from the pump. 

  Establish drainage location from the pump. 

  Verify correct electrical power supply to the pump. 

  Determine all of the above for optional Equipment - Zone Controllers, Temperature/Humidity Controllers, Reverse 

Osmosis, UV sterilizers, etc... 

  POSITIONING THE PUMP MODULE 

The pump module requires a flat level surface. Position selection will largely depend on the availability of power and 

water, but remember the points outlined on the previous pages as the terms of the pump warranty depend upon it. 

 

A concrete floor or a concrete slab is ideal. Attach the supplied adjustable feet and plugs to the legs of the pump as 

shown in the photograph (right). Using a level, make sure that the RHINO unit sits as level and plumb as possible. 

 

  WATER SUPPLY AND CONNECTION 

The water supply should be capable of 1.5 times the maximum flow of the pump as shown in the table below. 

 

Pump Model & Flow 

MIN Flow rate 

(USGPM) 

MIN Flow Rate (LPM) 

MIN Pressure psi / 

bars 

RHINO 15 (56.8L) 

22.5 

85 

20 / 1.40 

RHINO 20 (75.8L) 

30.0 

114 

20 / 1.40 

RHINO 25 (94.6L) 

37.5 

142 

20 / 1.40 

 

Correct water pressure and flow rate are essential to pump operation. All pump modules require a minimum of 20 

P.S.I. (1.40 BAR) and a maximum of 90 P.S.I. (6.20 BAR) while in operation. The pressure should always be constant 

and not fluctuate outside these ranges, especially on system start up. All pump modules are equipped with an inlet 

water fault delay timer, which allows small drops in pressure, but will ultimately “fault off” if low pressure is present 

for more than a few seconds. 

 

Ensure that either copper or PVC pipe is used to provide the correct water supply to the RHINO unit. Never use steel 

or galvanized steel fittings. Always use the largest diameter pipe practical. 

  DRAINAGE FROM THE PUMP 

After the pump module shuts down, the water remaining in the manifold lines will drain out through the pump module 

and the end of the atomization lines on some lines. Ensure that the drain outlet is routed to a suitable drainage point 

to avoid flooding.  A 6 foot (1.8 M) low pressure drain hose is provided for this purpose.  This hose can be extended 

as necessary. 

 

 

 

4. 

PUMP MODULE POWER SUPPLY 

 

After all water and plumbing connections have been completed, a licensed, qualified electrician should connect the power 

supply to the pump. It is important to follow the National Electrical Code (NEC), as well as any local codes to ensure a 

safe installation. 

 

 

CAUTION

If the pump unit will be powerd by a generator at any time, a properly sized line reactor needs to be 

installed prior to the pump unit to eliminate voltage spikes. If this is not done the Variable Frequency Drive 

(VFD) & processor could be damaged and warranty may be void. 

 

Summary of Contents for RHINO 15

Page 1: ...Master Rhino Manual_March 2020 docx March 20 Page 1 of 38 RHINO SERIES 2020 Installation Maintenance Manual Version 03 20 MicroCool 72216 Northshore t 103 104 Thousand Palms CA 92276 USA...

Page 2: ...RSE OSMOSIS WATER TREATMENT 6 3 INSTALLATION OF THE PUMP MODULE 7 3 1 POSITIONING THE PUMP MODULE 7 3 2 WATER SUPPLY AND CONNECTION 7 3 3 DRAINAGE FROM THE PUMP 7 4 PUMP MODULE POWER SUPPLY 7 4 1 CAUT...

Page 3: ...Y CONTROLS OPTIONAL UPGRADE 14 9 7 SETTING FOR HUMIDITY CONTROL ONLY 14 9 8 SETTING FOR TEMPERATURE CONTROL ONLY 14 9 9 SETTING FOR HUMIDITY CONTROL WITH TEMPERATURE OVERRIDE 14 9 10 SETTING FOR TEMPE...

Page 4: ...14 1 RHINO FRONT VIEW 27 14 2 RHINO BACK VIEW 28 14 3 RHINO RIGHT SIDE VIEW 29 14 4 RHINO LEFT SIDE VIEW 30 14 5 RHINO PLAN VIEW 31 14 6 RHINO FILTER AND BRACKET 32 14 7 CONTROL PANEL 1 33 14 8 CONTRO...

Page 5: ...MATION OIL CHANGE INTERVAL The crankcase oil must be changed after the first 50 hours of operation and from then on once every 500 hours SYNTHETIC 75W 90 GEAR OIL IS RECOMMENDED FOR ALL APPLICATIONS M...

Page 6: ...WATER TREATMENT Generally speaking most municipal water is suitable for atomization Well water river water and the like should be tested before atomizing If an analysis indicates any unusually high le...

Page 7: ...n All pump modules require a minimum of 20 P S I 1 40 BAR and a maximum of 90 P S I 6 20 BAR while in operation The pressure should always be constant and not fluctuate outside these ranges especially...

Page 8: ...e correct sized wiring be in conduit preferably liquid tight make the final connection to the high voltage terminal strip ELECTRICAL CONNECTIONS Wiring between the control panel and the pump unit is d...

Page 9: ...controller will increase or decrease the motor speed to maintain the required pressure 1 000 psi 69 Bar The controller is capable of increasing the speed frequency to a maximum of 50 Hz The rate of ch...

