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Metal-Fach SEMAX OPTI 16 Operating Instructions Manual Download Page 3

METAL-FACH 

Heating Technology 

 

 

1 

 

Contents 

Introduction ..................................................................................................................................................................................... 2

 

Symbols used in the manual ........................................................................................................................................................ 2

 

Introductory activities .................................................................................................................................................................... 3

 

General information ....................................................................................................................................................................... 4

 

Application........................................................................................................................................................................................ 5

 

Boiler equipment ............................................................................................................................................................................ 6

 

Basic elements of the boiler construction a.............................................................................................................................. 7

 

Boiler dimensions ......................................................................................................................................................................... 10

 

Boiler technical data a ................................................................................................................................................................. 12

 

Safety automation and regulation ............................................................................................................................................ 13

 

Fuel................................................................................................................................................................................................... 13

 

Requirements for the boiler room and boiler installation ................................................................................................... 14

 

Boiler assembly ............................................................................................................................................................................. 17

 

Connection of the boiler with the heating system ................................................................................................................ 19

 

Requirements for the expansion vessel .................................................................................................................................. 22

 

Connection of the boiler with the electrical installation....................................................................................................... 23

 

Connecting the boiler to the chimney ...................................................................................................................................... 23

 

Boiler start-up ................................................................................................................................................................................ 24

 

Remember when using the boiler ............................................................................................................................................. 26

 

Cleaning and maintenance of the boiler ................................................................................................................................. 27

 

Instructions for the disposal of the boiler after its service life has expired ..................................................................... 27

 

Spare parts list ............................................................................................................................................................................... 28

 

Device failure examples .............................................................................................................................................................. 29

 

Terms of warranty ........................................................................................................................................................................ 31

 

Confirmation of the performance of the inspection, warranty repair, service ............................................................... 34

 

EC / EU declaration of conformity ............................................................................................................................................. 37

 

Warranty Card ............................................................................................................................................................................... 39

 

The complaint ................................................................................................................................................................................ 41

 

Report on the first start-up of the boiler ................................................................................................................................. 43

 

Report on the first start-up of the boiler ................................................................................................................................. 45

 

 

 

 

Summary of Contents for SEMAX OPTI 16

Page 1: ...Technical and operating documentation SEMAX OPTI Original instructions edition 09 2022 English language...

Page 2: ......

Page 3: ...m 19 Requirements for the expansion vessel 22 Connection of the boiler with the electrical installation 23 Connecting the boiler to the chimney 23 Boiler start up 24 Remember when using the boiler 26...

Page 4: ...trict adherence to the instructions contained in the manual attached to the device will ensure optimal and reliable operation of the central heating boiler for many years The product is not intended f...

Page 5: ...on the left or right side of the boiler casing with your order carefully read the operating manual it contains information necessary for the correct use of the boiler In case of any problems please co...

Page 6: ...rding the device contained in this Operation and Maintenance Documentation Warranty Conditions and generally applicable legal regulations The boilers are delivered assembled They are set up and fixed...

Page 7: ...here The correct operation and achievement of the full capabilities of the boiler depends on the quality of the installation appropriate chimney draft and proper operation and maintenance of the boile...

Page 8: ...heating boiler pcs _ 1 Controller pcs _ 1 Exhaust fan pcs _ 1 Thermometer pcs _ 1 Boiler leveling feet pcs _ 1 Boiler cleaning tools poker brush scraper pcs _ 4 Documentation Unit of measure Quantity...

Page 9: ...he flap allows the exhaust gas to be discharged along a shorter path to the chimney The hatch must be closed when the boiler is in operation On the rear wall of the boiler there are Connection 10 with...

Page 10: ...nology 8 Boiler interior Ceramic duct 15 for combustion and post combustion of gases generated in the combustion zone on the boiler grate As a result they are wood gasifying boilers Smoke exhaust hatc...

Page 11: ...ndary air intake 10 Drainage stub 11 Supply connection 12 Return connection 13 Smoke exhaust hatch 14 Flue gas swirler 15 Ceramic channel 16 Primary air supply flap 17 Primary air supply rosette 18 Se...

Page 12: ...METAL FACH Heating Technology 10 Boiler dimensions User Installer Boiler SEMAX OPTI...

Page 13: ...1630 1630 D 730 776 796 796 E 1380 1650 1700 1700 F 470 626 646 646 G 3 4 3 4 3 4 3 4 H 1 1 1 1 I 1 1 1 1 J K 713 765 805 805 L 82 82 82 82 M N O 222 222 272 372 P 1070 1145 1165 1165 R 159 159 159 1...

Page 14: ...iciency 89 90 90 90 Fuel Firewood logs logs with a moisture content of Wc 12 20 Perimeter of clearings logs cm 30 40 Log length logs cm 26 Electrical connection 1A 230V 50Hz Electric power consumption...

Page 15: ...g system operation of additional pumps manual fan control 2 Thermal sensor The mechanical STB protection is located in the controller and protects the heating system against overheating Fuel User The...

Page 16: ...entilation supply and exhaust provided ventilation should take place through a non closed opening with a minimum cross section of 200 cm2 and located up to a maximum of 100 cm above the floor level ex...

Page 17: ...iler from its front and the area of windows should be at least 1 15 of the boiler room floor area half of the installed ones should be opened electric lighting and an electric socket with a voltage no...

Page 18: ...will enable efficient combustion of the fuel ATTENTION Avoid excess carbon dioxide build up in the room ATTENTION More detailed information on the requirements for the construction of a boiler room ca...

