Form 43343350
Oct 2013
-1-
TABLE OF CONTENTS
SECTION
DESCRIPTION
PAGE
1.0)
Safety ................................................................................................................................................... 2
2.0)
Installer Responsibility ...................................................................................................................... 2
3.0)
General Information........................................................................................................................... 2
4.0)
Minimum Clearances to Combustibles ........................................................................................... 4
5.0)
Specifications...................................................................................................................................... 5
6.0)
Packing List ......................................................................................................................................... 5
6.1)
Accessory Packages ........................................................................................................................ 11
7.0)
Typical Layouts – Straight and U Series ....................................................................................... 13
7.1)
Typical Assembly Layout – Straight Series Shown ..................................................................... 14
8.0)
Dimensions – Straight Series ......................................................................................................... 15
8.1)
Dimensions – U Series .................................................................................................................... 16
8.2)
Heater Assembly / Joining of Tube Sections ............................................................................... 17
9.0)
Typical Suspension Methods .......................................................................................................... 19
10.0)
Assembly of Tube Sections ............................................................................................................. 20
10.1)
Assembly of Extension Section ...................................................................................................... 21
10.2)
Inserting Turbulators ........................................................................................................................ 22
10.3)
Adding Body Reflectors ................................................................................................................... 23
11.0)
Adding Optional 90º Elbow - Straight Series Only ....................................................................... 24
11.1)
Adding Optional Corner Reflector - Straight Series Only ............................................................ 24
11.2)
Adding 180º U-Bend - U Series Only .............................................................................................. 25
11.3)
Adding Optional U-Bend Reflector - U Series Only....................................................................... 25
12.0)
Attaching Burner Screen – 200M BTU Models Only ................................................................... 26
12.1)
Attaching Burner Box Assembly..................................................................................................... 27
12.2)
Connecting the TISS System .......................................................................................................... 28
13.0)
Gas Connections and Regulations ................................................................................................. 31
14.0)
Instructions for Pressure Test Gauge Connection ....................................................................... 33
15.0)
Electrical Thermostat Connections ................................................................................................ 35
16.0)
Venting ............................................................................................................................................... 41
17.0)
Air for Combustion ........................................................................................................................... 45
17.1)
Direct Outside Air for Combustion ................................................................................................. 45
18.0)
Lighting and Shutdown Instructions .............................................................................................. 47
19.0)
Sequence of Operation .................................................................................................................... 47
20.0)
Control Component Location .......................................................................................................... 48
21.0)
Cleaning and Annual Maintenance ............................................................................................... 49
22.0)
Troubleshooting Guide..................................................................................................................... 50
23.0)
Replacing Parts ................................................................................................................................ 53
23.1)
Removal of Main Burner and Electrodes ...................................................................................... 53
23.2)
Removing Gas Valve and Manifold Assembly ............................................................................. 54
23.3)
Air Switch Pressure Check .............................................................................................................. 54
23.4)
Ignition System Checks ................................................................................................................... 55
24.0)
Installation Data ............................................................................................................................... 56
25.0)
Replacement Parts Guide ............................................................................................................... 57
26.0)
Warnings Card .................................................................................................................................. 61
This heater complies with ANSI Z83.20 (current standard) and CSA 2.34. Copies of the National Fuel Gas Code (ANSI
Z223.1-latest edition) are available from the CSA at 8501 East Pleasant Valley Road, Cleveland, Ohio 44131 or 55 Scarsdale
Road, Don Mills, Ontario M3B 2R3. All NFPA codes are available from the National Fire Protection Association, Batterymarch
Park, Quincy, Massachusetts 02269.
