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Meusburger GMT 6000, Operating Manual

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3 / 43

 

Documentation  

 

DPM 

Operating manual for precision cutting machine 

 

Approved on: 23/02/2017 

Approved by: M. Kieble 

 
 
 

 
 

Contents 

Preface

 ................................................................................................................................................. 2

 

Contents ............................................................................................................................................. 3

 

1.

 

Notes about the operating manual ............................................................................................ 5

 

1.1

 

Note, terms, symbols

 .............................................................................................................. 5

 

1.2

 

Pictograms

 ............................................................................................................................ 6

 

2.

 

Correct use in accordance to the instructions (intended use) ................................................ 7

 

2.1

 

Use of the machine

 ................................................................................................................ 7

 

3.

 

Safety .......................................................................................................................................... 8

 

3.1

 

Safety directives and regulations

 ............................................................................................ 8

 

3.2

 

Safety hazards

 ....................................................................................................................... 8

 

3.3

 

Safety symbols and safety markings of the ejector cutting unit

 .............................................. 10

 

4.

 

Overall view .............................................................................................................................. 11

 

4.1

 

Complete control unit

 .......................................................................................................... 13

 

4.2

 

Complete linear unit

 ............................................................................................................ 14

 

4.3

 

Clamping prism

 .................................................................................................................. 15

 

4.4

 

Support prism

 ..................................................................................................................... 16

 

4.5

 

Length adjustment

 .............................................................................................................. 17

 

4.6

 

Pivoting motor base

 ............................................................................................................. 18

 

4.7

 

Grinding spindle / cutting wheel

 ........................................................................................... 20

 

4.8

 

Grinding spindle / cup wheel

 ................................................................................................ 21

 

4.9

 

Rocker bearing

 .................................................................................................................... 22

 

4.10

 

Spindle bearing

 ................................................................................................................... 23

 

4.11

 

Technical Data

 .................................................................................................................... 24

 

5.

 

Operation .................................................................................................................................. 25

 

5.1

 

Setting up the machine:

 ....................................................................................................... 25

 

5.2

 

Machine connections:

 .......................................................................................................... 26

 

5.3

 

Controls and displays

 .......................................................................................................... 27

 

5.4

 

Switching on

 ....................................................................................................................... 30

 

5.5

 

Switching off

 ....................................................................................................................... 30

 

5.6

 

Dressing the grinding wheel

 ................................................................................................. 30

 

5.7

 

Inserting a workpiece

 .......................................................................................................... 30

 

5.8

 

Referencing "obtaining zero position"

.................................................................................. 31

 

5.9

 

Cut-off grinding

 .................................................................................................................. 31

 

Summary of Contents for GMT 6000

Page 1: ...1 43 Documentation DPM Operating manual for precision cutting machine Approved on 23 02 2017 Approved by M Kieble Changes reserved Approval no 300 00 00550 Operating Manual GMT 6000 Precision cutting machine ...

Page 2: ...it is commissioned The instructions particularly the safety instructions must be followed This manual applies only to the ejector cutting unit indicated on the cover page and specified in the section on Suitability Before it is used outside its described field of application it is essential to consult dpm Daum Partner Maschinenbau GmbH Am Lauerbühl 2 D 88317 Aichstetten Germany Tel 49 7565 94080 F...

Page 3: ...rkings of the ejector cutting unit 10 4 Overall view 11 4 1 Complete control unit 13 4 2 Complete linear unit 14 4 3 Clamping prism 15 4 4 Support prism 16 4 5 Length adjustment 17 4 6 Pivoting motor base 18 4 7 Grinding spindle cutting wheel 20 4 8 Grinding spindle cup wheel 21 4 9 Rocker bearing 22 4 10 Spindle bearing 23 4 11 Technical Data 24 5 Operation 25 5 1 Setting up the machine 25 5 2 Ma...

Page 4: ...utting machine Approved on 23 02 2017 Approved by M Kieble 5 10 Surface grinding 31 5 11 Emergency stop 32 5 12 Acknowledge the emergency stop 32 6 Care and maintenance 33 7 Spare parts list 38 8 Accessories 40 9 Declaration of Conformity 42 Fault report fax 43 ...

