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  IMO 7/18

  

IMO-213 EN 

9

TABLE 7

Actuator Installation, Maintenance and Operating Instructions

Actuator

IMO

QPX

215

VPVL

553

B1C

6 BC 71

B1J

6 BJ 71

BCH

6 BCH 70

M

549

ADC

I440, I4500 or I4600

ESR

I7016

I

I6500, I6600 or I6700

LCR

I1262

LCU

I1263

Q6

I1227 or I1383

QX

I3000

V

I2100, I2475, I2500 or I5500

Torq-Handle®

71

Contact your authorized Metso Distributor  

for copies of these instructions

The actuator travel stops should be adjusted so that there 

is proper ball position in the full open and full close valve 

position. Use the following procedures to determine correct 

ball position.

Valve Open Position: With the valve in the open position 

(actuator is against the “OPEN” travel stop), The maximum 

allowable misalignment of the ball port in relation to the 

body port is 1/32 inch (0.8 mm) on either side of the ball. Do 

not use the seat ID to measure misalignment since, in many 

cases; it is larger than the ball or body port.

Valve Close Position: With the valve in the closed position 

(actuator is against the “CLOSE” travel stop), make a 

pencil mark on the ball at the 9:00 o’clock and 3:00 o’clock 

locations as shown in (Figure 6). Open the valve part way, 

and measure dimension “A”. This measurement should 

deviate no more than ± 1/32 inch (± 0.8 mm) from the value 

given in (Table 8) for all valves.

Figure 6    Correct Ball Position

TABLE 8

Dimension “A” for Valve Closed Position Adjustment

Valve Size

Dimension “A” - inch (mm)

1/4” - 1/2” (DN8-15)

0.11 (2.79)

3/4” (DN20)

0.14 (3.56)

1” (DN25)

0.17 (4.32)

1 1/4” (DN32)

0.22 (5.59)

1 1/2 (DN40)

0.25 (6.35)

2” (DN50)

0.28 (7.11)

6. 

SERVICE / SPARE PART

We recommend that valves be directed to our service 

centers for maintenance. The service centers are equipped 

to provide rapid turn-around at a reasonable cost and offer 

new valve warranty with all reconditioned valves.

NOTE:  When sending goods to the service center for 

repair, do not disassemble them. Clean the valve carefully 

and flush the valve internals. Include the material safety 

datasheet(s) (MSDS) for all media flowing through the 

valve. Valves sent to the service center without MSDS 

datasheet(s) will not be accepted.

For further information on spare parts and service or 

assistance visit our web-site at www.metso.com/valves.

NOTE:  When ordering spare parts, always include the 

following information:

a.   Valve catalog code from identification plate,
b.   If the valve is serialized – the serial number (from 

identification plate)

c.   From  Figure 8, the ballooned part number, part 

name and quantity required.

Summary of Contents for jamesbury B

Page 1: ...IMO 213 EN 7 2018 Thread end Ball Valves with ISO Bonnet Eliminator Model B 2 DN8 50 Installation Maintenance and Operating Instructions ...

Page 2: ...t Preparation 7 5 4 Bracket Attachment to Valve 7 5 5 Actuator versus Valve Position 8 5 6 Coupling to Actuator 8 5 7 Bracket Attachment to Actuator 8 5 8 Open Close Position Adjustment 8 6 SERVICE SPARE PART 9 7 EXPLODED VIEW AND PARTS 10 IMO 7 18 2 IMO 213 EN READ THESE INSTRUCTIONS FIRST These instructions provide information about safe handling and operation of the valve If you require additio...

Page 3: ... 1b Identification Plate Identification markings 1 Valve Catalog Code 2 Ball Stem Material 3 Model 4 Seat Material 5 Body CWP 6 Working Steam Pressure 7 Maximum Shut off Pressure 8 Date Code 1 3 Safety Precautions WARNING DO NOT EXCEEDTHEVALVE PERFORMANCE LIMITATIONS EXCEEDING THE PRESSURE OR TEMPERATURE LIMITATIONS MARKED ON THE VALVE IDENTIFICATION PLATE OR BODY MAY CAUSE DAMAGE AND LEAD TO UNCO...

Page 4: ...s It is not recommended to install the valve with the stem on the underneath side because dirt in the pipeline may then enter the body cavity and potentially damage the stem seals see Figure 4 Figure 4 Avoid this mounting position Remove the flow port protectors and check that the valve is clean inside Clean valve if necessary Flush the pipeline carefully before installing the valve Foreign object...

