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CORRECT

WRONG

Figure 2    Lifting the valve

2. 

TRANSPORTATION AND STORAGE

Check the valve and the accompanying devices for any dam-

age that may have occurred during transport.
Store the valve carefully. Storage indoors in a dry place is 

recommended.
Do not remove the flow port protectors until installing the 

valve.
Move the valve to its intended location just before installation.
The valve is usually delivered in the open position.

3. 

INSTALLATION

3.1 

General

Screwed end valves have NPT threads. To insure a leak tight 

joint, liberal use of a compatible pipe joint compound is 

necessary. The Eliminator may be installed for flow in either 

direction. It is recommended, however, that a screwed valve 

be installed with the body cap facing upstream. Use standard 

piping practices when installing valves with threaded parts. 

When tightening the valve to the pipe, apply the wrench to 

the end nearest the pipe being worked (see Figure 3).

Wrench here (hex flats)

when installing or removing 

pipe this end.

Wrench here (flats)

when installing or

removing pipe 

this end.

Jamesbury

Figure 3    Wrench Instructions

It is not recommended to install the valve with the stem on 

the underneath side because dirt in the pipeline may then 

enter the body cavity and potentially damage the stem 

seals (see Figure 4).

Figure 4   Avoid this mounting position

Remove the flow port protectors and check that the valve is 

clean inside. Clean valve if necessary.

Flush the pipeline carefully before installing the valve.

Foreign objects, such as sand or pieces of welding elec-

trodes, will damage the ball and seats.

3.2 

Installing in the pipeline

Refer to the Section 4, MAINTENANCE for stem seal adjust-

ment. If there is weepage past the stem seals upon installa-

tion, it means the valve may have been subject to wide tem-

perature variations in shipment. Leak- tight performance 

will be restored by a simple stem seal adjustment described 

in the MAINTENANCE section.

3.3 

Valve Insulation

Jamesbury

 Thread-end Ball Valves do not require insulation.  

If desired, the valve may be insulated; however, the insula-

tion must not continue above the upper level of the valve 

(see Figure 5).

Insulation Limit

Figure 5    Insulation Limit

3.4 

Commissioning

Ensure that there is no dirt or foreign objects left inside the 

valve or pipeline. Flush the pipeline carefully. Make sure 

that the valve is fully open when flushing.

 

IMO 7/18

IMO-213 EN

Summary of Contents for jamesbury B

Page 1: ...IMO 213 EN 7 2018 Thread end Ball Valves with ISO Bonnet Eliminator Model B 2 DN8 50 Installation Maintenance and Operating Instructions ...

Page 2: ...t Preparation 7 5 4 Bracket Attachment to Valve 7 5 5 Actuator versus Valve Position 8 5 6 Coupling to Actuator 8 5 7 Bracket Attachment to Actuator 8 5 8 Open Close Position Adjustment 8 6 SERVICE SPARE PART 9 7 EXPLODED VIEW AND PARTS 10 IMO 7 18 2 IMO 213 EN READ THESE INSTRUCTIONS FIRST These instructions provide information about safe handling and operation of the valve If you require additio...

Page 3: ... 1b Identification Plate Identification markings 1 Valve Catalog Code 2 Ball Stem Material 3 Model 4 Seat Material 5 Body CWP 6 Working Steam Pressure 7 Maximum Shut off Pressure 8 Date Code 1 3 Safety Precautions WARNING DO NOT EXCEEDTHEVALVE PERFORMANCE LIMITATIONS EXCEEDING THE PRESSURE OR TEMPERATURE LIMITATIONS MARKED ON THE VALVE IDENTIFICATION PLATE OR BODY MAY CAUSE DAMAGE AND LEAD TO UNCO...

Page 4: ...s It is not recommended to install the valve with the stem on the underneath side because dirt in the pipeline may then enter the body cavity and potentially damage the stem seals see Figure 4 Figure 4 Avoid this mounting position Remove the flow port protectors and check that the valve is clean inside Clean valve if necessary Flush the pipeline carefully before installing the valve Foreign object...

