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Master Rhino Manual_

March 2020.docx

 

March 20 

Page 5 of 38 

WARNING!!

 

PLEASE TAKE NOTE OF THE FOLLOWING

 

1. 

BEFORE STARTING 

 

PLEASE READ THIS GUIDE ENTIRELY BEFORE BEGINNING INSTALLATION 

ALSO, READ SUPPLEMENTAL INFORMATION RELATING TO OPTIONAL CONTROL EQUIPMENT 

  CRANKCASE OIL PLUG 

The pump module crankcase vent has been plugged to prevent accidental oil leakage during shipment. Remove 

the plug and replace with the supplied vent cap before operating pump unit.  Failure to do so will cause oil leaks.   

  OIL LEVEL 

Check that the oil level appears 1/2 way in the sight gauge or within range on the dipstick in the pump head. 

  INLET WATER SUPPLY PRESSURE. 

When the pump module is running, it must be supplied with an inlet water supply of  

  

NEVER

 

LESS

 

THAN

 

20

 

P.S.I.

 (1.40

 

BAR)

 

AND 

NEVER

 

MORE

 

THAN

 

90

 

P.S.I.

 (6.20

 

BAR)

 

 

I

NLET WATER SUPPLY PRESSURE SHOULD BE STEADY AND SHOULD NOT BE ALLOWED TO FLUCTUATE OUTSIDE OF THESE 

RANGES

.

 

F

AILURE TO DO SO CAN RESULT IN DAMAGE TO EQUIPMENT AND IS NOT COVERED BY WARRANTY

 

IF

 

WATER

 

PRESSURE

 

DROPS

 

BELOW

 

20

 

PSI,

 

THE

 

PUMP

 

WILL

 

SHUT

 

OFF

 

AND

 

THE

 

FAULT

 

LIGHT

 

WILL

 

COME

 

ON.

  

SEE

 

SECTION

 

9

 

SYSTEM

 

OPERATION

 

FOR

 

FURTHER

 

INFORMATION.

  

 

  OIL CHANGE INTERVAL 

The crankcase oil must be changed after the first 

50 hours

 of operation and from then on, once every 500 hours. 

 

 

 SYNTHETIC 

75

W

-90

 GEAR OIL IS RECOMMENDED FOR ALL APPLICATIONS 

(

MOBILE ONE OR EQUAL

 

S

ECONDARY CHOICE  SYNTHETIC 

15

W

-50

 MOTOR OIL MAY BE USED  FOR ALL APPLICATIONS 

(

MOBILE ONE OR EQUAL

  HIGH PRESSURE FITTINGS 

The system operates at 1,000 P.S.I. (69 bar) and should always be shut down when working on fittings or manifold 

line. When adjusting the orientation of the nozzles use only the correct tool and follow the procedures. Extreme 

caution should always be exercised when working with high pressure water. Always wear safety glass when working 

around fog equipment. 

  INLET WATER SUPPLY PLUMBING MATERIAL 

Only rated and approved brass fittings or stainless steel fittings should be used to make plumbing connections. The 

use of 

galvanized or steel pipe fittings

 can cause system failure, nozzle blockage and pump damage. 

  FLUSHING THE SYSTEM 

Before pressurizing the system, flush all plumbing and atomization lines thoroughly to purge any residual debris. 

Please refer to the startup section 7 of this manual. 

  TEFLON TAPE 

When using Teflon tape on NPT threads, leave 1 or 2 of the starting threads showing. This will prevent pieces of 

Teflon tape from entering the system, which could cause blockage or damage. 

 

 

 

 

 

 

Summary of Contents for RHINO 15

Page 1: ...Master Rhino Manual_March 2020 docx March 20 Page 1 of 38 RHINO SERIES 2020 Installation Maintenance Manual Version 03 20 MicroCool 72216 Northshore t 103 104 Thousand Palms CA 92276 USA...

Page 2: ...RSE OSMOSIS WATER TREATMENT 6 3 INSTALLATION OF THE PUMP MODULE 7 3 1 POSITIONING THE PUMP MODULE 7 3 2 WATER SUPPLY AND CONNECTION 7 3 3 DRAINAGE FROM THE PUMP 7 4 PUMP MODULE POWER SUPPLY 7 4 1 CAUT...

Page 3: ...Y CONTROLS OPTIONAL UPGRADE 14 9 7 SETTING FOR HUMIDITY CONTROL ONLY 14 9 8 SETTING FOR TEMPERATURE CONTROL ONLY 14 9 9 SETTING FOR HUMIDITY CONTROL WITH TEMPERATURE OVERRIDE 14 9 10 SETTING FOR TEMPE...

Page 4: ...14 1 RHINO FRONT VIEW 27 14 2 RHINO BACK VIEW 28 14 3 RHINO RIGHT SIDE VIEW 29 14 4 RHINO LEFT SIDE VIEW 30 14 5 RHINO PLAN VIEW 31 14 6 RHINO FILTER AND BRACKET 32 14 7 CONTROL PANEL 1 33 14 8 CONTRO...

Page 5: ...MATION OIL CHANGE INTERVAL The crankcase oil must be changed after the first 50 hours of operation and from then on once every 500 hours SYNTHETIC 75W 90 GEAR OIL IS RECOMMENDED FOR ALL APPLICATIONS M...

Page 6: ...WATER TREATMENT Generally speaking most municipal water is suitable for atomization Well water river water and the like should be tested before atomizing If an analysis indicates any unusually high le...

Page 7: ...n All pump modules require a minimum of 20 P S I 1 40 BAR and a maximum of 90 P S I 6 20 BAR while in operation The pressure should always be constant and not fluctuate outside these ranges especially...