Page 5: ...PELINE C AFTER REMOVAL AND BEFORE ANY DISASSEMBLY CYCLE THE VALVE AGAIN SEVERAL TIMES 4 2 Disassembly NOTE If complete disassembly becomes necessary it is recommended to replace all seats and seals Refer to the Repair Kit chart see TABLE 4 IMO 7 18 IMO 213 EN 5 NOTE Always use original OEM parts to make sure that the valves functions properly This section covers disassembly of the non welded valve...

Page 6: ...wrench Draw a line across the body joint to identify the fully installed position See Figure 10 The line should be clearly visible on both the body 1 and the body cap 2 Remove the body cap 2 and continue with the assembly 11 Insert the second seat 5 with the flat facing up Insert the body seal 6 12 ApplyLoctite 272orequivalentthreadlockingcompound to the threads in a single generous bead 360 degre...

Page 7: ...HE LINKAGE VALVE OR ACTUATOR AND MAY CAUSE DAMAGE OR PERSONAL INJURY When these valves are equipped with an actuator and the actuator is removed to service the valve proper alignment of the actuator driver and valve stem is essential when the actuator is remounted Linkage kits that are needed to mount specific Metso actuators to different types and sizes of Jamesbury valves can be identified by Me...

Page 8: ...re than finger tightness to these fasteners but DO NOT TIGHTEN 2 Cycle the actuator a couple of times allowing the assembly to position itself for proper actuator drive to valve drive alignment Tighten the four hex head cap screws 8 securing the bracket to the actuator using the values in Table 5 or 6 as applicable TABLE 5 Bolt Size Torque to Cast Ductile Body Actuators No Lubrication ft lbs in lb...

Page 9: ...6 Open the valve part way and measure dimension A This measurement should deviate no more than 1 32 inch 0 8 mm from the value given in Table 8 for all valves Figure 6 Correct Ball Position TABLE 8 Dimension A for Valve Closed Position Adjustment Valve Size Dimension A inch mm 1 4 1 2 DN8 15 0 11 2 79 3 4 DN20 0 14 3 56 1 DN25 0 17 4 32 1 1 4 DN32 0 22 5 59 1 1 2 DN40 0 25 6 35 2 DN50 0 28 7 11 6 ...

Page 10: ...ert 1 3 Ball 1 4 Stem 1 5 Seat 2 6 Body Seal 1 7 Secondary Stem Seal 1 8 Stem Seal 1 10 Stem Bearing 1 13 Stem Bearing 2 16 Handle Nut 1 17 Handle 1 19 Shakeproof Washer 1 20 Compression Plate 1 22 Identification Tag 1 24 Stem Bearing Non Fire Tite 1 25 Socket Head Cap Screw 1 26 Spacer 1 29 Hex Head Cap Screw 2 31 Disc Spring 4 55 Anti Extrusion Ring 1 Fire Tite valves only Non Fire Tite valves o...

Page 11: ... VALVE SIZE INCHES MM VALVE SIZE 1 4 1 2 DN 8 15 3 4 DN 20 1 DN 25 1 1 4 DN 30 1 1 2 DN 40 2 DN 50 XTREME Seats RKN 354XT RKN 355XT RKN 356XT RKN 357XT RKN 358XT RKN 359XT PTFE Seats RKN 354TT RKN 355TT RKN 356TT RKN 357TT RKN 358TT RKN 359TT Acetal Seats RKN 354RT RKN 355RT RKN 356RT RKN 357RT RKN 358RT RKN 359RT UHMW Seats RKN 354UU RKN 355UU RKN 356UU RKN 357UU RKN 358UU RKN 359UU ...

Page 12: ...3 6836 www metso com valves 12 IMO 213 EN VALVE CODES 1 2 3 4 5 6 7 8 1 9F A C 22 36 XT B Example 1 Eliminator Class 600 Chlorine Service Carbon Steel Body Monel Trim Xtreme Seats model B JAMESBURY BRAND ELIMINATOR BALL VALVE 1 sign Valve Size inch mm inches 1 4 3 8 1 2 3 4 1 1 1 4 1 1 2 2 DN 8 10 15 20 25 30 40 50 2 sign Body Style 9F Fire Tite Standard 9N Non Fire Tite 3 sign Pressure Class Conf...

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