Page 5: ... variants and accessories Commissioning Information on the operation of the machine Control Explanation of the control elements description of handling Maintenance Work that must be done for the purpose of safe operation to maintain functional capability and to avoid hazards or faults Faults Explanation of the causes of faults and how to remedy them Appendix Illustrations standard maintenance inst...

Page 6: ...ight Danger Warning about a dangerous situation There is a direct risk of a serious accident is the regulations and instructions are not observed Warning Warning about a possibly dangerous situation Not following the instruction can give rise to accident risks Caution Warning about a possibly dangerous situation or damage Not following the instructions can give rise to accident risks or damage to ...

Page 7: ...ng of cylindrical and stepped ejector pins flat ejectors profile stamps punching dies ejector bushes etc The grinding wheels are driven by two three phase asynchronous motors with squirrel cage rotors by a toothed belt drive The force exerted by the workpiece on the grinding wheel is always radial The cup wheel can be aligned by a puller diamond and set with an adjusting screw until the wear limit...

Page 8: ...ied personnel protective goggles and safety shoes are mandatory When switching on the machine the direction of rotation of the cup wheel must be clockwise and that of the cutting wheel must be counter clockwise see also instructions under 5 2 Connections of the machine Only switch on once you have checked the safety devices function correctly Do not tamper with any safety devices or bypass deactiv...

Page 9: ...ect direction The rotating grinding wheels when working at the machine there is a risk of clothes long hair or gloves being pulled into the machine Force applied to the grinding wheels in the axial direction There is a risk of breakage of the grinding wheels Operating the rocker mechanism there is a risk of crushing between the rocker and its base Working on the machine without protective goggles ...

Page 10: ...re permitted to transport the machine The main switch must be switched off for maintenance inspection or cleaning of the machine 3 3 Safety symbols and safety markings of the ejector cutting unit 1 Mandatory instruction Disconnect first then work on the electrical installation 2 Mandatory instruction Wear ear protection 3 Mandatory instruction Wear protective goggles 4 Mandatory instruction First ...

Page 11: ...r 13 050 01 2971 Cup wheel 2 300 00 00370 1x Complete control cabinet 6 300 00 00174 1x Longitudinal adjustment cup wheel 10 300 00 00392 1x Disc cover 14 050 01 2972 Cutting wheel 3 300 00 00403 1x Linear unit 7 050 01 2744 1x Handle 11 300 00 00387 1x Holding rail for handle 4 300 00 00462 1x Cover 8 300 00 00390 1x Cover for complete grinding wheel 12 050 01 2953 Insulation for cover 2 7 11 6 3...

Page 12: ... Complete drive console 23 300 00 00437 2x Bracket 16 050 01 2886 4x Rubber metal stop 20 300 00 00452 1x Spring retainer long 24 300 00 00451 1x Spring retainer short 17 300 00 00359 1x Adjustable spindle mount 21 050 01 2928 2x Pressure spring 25 300 00 00372 2x Adjusting block 18 060 80 279 1x Counter nut M32x1 5 22 300 00 00436 2x Spring bearing 15 18 16 19 17 20 21 22 23 24 25 ...

Page 13: ...Safety relay 27 060 72 606 2x Baffle plate grey 4 060 07 005 3x Illuminated toggle switch green 12 060 30 904 1x Innova display 20 060 07 015 3x Sirius motor starter 28 060 72 604 2x 4 wire circuit terminal 2 5mm grey 5 060 80 29501 1x Cable gland 13 300 00 00368 1x El box cover 21 060 40 252 1x 1 pin circuit breaker 29 060 72 623 1x Group tag holder 6 060 08 716 1x CEE plug 14 060 07 012 1x Main ...

Page 14: ...dened precision shaft Ø12h6 3 300 00 00173 1x Carriage base 9 300 00 00174 1x Length adjustment 15 050 01 2716 1x Hardened precision shaft Ø8h6 4 300 00 00386 1x Monitoring car holder 10 300 00 00466 1x Shaft for length adjustment 16 Threaded pin 1x ISO 4026 M6x16 5 300 00 00166 1x Carriage face plate 11 300 00 00009 1x Carriage guide bracket inner part 17 Hardened cylinder pin 1x ISO 8734 8x50 6 ...

