MetalMaster SJM-2.5 Operation Manual Download Page 5 | Manualshive

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OPERATION MANUAL

1.3 IDENTIFICATION

1

Main Body

7

Roving Foot Pedal

2

Emergency Stop Button

8

Forward & Reverse Pedals

3

ON Switch

9

Bottom Roll Horizontal Adjustment

4

OFF Switch

10

Material Guide

5

Power ON Light

11

Rolls

6

Isolating Switch

12

Top Roll Vertical Adjustment

1

2

3

4

5

6

8

7

9

10

12

11

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Summary of Contents for SJM-2.5

Page 1: ...OPERATION MANUAL Edition No SJM 2 5 4 0 1 Date of Issue 09 2020 Models SJM 2 5 SJM 4 0 Order Code S636 Order Code S637 Motorised Swage Jenny...

Page 2: ...JENNY MACHINE MODEL NO SERIAL NO DATE OF MANF Note This manual is only for your reference Owing to the continuous improvement of the Metalmaster machine changes may be made at any time without obliga...

Page 3: ...ety Features of the Machine 11 2 3 Lifting Instructions 12 3 SETUP 3 1 Clean Up 13 3 2 Site Preparation 13 3 3 Leveling The Machine 14 3 4 Electrical Installation 14 3 5 Full Load Current Rating 15 3...

Page 4: ...hp 1 5 2 2 2 3 Voltage V 415 415 Amperage amp 15 15 Dimensions L x W x H cm 139 x 51 x 114 155 x 51 x 118 Nett Weight kg 296 403 1 2 ACCESSORIES INCLUDED Roving foot pedal control Adjustable depth gu...

Page 5: ...Roving Foot Pedal 2 Emergency Stop Button 8 Forward Reverse Pedals 3 ON Switch 9 Bottom Roll Horizontal Adjustment 4 OFF Switch 10 Material Guide 5 Power ON Light 11 Rolls 6 Isolating Switch 12 Top R...

Page 6: ...6 OPERATION MANUAL 1 4 SJM 2 5 DIMENSIONS...

Page 7: ...7 OPERATION MANUAL 1 5 SJM 4 0 DIMENSIONS...

Page 8: ...ctive equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications or misuse WARNING 2 1 GENERAL METALWORKING MACHINE SAFETY...

Page 9: ...nd the machine to do the job safely Obtain first aid immediately for all injuries Understand that the health and fire hazards can vary from material to material Make sure all appropriate precautions a...

Page 10: ...etc Biological contamination and waste Soft tissue injuries for example to the hands arms shoulders back or neck resulting from repetitive motion awkward posture extended lifting and pressure grip Ot...

Page 11: ...the area is clear before using equipment OPERATIONAL SAFETY CHECKS q Adjust the chosen dies slowly and in small adjustments q Take care during the initial feeding of the workpiece into the dies q Hold...

Page 12: ...ling angle and the loads that apply When the slings are at a 45 angle then each sling is carrying the equivalent of 50 of load weight Fig 2 1 When the slings are at a 90 angle then each sling will hav...

Page 13: ...iece that will be processed through the machine and provide enough space around the machine for operat ing the machine safely Consideration should be given to the installation of auxiliary equip ment...

Page 14: ...ear an existing power source Make sure all power cords are protected from traffic material handling moisture chemicals or other hazards Make sure there is access to a means of disconnecting the power...

Page 15: ...upply circuit that meets the requirements 3 5 FULL LOAD CURRENT RATING 3 6 TEST RUN Once assembly is complete test run the machine to ensure it is properly connected to the power and safety components...

Page 16: ...is to provide the novice machine operator with a basic understanding of how the machine is used during operation and the machine controls and what they do It also helps the operator to understand if...

Page 17: ...to remove the retaining nuts Fig 4 6 NOTE The upper retaining nut is a left hand thread Rotate it clockwise to loosen and counterclockwise to tighten The lower retaining nut is a right hand threads R...

Page 18: ...the lower shaft in or out until the rolls are correctly aligned Fig 4 7 Fig 4 8 Not Aligned Aligned 4 4 ADJUSTING THE FENCE POSITION To create straight consistent forms that are parallel with an edge...

Page 19: ...n of the machine these lubrication tasks may need to be performed more frequently than recommended here depending on usage Failure to follow reasonable lubrication practices as instructed in this manu...

Page 20: ...box at fault 8 Run capacitor at fault 9 Centrifugal switch at fault 10 Foot pedal switch at fault 11 Motor bearings at fault 1 Reduce downward pressure of upper roller 2 Use correct type size of sheet...

Page 21: ...be found on the specification plate mounted on the machine 2 A scanned copy of your parts list diagram with required spare part s identified 3 Go to www machineryhouse com au contactus and fill out t...

Page 22: ...22 OPERATION MANUAL ELECTRICAL DIAGRAM...

Page 23: ...23 OPERATION MANUAL SJM 2 5 CABINET SPARE PARTS DIAGRAM...

Page 24: ...24 OPERATION MANUAL SJM 2 5 SPARE PARTS DIAGRAM...

Page 25: ...RING BEARING SCREW BEARING SEAT BLOCK BEARING 51210 GEAR FLAT KEY BOLT 1 1 4 8 1 1 1 2 1 2 2 2 1 6 6 1 2 2 2 1 1 1 1 4 4 1 4 4 1 1 1 4 2 2 2 1 2 4 1 1 2 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 5...

Page 26: ...26 OPERATION MANUAL SJM 4 0 CABINET DIAGRAM...

Page 27: ...27 OPERATION MANUAL SJM 4 0 SPARE PARTS DIAGRAM...

Page 28: ...G RING BEARING SCREW BEARING SEAT BLOCK BEARING 51210 GEAR FLAT KEY BOLT 1 1 4 8 1 1 1 2 1 2 2 2 1 6 6 1 2 2 2 1 1 1 1 4 4 1 4 4 1 1 1 4 2 2 2 1 2 4 1 1 2 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56...

Page 29: ...the off position before re connecting 14 Use correct amperage extension cords Undersized extension cords overheat and lose power Replace extension cords if they become damaged 15 Keep machine well ma...

Page 30: ...a power failure during use of the machine turn off all switches to avoid possible sudden start up once power is restored 11 Work area hazards Keep the area around the Swage Jenny clean from oil tools...

Page 31: ...ine has fully stopped Isolate power to machine prior to any checks or maintenance being carried out ENTANGLEMENT CUTTING STABBING Ensure machine is bolted down A HIGH Make sure all guards are secured...

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