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BEAD ROLLER

OPERATION MANUAL

Edition No :MBR-001

Date of Issue :05/2019

Model.

SJ-24D

Product Code S641

06/01/2020

Instructions Manual for SJ-24D (S641)

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Summary of Contents for SJ-24D

Page 1: ...BEAD ROLLER OPERATION MANUAL Edition No MBR 001 Date of Issue 05 2019 Model SJ 24D Product Code S641 06 01 2020 Instructions Manual for SJ 24D S641 1...

Page 2: ...IAL NO DATE OF MANF Note This manual is only for your reference Owing to the continuous improvement of the Metalmaster machines changes may be made at any time without obligation or notice Please ensu...

Page 3: ...Additional Safety For Bead Rolling Machine 7 3 INSTALLATION 3 1 Unpacking 8 3 2 Assembly 8 3 3 Alignment 9 3 4 Changing Dies 10 4 OPERATION 4 1 Getting Started 12 4 2 Creating Straight Beads 12 4 3 F...

Page 4: ...6 1 16 3 1 8 6 35 1 4 Shearing Mandrel Quantity 1 Set A Bead Roller Frame B Crank Handle Maybe mounted on the machine C Roller Tensioning Lever D 6 Sets of rolls 22mm Bore 1 4 6 35mm 3 8 9mm 1 2 12 7...

Page 5: ...is not limited to proper installation in a safe environment personnel training and authorization to use proper inspection and maintenance manual availability and comprehension of the application of th...

Page 6: ...d covers reduce accidental contact with moving parts or flying debris Make sure they are properly installed undamaged and working correctly FORCING MACHINERY Do not force the ma chine It will do the j...

Page 7: ...walkways to ensure no slip trip hazards are present q Be aware of other people in the area and ensure the area is clear before using equipment OPERATIONAL SAFETY CHECKS q Adjust the chosen dies slowl...

Page 8: ...o make sure that all parts shown on page 4 are included If any parts are missing or broken please contact the your distributor 3 11 12 Fig 3 Attaching The Roller Tension Handle To assemble the handle...

Page 9: ...ing then the following steps need to be taken 3 6 5 Fig 6 3 Using the hex key wrench supplied 27 loosen screws 16 that secure gear 5 and collar 6 to the driving shaft 3 Fig 6 4 Slide the driving shaft...

Page 10: ...g a Hex Key Wrench 27 loosen the Screws 16 that lock the Cutting Dies 10 01 10 02 onto the shafts See Figure 7 4 Remove the Cutting Dies 10 01 10 02 It may be necessary to sharpen or replace the Cutti...

Page 11: ...ired results Metalmaster advises to turn the handle slowly as you work A variety of metals and material gauge will produce a different result with the same dies and will require various degrees of eff...

Page 12: ...tighten as this may tear the metal workpiece jam the Roller Dies or deform the Frame Fig 11 Fig 10 Lock nut Crank the handle slowly as you move the metal making sure that the marked guideline is follo...

Page 13: ...ler is partly determined by the upper bearing blocks They need to move but also need to support the upper shaft firmly Adjustment of the Upper Bearing Blocks is critical to producing a quality result...

Page 14: ...time without notification HOW TO ORDER SPARE PARTS 1 Have your machines model number serial number date of manufacture on hand these can be found on the specification plate mounted on the machine 2 A...

Page 15: ...15 OPERATION MANUAL SPARE PARTS DIAGRAM 06 01 2020 Instructions Manual for SJ 24D S641 15...

Page 16: ...2 4 4 2 1 1 1 1 2 2 1 18 1 8 1 1 1 1 1 1 1 22 02 23 01 23 02 24 01 24 02 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 6mm Flange Die 3mm Flange Die 3mm Flange Die 2mm Flange Die 2mm Fla...

Page 17: ...re connecting 14 Use correct amperage extension cords Undersized extension cords overheat and lose power Replace extension cords if they become damaged 15 Keep machine well maintained Keep blades shar...

Page 18: ...e of the machine turn off all switches to avoid possible sudden start up once power is restored 11 Work area hazards Keep the area around the Swage Jenny clean from oil tools chips Pay attention to ot...

Page 19: ...late power to machine prior to any checks or maintenance being carried out ENTANGLEMENT CUTTING STABBING Ensure machine is bolted down A HIGH Make sure all guards are secured shut when machine is on E...

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