Page 15: ...late 5 050 01 2770 1x Dressing diamond 9 Hardened cylinder pin 2x ISO 8734 5x24 2 300 00 00162 1x Push pull device guide 6 050 01 2712 1x Cone handle 10 Hardened cylinder pin 1x ISO 8734 5x10 3 300 00 00161 1x Push pull device 7 300 00 00036 1x Lever 11 Threaded pin 2x ISO 4026 M5x16 4 300 00 00163 1x Support 8 050 01 2892 1x Control spring Ø10x35 3xØ1 4 7 9 11 8 1 2 3 4 5 6 10 ...

Page 16: ...n DPM Operating manual for precision cutting machine Approved on 23 02 2017 Approved by M Kieble 4 4 Support prism 1 300 00 00402 1x Support prism plate 3 Hardened cylinder pin 1x ISO 8734 6x20 2 050 01 2718 2x Bushing 3 2 1 ...

Page 17: ...tment bush 5 Retaining ring 1x DIN 471 15x1 9 Retaining ring 1x DIN 472 15x1 2 300 00 00011 1x Support 6 Axial deep groove ball bearings 2x 050 31 910 Ø15 x Ø28 x 9 10 050 01 2717 1x Stopper 3 300 00 00014 1x Washer disc 7 050 01 2899 adjusting washer 1x Ø15 x Ø28 x 1 4 300 00 00396 1X Washer 8 Threaded pin 3x ISO 4026 M4x4 3 5 6 7 2 4 9 10 8 For cup wheel adjustment ...

Page 18: ...51 1x Three phase asynchronous motor 0 75 kW 9 300 00 00427 1x Mounting flange for motor small 15 300 00 00423 1x Perforated sheet 4 060 07 050 1x Three phase asynchronous motor 0 37 kW 10 300 00 00428 1x Mounting flange for motor large 16 300 00 00063 1x Positioning advance holder 5 050 01 2747 1x Toothed belt T5 Z78 11 300 00 00195 1x Connection plate 17 300 00 00235 1x Motor cover 6 050 01 2746...

Page 19: ...Page 19 43 Documentation DPM Operating manual for precision cutting machine Approved on 23 02 2017 Approved by M Kieble Info M6 bolts glued with VBA 2M70 Meusburger 19 18 ...

Page 20: ...00 00050 1x Disc flange inside 9 300 00 00052 1x Threaded ring 2 300 00 00048 1x Grinding spindle shaft 6 300 00 00055 1x Washer 10 300 00 00182 1x Toothed belt pulley T5 Z19 3 300 00 00053 1x Spacer sleeve 7 Fitting key 1x DIN 6885 A4x4x18 11 Cylinder head bolt ISO 4762 M6x16 12 9 1x 4 300 00 00393 1x Clamping nut 8 050 31 015 2x deep groove ball bearings DIN 625 SKF 6001 2RS1 10 1 2 9 5 4 6 7 8 ...

Page 21: ...ed cylinder pin 1x ISO 8734 5x16 2 300 00 00406 1x Grinding spindle shaft 6 300 00 00394 1x Clamping nut left hand thread 10 050 31 015 2x Deep groove ball bearings DIN 625 SKF 6001 2RS1 14 050 01 2887 1x ISO 4762 M6x16 12 9 left hand thread 3 300 00 00061 1x Adjusting support 7 300 00 00052 1x Threaded ring 11 300 00 00185 1x Toothed belt pulley T5 Z30 4 300 00 00468 1x Cup wheel adjustment shaft...

Page 22: ... M Kieble 4 9 Rocker bearing 1 300 00 00359 1x Spindle bearing 4 300 00 00454 1x Cover sheet 7 Cylinder pin 1x pivot ISO 8735 16x32 2 300 00 00146 2x Washer 5 050 31 911 2x Tapered roller bearing DIN 720 SKF 32004X 3 300 00 00004 2x Rubber ring Ø3 5x2 0x3 6 050 01 3010 1x Slotted nut DIN 981 KM 4 4 1 3 2 6 7 5 ...