Page 8: ...e correct sized wiring be in conduit preferably liquid tight make the final connection to the high voltage terminal strip ELECTRICAL CONNECTIONS Wiring between the control panel and the pump unit is d...

Page 9: ...controller will increase or decrease the motor speed to maintain the required pressure 1 000 psi 69 Bar The controller is capable of increasing the speed frequency to a maximum of 50 Hz The rate of ch...

Page 10: ...s Use Teflon tape on all NPT threads and tighten each fitting firmly Do not apply tape to compression fittings or ball seat fittings Female swivel hose fitting 8 1 3 Press F1 to start the pump The RHI...

Page 11: ...a hard wired input switch into the electrical control panel on terminal 1 2 on TB1 yellow and blue terminal blocks Auto mode is also used if the internal 24 hour 7 day clocks and or internal temperat...

Page 12: ...ce 7 Display screen will indicate Stop Set Param Msg Config and Set with indicating selection 8 Use the buttons to move the selection indicator to Set Program and press OK 9 Use the buttons to move th...

Page 13: ...as CYCLE T the default setting is 1 minute on and 1 minute off but is disabled 2 To access enable and set cycle pulse times follow the steps in 9 2 Setting Auxiliary Parameters 3 To enable the cycle t...

Page 14: ...revert back to the operation screen after 30 seconds SETTING FOR HUMIDITY CONTROL ONLY 1 Set the temperature set point to 33 F 0 C off 33 F 1 C and on 34 F 1 C This forces the temp contact 2 Set the h...

Page 15: ...ires external contact F3 Stop Reset F4 Hold for 3 seconds to enter parameter settings Data Plate Press and hold F4 for 3 seconds The pump detail display will remain visible for 30 seconds Model number...

Page 16: ...mperature Temperature set point Current humidity Humidity set point Only active when temp and humid soft key is set to ON in parameter set only available with optional upgrade Auto Run Control Paramet...

Page 17: ...n auto time clock System pressure Hours of operation Pressure Relief Pump has stopped and is draining System pressure Drain Time Auto Cycle Run Pump is running on cycle time On timer System pressure H...

Page 18: ...the system locks out on a fault Frequency Inverter Fault Pump system has faulted on VFD fault 30 second restart delay is in process If VFD fault is cleared within 30 seconds pump will restart and oper...

Page 19: ...ing correctly and are in Auto Press F3 to reset if fault does not clear activate the prime and flush sequence by pressing F3 and F4 simultaneously This will flush the pump system with cool supply wate...

Page 20: ...icroCool pump modules Some small motors have sealed rotor bearings and some require lubrication periodically Refer to the motor nameplate for the type of motor If the motor is equipped with external g...

Page 21: ...abrasive surface SYSTEM FLUSH SHUT DOWN WINTERIZING If the system is to be SHUT DOWN for a period of time all automatic drain valves or end plugs should be removed and the complete system flushed Then...

Page 22: ...ation of the bulb and receptacle and gently plug the new bulb into the receptacle ensuring that it goes in all the way 4 Replace the receptacle onto the UV housing and reinstall the locking pin 5 The...

Page 23: ...module may be inadequate Check the following Inlet water pressure has dropped below 20 P S I 1 4 BAR correct water pressure Dirty filter elements inspect and replace if necessary Water supply turned o...

Page 24: ...uit or damaged Start with too short acceleration ramp Start with motor spinning without the Flying Start function F0072 Motor overload fault 60 s in 1 5xlnom P0156 P0157 P0158 setting is too low in re...

Page 25: ...time provided above shall constitute fulfillment of all liabilities of the seller to the purchaser with respect to or arising out of the goods whether based on contract negligence strict tort or othe...

Page 26: ...locations Page 1 of 1 Issued to MICROCOOL 72216 Northshore St Unit 103 104 THOUSAND PALMS CA 92276 This is to certify that representative samples o f INDUSTRIAL CONTROL PANELS USL CNL Industrial cont...

Page 27: ...Master Rhino Manual_March 2020 docx March 20 Page 27 of 38 14 RHINO ILLUSTRATIONS RHINO FRONT VIEW...

Page 28: ...Master Rhino Manual_March 2020 docx March 20 Page 28 of 38 RHINO BACK VIEW...

Page 29: ...Master Rhino Manual_March 2020 docx March 20 Page 29 of 38 RHINO RIGHT SIDE VIEW...

Page 30: ...Master Rhino Manual_March 2020 docx March 20 Page 30 of 38 RHINO LEFT SIDE VIEW...

Page 31: ...Master Rhino Manual_March 2020 docx March 20 Page 31 of 38 RHINO PLAN VIEW...

Page 32: ...Master Rhino Manual_March 2020 docx March 20 Page 32 of 38 RHINO FILTER AND BRACKET...

Page 33: ...Master Rhino Manual_March 2020 docx March 20 Page 33 of 38 CONTROL PANEL 1...

Page 34: ...Master Rhino Manual_March 2020 docx March 20 Page 34 of 38 CONTROL PANEL 2...

Page 35: ...Master Rhino Manual_March 2020 docx March 20 Page 35 of 38 CONTROL PANEL 3...

Page 36: ...Master Rhino Manual_March 2020 docx March 20 Page 36 of 38 CONTROL PANEL 4...

Page 37: ...Master Rhino Manual_March 2020 docx March 20 Page 37 of 38 RHINO SOLENOID...

Page 38: ...Master Rhino Manual_March 2020 docx March 20 Page 38 of 38 RHINO NOTES...

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