micro-trak 14869 Reference Manual Download

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pray

ate II

AUTOMATIC
RATE CONTROLLER

REFERENCE
M A N U A L

Summary of Contents for 14869

Page 1: ...1 SprayMate II AUTOMATIC RATE CONTROLLER REFERENCE M A N U A L TM 1 1 1 1 1 1 1 1 1 1 1 1 1...

Page 2: ...this manual and the actual components before beginning Following the procedures described in this manual will ensure proper performance and help avoid problems or questions once you are in the field...

Page 3: ...Maintenance of your SprayMateTM II 17 SprayMateTM II Console Functions 18 Calibration 19 English Metric Selection 19 Entering Calibration Values 20 Radar or GPS Speed Sensor Calibration 21 Determinin...

Page 4: ...Shut off Valve 36 Agitation Shut off Valve 36 Pressure Relief Valve 36 Range Adjust Valve 36 Throttle Valve 36 Appendices 37 Appendix A Optional Speed Sensor Mounting Installation 38 Mounting on Drive...

Page 5: ...ervo Valve P N 14928 SprayMate II AUTOMATIC RATE CONTROLLER REFERENCE M A N U A L TM CE 2 2 2 2 2 2 2 C 15 3 Pin Extension Cable M P 150 P N 13207 B 14 Nylon cable ties 10 P N 12910 F Hardware Bag P N...

Page 6: ...N 14316 72 ignition cable P N 14314 Run Hold Switch P N 21963 Power Switch P N 21779 Component Parts and Assembly Hardware cont Before beginning installation check the carton contents for the followin...

Page 7: ...7 SprayMateTM II System Overview P N 21778 P N 21963...

Page 8: ...8 P N 21963 P N 21779 P N 14313 P N 14316 SprayMateTM II Wiring Diagram...

Page 9: ...rature strong chemicals or rain Place the mounting bracket in the selected location mark holes drill 7mm holes and mount bracket with bolts lock washers and nuts provided Use self tapping screws if no...

Page 10: ...the power cable into the 2 pin M P shroud of the display console ON OFF SWITCH CONNECTION The SprayMateTM II system harness includes a provision for either using a switched ignition source or the opt...

Page 11: ...magnets and always alternate the polarities of the magnets as you go around the wheel hub or drive shaft To install mount the first magnet with the SOUTH pole side dashed line facing toward the hub or...

Page 12: ...ctor on the main harness The speed sensor and the flow sensor are identical but must be connected to the proper harness connector The speed sensor always connects to the main harness lead with the YEL...

Page 13: ...13 Installation cont SprayMateTM II Plumbing Overview Bypass Configuration Control valve flow bypasses flowmeter Fluid bypass path...

Page 14: ...14 Installation cont SprayMateTM II Plumbing Overview In Line Configuration Control valve flow is inline with flowmeter C o n t r o l v a l v e f l o w i s i n l i n e w i t h f l o w m e t e r...

Page 15: ...If a positive displacement pump is operated without a pressure relief valve damage may result to pump or other plumbing component See Illustration 9 Illustration 9 Tee C For positive displacement pump...

Page 16: ...cedure The servo valve connects directly to the 3 pin connector on the main harness If more length is required use a 3 pin W P extension cable of the appropriate length IMPORTANT NOTE If using the Spr...

Page 17: ...e has a BLACK body and mates with the main harness cable having a GRAY cable tie near the 3 pin M P connector Make certain that you install the correct sensor cable and connect it to the correct conne...

Page 18: ...ed in miles per hour kilometers per hour SPEED CAL Used in calibration mode to enter the speed calibration number in inches cm per pulse TEST SPEED Used in calibration mode to enter a test speed in mi...

Page 19: ...bration and English mode is selected Exit CAL by pressing and holding the CAL key until CAL disappears from the display approximately 1 second NOTE you must exit CAL to lock in English units NOTE In m...

Page 20: ...inches the working width of the boom section is 96 inches See Illustration below CAUTION If spray lines are pressurized nozzles may spray during this step WIDTH Enter the effective working width in i...

Page 21: ...on the ground for one complete revolution See Illustration 16 For improved accuracy it is recommended that you perform this function in field conditions measure several revolutions and take the averag...

Page 22: ...up to do the job that you want it to Please refer to Pre Field System Checkout to confirm calibration settings nozzle selection and overall system performance NOTE YOU MUST EXIT CAL TO SAVE ANY CHANG...