Page 10: ...s Use Teflon tape on all NPT threads and tighten each fitting firmly Do not apply tape to compression fittings or ball seat fittings Female swivel hose fitting 8 1 3 Press F1 to start the pump The RHI...

Page 11: ...a hard wired input switch into the electrical control panel on terminal 1 2 on TB1 yellow and blue terminal blocks Auto mode is also used if the internal 24 hour 7 day clocks and or internal temperat...

Page 12: ...ce 7 Display screen will indicate Stop Set Param Msg Config and Set with indicating selection 8 Use the buttons to move the selection indicator to Set Program and press OK 9 Use the buttons to move th...

Page 13: ...as CYCLE T the default setting is 1 minute on and 1 minute off but is disabled 2 To access enable and set cycle pulse times follow the steps in 9 2 Setting Auxiliary Parameters 3 To enable the cycle t...

Page 14: ...revert back to the operation screen after 30 seconds SETTING FOR HUMIDITY CONTROL ONLY 1 Set the temperature set point to 33 F 0 C off 33 F 1 C and on 34 F 1 C This forces the temp contact 2 Set the h...

Page 15: ...ires external contact F3 Stop Reset F4 Hold for 3 seconds to enter parameter settings Data Plate Press and hold F4 for 3 seconds The pump detail display will remain visible for 30 seconds Model number...

Page 16: ...mperature Temperature set point Current humidity Humidity set point Only active when temp and humid soft key is set to ON in parameter set only available with optional upgrade Auto Run Control Paramet...

Page 17: ...n auto time clock System pressure Hours of operation Pressure Relief Pump has stopped and is draining System pressure Drain Time Auto Cycle Run Pump is running on cycle time On timer System pressure H...

Page 18: ...the system locks out on a fault Frequency Inverter Fault Pump system has faulted on VFD fault 30 second restart delay is in process If VFD fault is cleared within 30 seconds pump will restart and oper...

Page 19: ...ing correctly and are in Auto Press F3 to reset if fault does not clear activate the prime and flush sequence by pressing F3 and F4 simultaneously This will flush the pump system with cool supply wate...

Page 20: ...icroCool pump modules Some small motors have sealed rotor bearings and some require lubrication periodically Refer to the motor nameplate for the type of motor If the motor is equipped with external g...

Page 21: ...abrasive surface SYSTEM FLUSH SHUT DOWN WINTERIZING If the system is to be SHUT DOWN for a period of time all automatic drain valves or end plugs should be removed and the complete system flushed Then...

Page 22: ...ation of the bulb and receptacle and gently plug the new bulb into the receptacle ensuring that it goes in all the way 4 Replace the receptacle onto the UV housing and reinstall the locking pin 5 The...

Page 23: ...module may be inadequate Check the following Inlet water pressure has dropped below 20 P S I 1 4 BAR correct water pressure Dirty filter elements inspect and replace if necessary Water supply turned o...

Page 24: ...uit or damaged Start with too short acceleration ramp Start with motor spinning without the Flying Start function F0072 Motor overload fault 60 s in 1 5xlnom P0156 P0157 P0158 setting is too low in re...

Page 25: ...time provided above shall constitute fulfillment of all liabilities of the seller to the purchaser with respect to or arising out of the goods whether based on contract negligence strict tort or othe...

Page 26: ...locations Page 1 of 1 Issued to MICROCOOL 72216 Northshore St Unit 103 104 THOUSAND PALMS CA 92276 This is to certify that representative samples o f INDUSTRIAL CONTROL PANELS USL CNL Industrial cont...

Page 27: ...Master Rhino Manual_March 2020 docx March 20 Page 27 of 38 14 RHINO ILLUSTRATIONS RHINO FRONT VIEW...

Page 28: ...Master Rhino Manual_March 2020 docx March 20 Page 28 of 38 RHINO BACK VIEW...

Page 29: ...Master Rhino Manual_March 2020 docx March 20 Page 29 of 38 RHINO RIGHT SIDE VIEW...

Page 30: ...Master Rhino Manual_March 2020 docx March 20 Page 30 of 38 RHINO LEFT SIDE VIEW...

Page 31: ...Master Rhino Manual_March 2020 docx March 20 Page 31 of 38 RHINO PLAN VIEW...

Page 32: ...Master Rhino Manual_March 2020 docx March 20 Page 32 of 38 RHINO FILTER AND BRACKET...

Page 33: ...Master Rhino Manual_March 2020 docx March 20 Page 33 of 38 CONTROL PANEL 1...

Page 34: ...Master Rhino Manual_March 2020 docx March 20 Page 34 of 38 CONTROL PANEL 2...

Page 35: ...Master Rhino Manual_March 2020 docx March 20 Page 35 of 38 CONTROL PANEL 3...

Page 36: ...Master Rhino Manual_March 2020 docx March 20 Page 36 of 38 CONTROL PANEL 4...

Page 37: ...Master Rhino Manual_March 2020 docx March 20 Page 37 of 38 RHINO SOLENOID...

Page 38: ...Master Rhino Manual_March 2020 docx March 20 Page 38 of 38 RHINO NOTES...

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