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General Machinery Safety Instructions

1.  Read the entire Manual before starting 

machinery. 

Machinery may cause serious injury if 

not correctly used.

2.  Always use correct hearing protection when 

operating machinery. 

Machinery noise may cause 

permanent hearing damage.

3.  Machinery must never be used when tired, or 

under the influence of drugs or alcohol. 

When 

running machinery you must be alert at all times.

4.  Wear correct Clothing. 

At all times remove all loose 

clothing, necklaces, rings, jewelry, etc. Long hair 
must be contained in a hair net. Non-slip protective 
footwear must be worn.

5.  Always wear correct respirators around fumes 

or dust when operating machinery. 

Machinery 

fumes & dust can  cause serious respiratory illness. 
Dust extractors must be used where applicable.

6.  Always wear correct safety glasses. 

When 

machining you must use the correct eye protection 
to prevent injuring your eyes.

7.  Keep work clean and make sure you have good 

lighting. 

Cluttered and dark shadows may cause 

accidents.

8.  Personnel must be properly trained or well 

supervised when operating machinery. 

Make 

sure you have clear and safe understanding of the 
machine you are operating.

9.  Keep children and visitors away. 

Make sure 

children and visitors are at a safe distance for you 
work area.

10.  Keep your workshop childproof. 

Use padlocks, 

Turn off master power switches and remove start 
switch keys.

11.  Never leave machine unattended. 

Turn power off 

and wait till machine has come to a complete stop 
before leaving the machine unattended.

12.  Make a safe working environment. 

Do not use 

machine in a damp, wet area, or where flammable 
or noxious fumes may exist.

13.  Disconnect main power before service 

machine. 

Make sure power switch is in the off 

position before re-connecting.

14.  Use correct amperage extension cords. 

Undersized extension cords overheat and lose 
power. Replace extension cords if they become 
damaged.

15.  Keep machine well maintained. 

Keep blades 

sharp and clean for best and safest performance. 
Follow instructions when  lubricating and changing 
accessories.

16.  Keep machine well guarded. 

Make sure guards 

on machine are in place and are all working 
correctly.

17.  Do not overreach. 

Keep proper footing and 

balance at all times.

18.  Secure workpiece. 

Use clamps or a vice to 

hold the workpiece where practical. Keeping the 
workpiece secure will free up your hand to operate 
the machine and will protect hand from injury.

19.  Check machine over before operating. 

Check 

machine for damaged parts, loose bolts, Keys and 
wrenches left on machine and any other conditions 
that may effect the machines operation. Repair and 
replace damaged parts.

20.  Use recommended accessories. 

Refer to 

instruction manual or ask correct service officer 
when using accessories. The use of improper 
accessories may cause the risk of injury.

21.  Do not force machinery. 

Work at the speed and 

capacity at which the machine or accessory was 
designed.

22.  Use correct lifting practice. 

Always use the 

correct lifting methods when using machinery. 
Incorrect lifting methods can cause serious injury.

23.  Lock mobile bases. 

Make sure any mobile bases 

are locked before using machine.

24.  Allergic reactions. 

Certain metal shavings and 

cutting fluids may cause an ellergic reaction in 
people and animals, especially when cutting as the 
fumes can be inhaled. Make sure you know what 
type of metal and cutting fluid you will be exposed 
to and how to avoid contamination.

25.  Call for help. 

If at any time you experience 

difficulties, stop the machine and call you nearest 
branch service department for help.

Machinery House  

requires you to read this entire Manual before using this machine.

06/01/2020

Instructions Manual for SJ-24D (S641)

17

Summary of Contents for SJ-24D

Page 1: ...BEAD ROLLER OPERATION MANUAL Edition No MBR 001 Date of Issue 05 2019 Model SJ 24D Product Code S641 06 01 2020 Instructions Manual for SJ 24D S641 1...

Page 2: ...IAL NO DATE OF MANF Note This manual is only for your reference Owing to the continuous improvement of the Metalmaster machines changes may be made at any time without obligation or notice Please ensu...

Page 3: ...Additional Safety For Bead Rolling Machine 7 3 INSTALLATION 3 1 Unpacking 8 3 2 Assembly 8 3 3 Alignment 9 3 4 Changing Dies 10 4 OPERATION 4 1 Getting Started 12 4 2 Creating Straight Beads 12 4 3 F...

Page 4: ...6 1 16 3 1 8 6 35 1 4 Shearing Mandrel Quantity 1 Set A Bead Roller Frame B Crank Handle Maybe mounted on the machine C Roller Tensioning Lever D 6 Sets of rolls 22mm Bore 1 4 6 35mm 3 8 9mm 1 2 12 7...

Page 5: ...is not limited to proper installation in a safe environment personnel training and authorization to use proper inspection and maintenance manual availability and comprehension of the application of th...

Page 6: ...d covers reduce accidental contact with moving parts or flying debris Make sure they are properly installed undamaged and working correctly FORCING MACHINERY Do not force the ma chine It will do the j...

Page 7: ...walkways to ensure no slip trip hazards are present q Be aware of other people in the area and ensure the area is clear before using equipment OPERATIONAL SAFETY CHECKS q Adjust the chosen dies slowl...

Page 8: ...o make sure that all parts shown on page 4 are included If any parts are missing or broken please contact the your distributor 3 11 12 Fig 3 Attaching The Roller Tension Handle To assemble the handle...

Page 9: ...ing then the following steps need to be taken 3 6 5 Fig 6 3 Using the hex key wrench supplied 27 loosen screws 16 that secure gear 5 and collar 6 to the driving shaft 3 Fig 6 4 Slide the driving shaft...

Page 10: ...g a Hex Key Wrench 27 loosen the Screws 16 that lock the Cutting Dies 10 01 10 02 onto the shafts See Figure 7 4 Remove the Cutting Dies 10 01 10 02 It may be necessary to sharpen or replace the Cutti...

Page 11: ...ired results Metalmaster advises to turn the handle slowly as you work A variety of metals and material gauge will produce a different result with the same dies and will require various degrees of eff...

Page 12: ...tighten as this may tear the metal workpiece jam the Roller Dies or deform the Frame Fig 11 Fig 10 Lock nut Crank the handle slowly as you move the metal making sure that the marked guideline is follo...

Page 13: ...ler is partly determined by the upper bearing blocks They need to move but also need to support the upper shaft firmly Adjustment of the Upper Bearing Blocks is critical to producing a quality result...

Page 14: ...time without notification HOW TO ORDER SPARE PARTS 1 Have your machines model number serial number date of manufacture on hand these can be found on the specification plate mounted on the machine 2 A...

Page 15: ...15 OPERATION MANUAL SPARE PARTS DIAGRAM 06 01 2020 Instructions Manual for SJ 24D S641 15...

Page 16: ...2 4 4 2 1 1 1 1 2 2 1 18 1 8 1 1 1 1 1 1 1 22 02 23 01 23 02 24 01 24 02 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 6mm Flange Die 3mm Flange Die 3mm Flange Die 2mm Flange Die 2mm Fla...

Page 17: ...re connecting 14 Use correct amperage extension cords Undersized extension cords overheat and lose power Replace extension cords if they become damaged 15 Keep machine well maintained Keep blades shar...

Page 18: ...e of the machine turn off all switches to avoid possible sudden start up once power is restored 11 Work area hazards Keep the area around the Swage Jenny clean from oil tools chips Pay attention to ot...

Page 19: ...late power to machine prior to any checks or maintenance being carried out ENTANGLEMENT CUTTING STABBING Ensure machine is bolted down A HIGH Make sure all guards are secured shut when machine is on E...

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