Page 5: ...PELINE C AFTER REMOVAL AND BEFORE ANY DISASSEMBLY CYCLE THE VALVE AGAIN SEVERAL TIMES 4 2 Disassembly NOTE If complete disassembly becomes necessary it is recommended to replace all seats and seals Refer to the Repair Kit chart see TABLE 4 IMO 7 18 IMO 213 EN 5 NOTE Always use original OEM parts to make sure that the valves functions properly This section covers disassembly of the non welded valve...

Page 6: ...wrench Draw a line across the body joint to identify the fully installed position See Figure 10 The line should be clearly visible on both the body 1 and the body cap 2 Remove the body cap 2 and continue with the assembly 11 Insert the second seat 5 with the flat facing up Insert the body seal 6 12 ApplyLoctite 272orequivalentthreadlockingcompound to the threads in a single generous bead 360 degre...

Page 7: ...HE LINKAGE VALVE OR ACTUATOR AND MAY CAUSE DAMAGE OR PERSONAL INJURY When these valves are equipped with an actuator and the actuator is removed to service the valve proper alignment of the actuator driver and valve stem is essential when the actuator is remounted Linkage kits that are needed to mount specific Metso actuators to different types and sizes of Jamesbury valves can be identified by Me...

Page 8: ...re than finger tightness to these fasteners but DO NOT TIGHTEN 2 Cycle the actuator a couple of times allowing the assembly to position itself for proper actuator drive to valve drive alignment Tighten the four hex head cap screws 8 securing the bracket to the actuator using the values in Table 5 or 6 as applicable TABLE 5 Bolt Size Torque to Cast Ductile Body Actuators No Lubrication ft lbs in lb...

Page 9: ...6 Open the valve part way and measure dimension A This measurement should deviate no more than 1 32 inch 0 8 mm from the value given in Table 8 for all valves Figure 6 Correct Ball Position TABLE 8 Dimension A for Valve Closed Position Adjustment Valve Size Dimension A inch mm 1 4 1 2 DN8 15 0 11 2 79 3 4 DN20 0 14 3 56 1 DN25 0 17 4 32 1 1 4 DN32 0 22 5 59 1 1 2 DN40 0 25 6 35 2 DN50 0 28 7 11 6 ...

Page 10: ...ert 1 3 Ball 1 4 Stem 1 5 Seat 2 6 Body Seal 1 7 Secondary Stem Seal 1 8 Stem Seal 1 10 Stem Bearing 1 13 Stem Bearing 2 16 Handle Nut 1 17 Handle 1 19 Shakeproof Washer 1 20 Compression Plate 1 22 Identification Tag 1 24 Stem Bearing Non Fire Tite 1 25 Socket Head Cap Screw 1 26 Spacer 1 29 Hex Head Cap Screw 2 31 Disc Spring 4 55 Anti Extrusion Ring 1 Fire Tite valves only Non Fire Tite valves o...

Page 11: ... VALVE SIZE INCHES MM VALVE SIZE 1 4 1 2 DN 8 15 3 4 DN 20 1 DN 25 1 1 4 DN 30 1 1 2 DN 40 2 DN 50 XTREME Seats RKN 354XT RKN 355XT RKN 356XT RKN 357XT RKN 358XT RKN 359XT PTFE Seats RKN 354TT RKN 355TT RKN 356TT RKN 357TT RKN 358TT RKN 359TT Acetal Seats RKN 354RT RKN 355RT RKN 356RT RKN 357RT RKN 358RT RKN 359RT UHMW Seats RKN 354UU RKN 355UU RKN 356UU RKN 357UU RKN 358UU RKN 359UU ...

Page 12: ...3 6836 www metso com valves 12 IMO 213 EN VALVE CODES 1 2 3 4 5 6 7 8 1 9F A C 22 36 XT B Example 1 Eliminator Class 600 Chlorine Service Carbon Steel Body Monel Trim Xtreme Seats model B JAMESBURY BRAND ELIMINATOR BALL VALVE 1 sign Valve Size inch mm inches 1 4 3 8 1 2 3 4 1 1 1 4 1 1 2 2 DN 8 10 15 20 25 30 40 50 2 sign Body Style 9F Fire Tite Standard 9N Non Fire Tite 3 sign Pressure Class Conf...

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