MH RYZ 50 Cross C, Service Manual

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RYZ
Disconnect:
a) The neutral switch.
b) The yellow magneto output cable.
c) The starter connector.
d) The temperature sensor.
e) The ignition unit.
f) The earth cables on the ignition module.
g) The supply pipe on the oil pump.
h) The petrol and choke valves.
i) The oil pump cable.
j) The clutch cable.
Remove the bottom securing bolt on the radiator.
Loosen the top rear engine securing bolt.
Remove the bottom rear securing bolt.
Remove the three bolts on the two engine supports under the
engine.
Loosen the two side securing bolts on the front engine support
(without removing the nuts).
Loosen and remove the two front engine support securing bol-
ts on the chassis front box section.
Push the support forwards.
Remove the engine assembly and radiator.
Remove the oil tank.
Remove the headlight housing assembly.
Disconnect:
a) the front headlight.
b) the instrument panel connection.
c) the steering lock connection.
d) the control unit connection.
e) the starter switch connection.
f) the brake light switch.
g) the throttle, starter, clutch and speedometer cables.
Remove the master cylinder from the front brake without dis-
connecting it.
Remove the handlebars.
Remove the top forks T section.
Remove the forks assembly and front wheel.
Remove the suspension arm assembly, the shock absorber,
brake calliper, brake cylinder and rear wheel.
Remove the chassis.
REMOVING THE FRAME
Remove:
a) the controls and cables.
b) the prop stand.
c) the rear brake pedal.
d) the main wiring.
e) the electrical components.
f) the steering bearings.
g) the locknuts.
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4-14 CHASSIS
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