Merlino RED-RL Series User Manual Download Page 5

5

INTRODUCTION - INSTALLATION

MERLINO elettronica s.a.s. di Meroni N.
Via Como, 33/A - 20851 Lissone - MB
E-mail: [email protected]
Web-site: www.merlinoelettronica.it

The safety device “RED-RL” is an intangible Barrier with a visible light laser emission that in
coupling to the machine control system supplies protection from accidents to the operator uses
in it of the same one. It is composed by a Transmitter (TX) and a Receiver (RX)

. The Control

Logic of the Receiver drives the two outputs to the active state ON when all the sensing elements
are illuminated from the red light laser emitted from the Transmitter, while the outputs are drived
to the inactive state OFF in the event in which the intrusion of any opaque element inside of the
survey area it prevents that just one of the sensing elements can be illuminated from the laser
light beam. The function of the device is therefore that to inhibit to the command elements of the
machine the consent to the operation in the moment in which there are not the safety conditions
to operate. Any improper use of the device must be thought thus prohibited cause the
consequent loss of any form of explicit and implicit warranty, like every responsibility from the
manufacturer for eventual damages and accidents that could be taken place.

In order that the laser guard “RED-RL” can work in the more appropriate way it is fundamental that
it is correctly installed, tested and used as it follows.

INSTALLATION

units

The "RED-RL" device has been designed and manufactured with the aim of eliminating or
reducing as far as possible all risks for the user.

However,

could result in

unforeseen conditions with some degree of danger which cannot be completely eliminated.
Installation, testing and maintenance of the "RED-RL” device must be performed exclusively by
qualified personnel following the instructions in this manual faithfully and meticulously.

Ensure the two units, Transmitter (TX) and Receiver (RX), are perfectly parallel, and fixed, using
the supplied means, at the working distance specified when ordering and reported on the rating
plate under the heading "Working Distance". Keep the Receiver out of direct sunlight. The
equipment is turned on by powering the transmitter TX and receiver RX according to the
information given on the rating plate. After about one second the device should be ready for
operation.

The meaning of the light indicators is described and illustrated in detail in paragraph 8

". After turning power to the two units on, and aligning them

correctly, make sure that the green

indicator on the Receiver is on. The red

indicator,

on the RX, lights on in the presence of an obstacle inside the protected area or if the units are not
perfectly aligned. To prolong the connections, use shielded cable to avoid any kind of
interference. If there are shiny reflectant surfaces near the light curtain, they should ideally be
coated with matt black paint to reduce the risk of undesirable reflections.
At the end of the installation, also verify correct operation of the devise using the test piece to
ensure it is intercepted at all points of the area to be protected. The minimum diameter of the test
piece unequivocally intercepted at all points of the protected area is known as the Maximum
Detection Capability (from CEI-EN 61496 standard) of the light curtain. For example, for the
“RED-RL” series this is greater or equal to14 mm.

improper use

"Light

indicators and setting controls - RX

From the frontal head of TX section a visible light laser beam has to come out and has

to illuminate the frontal head of RX section with references for the correct alignment in
correspondence of the four light incoming holes to the sensors (Pag.9 - Fig.9). Eventually
improve the alignment of the two sections in the event the laser beam did not have to perfectly
illuminate the zone of the references.

RUN

ALT

Pag. 5

DESIGN AND MANUFACTURE
OF ELECTRONIC EQUIPMENT

MERLINO elettronica s.a.s. di Meroni N.
Via Como, 33/A - 20851 Lissone - MB
E-mail: [email protected]
Web-site: www.merlinoelettronica.it

MISU-RED-RL-UK-1.0

Summary of Contents for RED-RL Series

Page 1: ...IC PROTECTIVE DEVICE AOPD AT LASER EMISSION PREFACE This manual provides the user and or installer with the information required for correct use of the RED RL device in the application for which it wa...

Page 2: ...15 PAG 16 TX RX 1 Preface 2 Contents 3 Warranty Attendance Supplied material 4 Legend Verifying the protected area 5 Introduction Installation 6 Chosen of the Device Precautions 7 Available functions...

Page 3: ...istance centres not authorised by the manufacturer The resulting costs and risks associated with transport packing and labour are the responsibility of the purchaser The replacement of the device and...

Page 4: ...covered by this manual mitter section of the RED RL light guard emitting LASER radiation with a wavelength of eceiver section of the RED RL light guard acting as a sensor and command and control devi...

Page 5: ...TX and Receiver RX are perfectly parallel and fixed using the supplied means at the working distance specified when ordering and reported on the rating plate under the heading Working Distance Keep th...

Page 6: ...sensor units are correctly fixed using special supports in electrically insulating material Connection of other equipment to the power source used to power the RED RL device is not recommended This co...

Page 7: ...o the inside EDM circuit Between this conductor and ground 0V of power supply has to be in series connected the normally open switches of the external output load devices thus from being able to test...

Page 8: ...power on RED4 RL model only D LEDs STATUS CASE BLINKING ON OFF BLK ALT RUN OFF MUTE E F G H OFF OFF ON BLK ALT RUN OFF MUTE OFF ON OFF BLK ALT RUN OFF MUTE OFF OFF ON BLK ALT RUN BLINKING MUTE BLINKI...

Page 9: ...hite Green Yellow Brown Marrone SW1 SW2 BLANKING R F EDM STR RSTR 5 Grigio 6 Rosa 7 Blu 8 Rosso Grey Pink Blue Red SW1 SW2 24V GND Connect Shield to GND Collegare lo Schermo a GND If the functions E D...

Page 10: ...point for vertically installed light curtains with a detection capability of no more than 40 mm are given below is the safe distance to be respected when installing the device is a constant establish...

Page 11: ...ON 5 METERS CABLE LENGHT M12 CONNECTOR TX 5 POLE RX 8 POLE HOUSING ANODIZED ALUMINIUM CROSS SECTION 53 x 103 mm AVAILABLE FUNCTIONS E D M XTERNAL EVICE ONITOR START RESTART INTERLOCK BLANKING PROTECTE...

Page 12: ...SW2 MUTE2 SW2 24V GND GND RED2 RL 1 2 3 5 4 Male plug Female socket Female socket Male plug If the function TEST is not used short circuit the conductors 4 5 and connect them to the 0V of power supply...

Page 13: ...to reach the safety caegory declared 7 8 BLUE RED SHIELD ELECTRICAL CONNECTIONS RX 12 1 MUTING MERLINO elettronica s a s di Meroni N Via Como 33 A 20851 Lissone MB E mail merlinoelettronica tiscali it...

Page 14: ...merlinoelettronica tiscali it Web site www merlinoelettronica it 167 56 56 53 53 30 51 30 50 66 30 20 167 51 50 66 20 50 4 x M5 45 4 x M5 45 50 Pag 14 DESIGN AND MANUFACTURE OF ELECTRONIC EQUIPMENT M...

Page 15: ...at with the machine stationary and power to the laser guard on no obstacle in the protected area the green indicator is lit with the machine stationary and power to the on in the presence of an obsta...

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