Page 23: ...ry settings More detailed descriptions follow the table WIDTH CAL FLOW CAL MIN FLOW ADJUST RATE TARGET RATE SPEED CAL TEST SPEED CAL AUTO MAN RESET CALHOLD 1 2 3 4 5 INLINE BYPASS VOLUME MINUTE DISTAN...

Page 24: ...n press and hold the CAL button for 2 seconds The console will store any changes and revert to normal operation NOTE You must exit Special Calibration to save changes FILL TANK SIZE If using the Tank...

Page 25: ...automatic control mode is active and the MAN icon when manual control mode is active NOTE IF IN AUTO MODE AND NO SPEED SIGNAL IS PRESENT SYSTEM WILL SHUT OFF THE BOOMS AUTOMATICALLY AND BUTTONS Durin...

Page 26: ...ing the button for 1 second while the rotary switch is in the TANK position The amount in the tank can be decreased by using the button VOLUME MINUTE Displays the actual gallons liters per minute bein...

Page 27: ...nds If the button is accidentally pressed the console will display CLEAr to alert the user that the counters will be cleared If the user continues to hold the button for 2 seconds CLEAr will disappear...

Page 28: ...A counter AND the 3 VOLUME counter whether the rotary switch is in the AREA or the VOLUME position If the button is released before 2 seconds have elapsed the counters will not be cleared and the CLEA...

Page 29: ...ximately 30 seconds to completely close the servo valve control valve CAN T GET THERE If you can t get to the desired application rate you may need different nozzles pump or you may need to make modif...

Page 30: ...od time to confirm that GPA GPM MPH WIDTH and PSI all coincide with the nozzle manufactur er s charts PSI may be slightly higher than indicated by the charts due to pressure drop across the solenoid v...

Page 31: ...boom switch is turned on also check Run Hold switch or sensor and connections Rotary switch in any position FILL will flash if tank level is equal to or less than tank set point Fill tank and reset TA...

Page 32: ...k to see that a FLOW CAL number has been entered Also check cable for breaks or incomplete connection If the flowmeter is new or has not been used for a long period of time the turbine may be sticky F...

Page 33: ...e connect the ohmmeter to the pins of the dust cover with the jumper wire There should be continuity near zero ohms Troubleshooting cont Checking Individual Components MAGNETIC HALL EFFECT SPEED AND F...

Page 34: ...ON put the console in MANUAL mode place the remote Run Hold switch in the RUN position and turn at least one boom switch to ON Using a voltmeter or simple test light check from a good frame ground to...

Page 35: ...losses Keep hosesaslargeaspractical Don tuselongerhosesthannecessary Avoid bends whenever possible Use as few fittings as possible Use full port valves or the next larger size valve Long hoses should...

Page 36: ...off Start with the handle screwed mostly out Slowly bring pump up to operating RPM make sure pressure does not go too high Put the SprayMate II II in MAN and turn boom on Hold adjust switch to for ab...

Page 37: ...37 Appendices...

Page 38: ...h 3 8 locking nuts See Illustration below Appendix A Optional Speed Sensor Mounting Installation ATV Wheels Two mounting examples are illustrated 1 Using one cable tie ribbed side toward magnets secur...

Page 39: ...line on the SOUTH pole side of the magnet Attach magnets onto drive shaft one NORTH pole side out and the other SOUTH dashed pole side out by wrapping cable tie around shaft and magnets Position each...

Page 40: ...rease adding to the distance total as you drive Drive the pre measured course and place the Run Hold switch in HOLD when the marker on the vehicle passes the ending flag to stop the distance counting...

Page 41: ...icle when the marker is adjacent to the ending flag The vehicle MUST not move until the remaining steps of this procedure have been completed 4 With the rotary dial still at DISTANCE SPEED CAL press a...

Page 42: ...OLUME position enter calibration Boom switches OFF hold the CAL button until red warning light comes on about one second The display will show the flowmeter calibration value and the CAL icon 7 Moment...

Page 43: ...n each half It should spin freely If it does not spin freely remove the turbine wipe the shaft and try again If is still does not spin freely the shaft or bearings may have excessive wear Service may...