Page 23: ...ble 4 10 Spindle bearing 1 300 00 00357 1x Base holder 4 Cylinder pin 2x ISO 8735 6x30 7 050 01 2896 DIN 961 Hex bolt M8x1 x 35 2 300 00 00358 1x Top section holder 5 Cylinder pin 1x ISO 8734 8x30 8 050 01 2897 DIN 934 Hex nut M8x1 3 300 00 00371 1x Rocker shaft 6 Cylinder pin 1x ISO 8735 16x40 pivot 6 4 7 1 2 3 5 8 ...

Page 24: ...g Dimensions L x W x H 970 x 540 x 520 mm Electrical connection 2x 400 V Motor power cutting 0 75 kW Motor power grinding 0 37 kW Cutting wheel speed 10700 rpm Cup wheel speed 4400 rpm Cutting wheel Ø 100 20x1 mm Cup wheel Ø 100 20x50 mm Grinding range Ø 1 20 mm Stop Ø ejector head 3mm Workpiece length direct reading 370 mm Max workpiece length 460 mm ...

Page 25: ...y M Kieble 5 Operation 5 1 Setting up the machine 1 Device foot Place the machine on a level surface e g substructure GMT 60002 or work bench Make sure that the machine is only standing on its four legs Allow sufficient space in the front and rear of the machine to ensure the rocker mechanism is not blocked 1 ...

Page 26: ... sure the grinding wheel has the correct direction of rotation If this does not correspond to the direction shown above the rotating field must be changed by turning the phase inverter at the Cekon plug Caution This may only be done by trained electricians Cekon plug 400V 16A 50Hz with phase inverter 3A mounting case 230V 16A 50Hz for coolant pump Threaded connection G for coolant supply ...

Page 27: ...eset to 1 100 millimetre division 2 Control for setting and configuring the display please observe separate instructions from the Fagor company 3 Cutting wheel on off toggle switch 4 Acknowledge emergency stop illuminated pushbutton 5 Surface grinding machine cup wheel on off toggle switch 6 Emergency stop mushroom pushbutton 7 Coolant pump on off toggle switch only for wet grinding unit 8 Main sw...

Page 28: ...ating manual for precision cutting machine Approved on 23 02 2017 Approved by M Kieble 9 Adjusting screw for dressing the cup wheel Caution Set only when the motor is running otherwise the belt breaks 10 Rocker mechanism Dressing 9 10 ...

Page 29: ...ing machine Approved on 23 02 2017 Approved by M Kieble 11 Workpiece clamping lever 12 Clamping prism 13 Support prism 14 Stop shaft 15 Fixing screw for the stop shaft 16 Carriage 17 Clamping lever for carriage 18 Fine adjustment for carriage 11 15 17 14 18 16 12 13 ...

Page 30: ... 5 6 Dressing the grinding wheel 1 Switch on the grinding spindle see 5 4 2 Move the grinding wheel in front of the dressing diamond by pressing and pulling on the handle of the rocker mechanism 10 3 Position the grinding wheel at the dressing diamond by rotating the adjusting screw 9 4 Repeat the rocking motion and the positioning until the grinding wheel is cleanly disconnected 5 7 Inserting a w...

Page 31: ...freely toward the rear until the clamping mechanism is free to accept a workpiece 9 Insert the workpiece see 5 7 10 With the stop shaft on the carriage 16 push the workpiece shortly before the desired cutting size approx 0 5mm To do this keep the push pull device open by pressing the clamping lever 11 11 Fix the clamping lever for the carriage 17 and set the carriage to the required cutting size u...

Page 32: ...ton 4 go out Caution The grinding wheels continue to run for approx 5 secs 5 12 Acknowledge the emergency stop 1 Before re commissioning after an emergency stop the operator must ensure that the cause for the emergency stop has been eliminated in full 2 Unlock the emergency stop mushroom pushbutton by turning it clockwise 3 Turn the toggle switch 3 5 7 to the left only for wet grinding unit 4 Enab...

Page 33: ...ntenance It is strictly prohibited to blow out the machine with compressed air because the sanding dust may settle in the mechanisms The carriage guide and the support prism must only be cleaned using a dry cloth The length adjustment and the cup wheel adjustment should be oiled semi annually The retaining ring and the washer are removed for this and the thread is oiled with VLS 250 Meusburger The...

