Metcalfe CJ24 Operating & Maintenance Instructions Download Page 10

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2.  Before starting the machine the operator must read this instruction manual completely and 

be fully aware of its contents. 

3.  Connection and preparation for operation must be carried out only by a specialised 

installation expert, who must use the appropriate instruments to take the preliminary step of 
verifying the effectiveness of the ground circuit the machine is to be connected to. 
The person responsible for installation must also check the validity of the earth connection 
of the machine and subsequently execute connection to the mains circuit according to the 
manner prescribed in the current regulations of the country in which the machine is used. 

4.  The machine must be used only by qualified personnel, who must have reached the 

minimum age prescribed by law for the work involved in its use and a general acceptable 
level of manual skill for coordination of movements required in correct use, fully respecting 
the safety regulations and precautionary measures taken to avoid accidents or damage to 
persons or things. 
The user must under no circumstances attempt to perform repair work on this machine and 
must never remove any component part.  In the case of breakdown or damage, the user 
must contact an assistance service specialised in the repair of this kind of machine. 

5.  Do not introduce hands, fingers or any object or tool into the machine close to rotating or 

moving parts or any mobile component. 

6.  To remove (from the inlet or outlet openings) any residual substances from the machine 

after it has been used stop the machine, in the safe condition, using the control START/ 
STOP/0 and proceed as required, using a suitable wooden instrument such as a spoon or 
spatula to remove the residue remaining inside. 

7.  During operation of the machine it is absolutely forbidden to raise or remove the cover, 

upturn or tilt the machine or open or remove the safety housing located at the bottom.  This 
kind of action or improper handling can seriously damage the machine itself, whatever 
product is being processed inside it and also the operator or other persons. 

8.  Before starting work button up tightly and securely the cuffs of your overalls or shirt. 

Remove scarves, ties or any other loose garment that may become entangled in any part of 
the machinery. 
If you have long hair, use pins, a net or any other accessory to keep it in place. 
Remove rings, your watch, bracelets and any other item. 
Use footwear suitable for the workplace, as prescribed and recommended by safety 
regulations in every country in the world. 

9.  Cleanliness of the area surrounding the machine is a further and very important safety 

factor.  It is necessary to always keep clean and dry the machine, the work top and the floor 
surface around the machine, using appropriate methods to remove any dust, fragments of 
foodstuffs, residual substances etc. 
A wet floor surface, fragments of products or other residual substances can make the floor 
slippery, thus generating risky and dangerous conditions.  Proper lighting is also a safety 
factor and is important for the operator in particular. 

10.  When cleaning the machine or replacing discs, use soft but strong five-finger gloves for 

protection.  The gloves should not drastically reduce sensibility and should allow for firm 
control over any objects handled. 

11.  Always remember that whenever any machine is used, certain risks may continue to be 

present. 

Always bear this mind!  

Before starting any work concentrate your attention on 

the operation you are about to start performing. 
Be careful at all times and look out constantly for danger, keeping your wits about you to 
ensure you do not run any risks.  

This is of fundamental importance for the operator

If the operator is subject to any difficult physical condition or may for any reason whatsoever 
have dulled reflexes or suffer (also temporarily) from even the slightest form of malaise that 
may cause reduced vigilance, he or she must not use the machine. 

12.  All protective and safety devices (whether electric or mechanical) installed in the machine 

must be kept in perfect working order at all times.  The warning stickers and other 

Summary of Contents for CJ24

Page 1: ...1 METCALFE CJ24 VEGETABLE PREPARATION MACHINE Operating Maintenance Instructions...

Page 2: ...e variations in technical features or the design of any primary component or device Moreover the Manufacturer reserves the right to suspend production and supply of the machine spare parts and accesso...

Page 3: ...operator and risk prevention SECTION 3 PREPARING THE MACHINE FOR OPERATION 3 1 Unpacking the machine 3 2 Setting up for operation 3 3 Installing dismantled parts 3 4 Connections SECTION 4 USING THE MA...

Page 4: ...0 75HP 1 0A Net weight 20 kg Average noise level 58 dB A Overall dimensions length depth height 23 5 cm x 51 cm x 48 5 cm Dimensions of packing length depth height 32 cm x 60 cm x 55 cm Overall weigh...

Page 5: ...5 Table 1...

Page 6: ...2 5 H 4 H 6 H 8 H 10 No No No No No Low Low Low Low Low Strips 6 x 6mm 8 x 8mm 10 x 10mm E 6 E 8 E 10 B 6 B 8 B 10 Low Low Low Cubes 8 x 8 x 8mm 10 x 10 x 10mm 12 x 12 x 12mm 20 x 20 x 20mm E 8 E 10 E...

Page 7: ...7 Slicing discs Slicing discs Stick cutting discs Stick cutting discs E2 E3 E4 E5 E6 E8 E10 E14 S1 S2 E1 X1 8 Slicing disc with an adjustable thickness from 1 to 8 mm All stainless steel H4 H6 H8 H10...

Page 8: ...d correctly and if the presser C Fig 1 is not lowered completely These devices are of the active safety type with forced opening of contacts IEC 337 1A and are used to protect the operator s hands so...

Page 9: ...his opening does not allow the hands or fingers to reach the moving parts inside the machine The safety measures and devices mentioned above conform to prescribed standards in European regulations EEC...

Page 10: ...seriously damage the machine itself whatever product is being processed inside it and also the operator or other persons 8 Before starting work button up tightly and securely the cuffs of your overal...

Page 11: ...pt to remove the plug from the socket by pulling on the power cable Protect the cable against high temperature contact with oil and sharp edges 20 The machine must not be used in the open without adeq...

Page 12: ...a qualified civil or industrial installation technician with specific experience or recognized specialist respecting all current technical and safety regulations of the country where the machine is us...

Page 13: ...he presser lever and pull upwards C Fig 1 Rotate the knob A Fig 1 by a half turn until a click is heard and the released knob itself partially moves out With both hands take hold of and raise the cove...

Page 14: ...ttached with the sequence indicated on the plate attached to the cable The exact combination of the cyclical sequence of phases of the machine with that of the mains circuit ensures the correct direct...

Page 15: ...slices when cutting vegetables of an almost cylindrical shape such as carrots cucumbers courgettes etc feed the vegetables into the small circular inlet and then use the presser pestle device D Fig 1...

Page 16: ...tton again on the machine If the machine still does not run a maintenance technician must be consulted The technician will have to test the above devices again and check the condition of the fuse used...

Page 17: ...with the new value 240 After completing the connections run a test and check for correct direction of rotation of the motor Figure 4 Parts List See diagram on next page Part Number Description Part Nu...

Page 18: ...18 CJ24 Breakdown Drawing Exploded view of the machine and replaceable parts...

Page 19: ...the factory properly packed and labelled All repairs alterations or replacement of materials or parts not authorised by Metcalfe will automatically void all warranties in their entirety There is a lim...

Page 20: ...V M Insulation 500V M Load KVA Load KVA Leakage MA Leakage MA Polarity leads only Polarity leads only Electrical PAT Certificate Test Detail Results Test Detail Results Item Item Class Class 1 Class 2...

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