Page 44: ...3 1 2 P N14810 Signal Ground Common B A DICKEY johnRadarFordConnector DICKEY johnRadarDeutschConnector DICKEY johnRadarCannonConnector DICKEY johnRadarAmpConnector In CabJohnDeereMetri PackConnector...

Page 45: ...45 P N 21779 P N 21778 Appendix F SprayMateTM II NH3 Specific Wiring Harness Diagram...

Page 46: ...Mate II AUTOMATIC RATE CONTROLLER REFERENCE M A N U A L TM CE Owner s Manual P N 14943 SprayMate II II Console P N 14869 Power Cable P N 14315 NH3 Plumbing Panel Harness P N 13273 Flow Sensor Cable P...

Page 47: ...4315 180 LIQUIFIER FLOWMETER SERVO VALVE SHUTOFF VALVE P N 13222 180 Appendix F cont SprayMateTM II NH3 Specific Single Section System Diagram IMPORTANT The 10 NH3 Main Harness P N 14311 pictured abov...

Page 48: ...r Connectors with YELLOW ties on console end of main harness mated together The speed sensor cable has a GREEN sensor body and mates with the main harness cable having a YELLOW cable tie near the 3 pi...

Page 49: ...flange lock nuts through the top and bottom brackets of the system Trim any excess length off the bolts if required Attach the hose from the breakaway coupler to the strainer inlet Check for proper h...

Page 50: ...r frame with cable ties NH3500 ONLY The NH3500 has a single vapor outlet Install an additional x x tee fitting near the center of the tool bar Then use this fitting to join the x x tee fittings on eit...

Page 51: ...ALHOLD _____ _____ MANAUTO SprayMate II WIDTH CAL FLOW CAL MIN FLOW ADJUST RATE TARGET RATE SPEED CAL INLINE BYPASS TEST SPEED VOLUME MINUTE DISTANCE AREA HOUR VOLUME 1 2 3 RATE SPEED AREA 1 2 3 TANK...

Page 52: ...oint placement WIDTH NOTE To calibrate the implement width the nurse tank must NOT be connected to the system Turn on valve switch Use the and switchestoadjustthe number to the working width of your t...

Page 53: ...NH3 has been applied One nurse tank is preferred The larger the volume of NH3 applied the more accurate the calibration will be Obtain an accurate scaled weight of the partially used nurse tank The di...

Page 54: ...r bubbles are present ADDITIONALTROUBLESHOOTINGTIPSFORNH3 See Troubleshooting section starting on page 34 In hilly or rough conditions the nurse tank dip tube will not remain submerged allowing extra...

Page 55: ...necessary but will insure a good seal Be careful not to get compound inside flowmeter or turbine will stall Carefully put other flowmeter housing sensor half in place Position the housing so that the...

Page 56: ...E FOLLOWING 1 ALWAYS WEAR gloves goggles and other necessary equipment when handling NH3 apparatus 2 DO NOT cross thread Use anti seize lead base thread compound 3 THOROUGHLYBLEEDhosesbeforedisconnect...

Page 57: ...Failure to clean the mounting surface may result in the EMD working loose 2 Connect Battery Power to Module Locate the power cable P N 18419 and route cable to the battery Connect BLACK wire to ground...

Page 58: ...Dlightswhenservosignalispresentandincreasing Red LED lights when servo signal is present and decreasing EMD MODULE STATUS INFORMATION LED STATUS INDICATOR CODES Light on steady Unit is turned on and o...

Page 59: ...ers 3 28 feet meters 1 09 yards kilometers 62 miles LAND MEASUREMENT square millimeters 0 00155 square inches square meters 10 764 square feet square meters 1 195 square yards hectares 2 47 acres squa...

Page 60: ...M750 GFN Flowmeter 10131 FM750 SS Flowmeter 14315 Power cable 14313 Flow servo boom harness 14314 6 foot Ignition Cable 14311 SprayMateTM II NH3 Adapter Cable 10899 FM750N Flowmeter NH3 ONLY 14348 FM1...

Page 61: ...gardless of form arising out of the transactions under this agreement may be brought by the Buyer more than one 1 year after the cause of action has occurred Seller agrees to extend the term of the fo...

Page 62: ...y 111 East LeRay Ave Box 99 Eagle Lake MN 56024 0099 Toll Free 800 328 9613 507 257 3600 Fax 507 257 3001 www micro trak com email trakmail micro trak com Printed in U S A Copyright 2017 Micro Trak Sy...

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