Page 34: ...ing the rocker function the adjustment plate is drawn to the dressing diamond and this is screwed on and then secured with the tip up to the set surface Caution After the adjustment is made the cutting wheel and the disc cover must be re mounted Diamond setting for dressing the cup wheel with adjustment plate Dressing diamond 300 00 00411 Adjustment plate for dressing diamond optional 0 1mm 0 15mm...

Page 35: ...wheel cutting wheel cup wheel Function Fig 1 Disassemble the front covers Fig 2 Hold the hex key sw5 and loosen the 2 punched disk with its corresponding angled key to replace the grinding wheels cup wheel left hand thread cutting wheel right hand thread The covers must then be re mounted Caution Only work with the emergency stop actuated 1 2 ...

Page 36: ...e angle of the drive console in the Y axis Release the M10 4x bolts from the top and adjust the lateral M8 2x bolts to adjust the angle in the Z axis M10 Pivot Pivot M8 Release the lateral M10 3x bolts and adjust the height of the M8x1 1x bolt to adjust the angle in the Y axis M8x1 050 01 2896 M10 Use the spring tension for fine adjustment for vertical alignment of the rocker mechanism ...

Page 37: ...M Operating manual for precision cutting machine Approved on 23 02 2017 Approved by M Kieble Transporting the machine 300 00 00458 Transport rod Screw in the handling aids then lift using safe and suitable load handling equipment ...

Page 38: ...82 Complete clamping prism 050 01 2716 Stop shaft Ø8x175mm 300 00 00173 Carriage base 050 01 2718 Ball linings 300 00 00174 Length adjustment 050 01 2713 Clamping lever 300 00 00409 Cutting wheel grinding spindle 050 01 2972 Meusburger V72710 Standard cutting wheel Ø100x1xØ20 VP 10 pcs 300 00 00407 Cup wheel grinding spindle 050 01 2971 Meusburger V72810 Cup wheel Ø100x50xØ20 050 01 2746 Toothed b...

Page 39: ...5 Glass scale MKT 37 050 01 2928 Pressure spring 20 x 64 20 Wire Ø2 8mm 300 00 00050 Disc flange inside cutting wheel 300 00 00393 Clamping nut cutting wheel 300 00 00394 Clamping nut left hand thread cup wheel 050 01 2887 Hex bolt ISO 4762 M6 x 16 left hand thread 300 00 00223 Disc flange inside left hand thread cup wheel 300 00 00094 Pressure spring Ø14 x Ø1 x 160 cup wheel adjustment 050 01 274...

Page 40: ... connector 1 4 050 01 2770 Dressing diamond 050 01 2892 Control spring Ø10x 35 3x Ø1 4 clamping prism 300 00 00458 Transport rod 8 Accessories Meusburger V 32860 35 180 A Meusburger V 32860 35 200 C Meusburger V 30030 3 100 Two hole nut driver straight 050 01 2961 Two hole nut driver angled 050 01 2962 Hex wrench SW 3x100 050 01 2963 ...

Page 41: ...age 41 43 Documentation DPM Operating manual for precision cutting machine Approved on 23 02 2017 Approved by M Kieble Meusburger V 30030 5 150 300 00 00458 Transport rod Hex wrench SW 5x150 050 01 2973 ...

Page 42: ... by scratching the workpiece visualizes the possible advance positioning for the cut and ensures this to 0 01 mm exactly Positioning is done by turning the adjusting screw on the rear end of the linear unit We expressly declare that the machine complies with all the valid provisions in the following EC directives 2006 42 EC Directive 2006 42 EC of the European Parliament and of the Council of 17th...

Page 43: ...n City Fax Department Created by Repair order to DPM Telefax No 49 0 7565 940 850 DPM Machine No ________ ________ _________ The following listed faults errors have occurred Description of fault Technician is requested Yes No Fault correction was successful Yes No Date signature Person responsible EN_M8304_Bedienungsanleitung Auswerfer Ablänggerät_300_17_0010 docx ...

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