Page 19: ...irit level to align the boiler with the ground If the boiler is in a horizontal position the installation of the feet is not required 3 Screw the four feet into the designated holes 4 Use the spirit l...

Page 20: ...20 cm safe distance from flammable materials 40 cm for flammable materials with a degree of flammability of C3 40 cm if the degree of flammability is unknown The degree of flammability of building mas...

Page 21: ...ufacturer s recommendations in accordance with this manual ATTENTION It is recommended that the boiler be commissioned for the first time in accordance with the guidelines contained in the Operation a...

Page 22: ...0 Diagrams for connecting boilers to the heating system in accordance with the PN 91 B 02420 standard Designation Description RO Vent pipe RW Expansion pipe RS Signal pipe RP Overflow pipe RB Safety t...

Page 23: ...1 Diagrams for connecting boilers to the heating system in accordance with the PN 91 B 02420 standard Designation Description RO Vent pipe RW Expansion pipe RS Signal pipe RP Overflow pipe RB Safety t...

Page 24: ...the associated venting The diameter of the vent pipe and the overflow pipe must be at least mm boiler capacity kW The most important requirements for safety devices are as follows dish the expansion...

Page 25: ...TTENTION All pumps mixer relay igniter etc are not included in the equipment of the controller Connecting the boiler to the chimney Installer Smoke pipes Smoke pipes are designed to reliably discharge...

Page 26: ...ment lime mortar with external plaster or grouting Connectors should be as short as possible and placed with a rise to the chimney in order to avoid heat loss and additional resistance They cannot be...

Page 27: ...ise the flap 16 in the ash door 4 as much as possible or open the door Close the secondary air supply in the inlet 9 Light the kindling When the first batch of ignition is consumed add a little more f...

Page 28: ...during operation the boiler must not overheat in any way flammable objects must not be placed on the boiler and in its close vicinity when removing ash flammable materials must not be closer than 150...

Page 29: ...ing periodic boiler standstill preferably every 100 hours of boiler operation Thorough cleaning of the boiler should be performed once a month Instructions for the disposal of the boiler after its ser...

Page 30: ...METAL FACH Heating Technology 28 Spare parts list User Installer Spare parts Article Sensors Boiler temperature sensor DHW sensor Controller Tech regulator Fan Instrumentation Door handle...

Page 31: ...calling the service read the most frequently asked questions On line application www metalfachtg com pl zglos problem online Helpline 48 85 711 94 56 Instructional videos www youtube com c METALFACH...

Page 32: ...METAL FACH Heating Technology 30...

Page 33: ...r 2 The warranty for the device is provided by the manufacturer also known as the Guarantor Jacek Kucharewicz running a business under the name Metal Fach Jacek Kucharewicz 16 100 Sok ka ul Sikorskieg...

Page 34: ...mation of this fact in the warranty card and sending the commissioning report to the Guarantor The first start up of the boiler is a paid service and its cost is covered by the User 6 Performing annua...

Page 35: ...repair the device under the warranty immediately preferably within 7 days from the date of noticing the defect Notifications may be made directly at the Seller s or at the Guarantor s www metalfachtg...

Page 36: ...L FACH Heating Technology 34 Confirmation of the performance of the inspection warranty repair service L p Execution date Description of performed activities Contractor s signature and stamp 1 2 3 4 5...

Page 37: ...METAL FACH Heating Technology 35 L p Execution date Description of performed activities Contractor s signature and stamp 8 9 10 11 12 13 14...

Page 38: ...METAL FACH Heating Technology 36...

Page 39: ...500 kW 2 PN EN ISO 12100 2012 Safety of machinery Basic concepts general principles of design Part 1 Basic terminology methodology 3 PN EN 1708 1 2010 Welding Basic solutions for steel welded joints P...

Page 40: ...METAL FACH Heating Technology 38...

Page 41: ...in accordance with the Act of August 29 1997 on the protection of personal data uniform text Journal of Laws of 2014 item 1182 The User has the right to access their personal data to correct them to r...

Page 42: ...METAL FACH Heating Technology 40...

Page 43: ...ied call from the service team or failure to complete points 1 or 2 each commenced hour of work of a service technician PLN 70 net travel PLN 1 net km both ways 4 A legible signature of the declarant...

Page 44: ...014 item 1182 The User has the right to access their personal data to correct them to request the cessation of data processing and to object to the processing of data in cases specified by law All cor...

Page 45: ...cified in the Operation and Maintenance Manual in the chapter Connecting the boiler with the heating system are complied with The conditions specified in the Operation and Maintenance Manual in the ch...

Page 46: ...Contact number Signature Signature Personal data provided in this form are processed by Jacek Kucharewicz running a business under the name Metal Fach Jacek Kucharewicz 16 100 Sok ka ul Sikorskiego 66...

Page 47: ...pecified in the Operation and Maintenance Manual in the chapter Connecting the boiler with the heating system are complied with The conditions specified in the Operation and Maintenance Manual in the...

Page 48: ...Contact number Signature Signature Personal data provided in this form are processed by Jacek Kucharewicz running a business under the name Metal Fach Jacek Kucharewicz 16 100 Sok ka ul Sikorskiego 66...

Page 49: ...METAL FACH Heating Technology 47...

Page 50: ...METAL FACH Heating Technology 48...

Page 51: ......

Page 52: ...ACHTechnikaGrzewcza On line form https b2b metalfachtg com pl commission createFromShortcut shortcut_id 2 Producer METAL FACH Jacek Kucharewicz st Sikorskiego 66 16 100 Sok ka NIP 545 100 10 62 REGON...

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