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EDR4 1169 G  10/03

8

Maximum height

marking on header

Header bracket mounting

Header

Mark highest point

onto header

Header bracket

Max door

travel height

Door

opening

centre line

Two lag screws

header above the door and mark the door itself
at the top edges.

STEP 4:

Check the installation height of the opener.
Slowly open the door and observe the point at
which the top edge of the door is closest to the
ceiling. Measure the height of the top edge of
the door from the floor of the garage at this point.
You may have to clamp the door in position or
use blocks to hold it.

STEP 5:

Close the door again and mark this maximum
door height onto the header above the top edge
of the door. (On tilt doors with tracks, this maxi-
mum height might be as low as the top edge of
the closed door.) If a sectional door torsion bar
or spring is in the way, mark the next clear space on the wall above. Extend the
door centre line up to intersect with the new height line.

Additional setup for trackless tilt doors (jamb fittings) only

Mark a horizontal line 300 mm above this maximum door height line. If there is insufficient
space above to allow the line to be 300 mm above the maximum height, then draw the line
80 mm below the ceiling. Extend the door centre line up to intersect with the new height line.

STEP  6:

Fit the header bracket to the header above the top of the door. The header bracket
must be attached to a rigid part of the garage such as a beam, with the bottom
edge of the bracket no lower than the height line that has just been marked. The
centre line of the door must align with the centre line of the header bracket. Two
lag screws are sufficient to hold the bracket to the header. Pre drill the screw
holes with a 

1

/

4

 inch bit.

STEP  7:

Place the opener assembly in the centre of the garage floor, resting on its styrofoam
or cardboard packing to protect the power head from scratching by the garage
floor.

STEP 8:

Lift the return pulley assembly up to the header bracket and attach by pushing the
clevis pin through both the header
bracket and the return pulley assem-
bly. Fit the clevis pin clip to secure the
clevis pin.

STEP 9:

Lift the power head end of the opener
to the ceiling. Add temporary support
so that the pole is level to the garage
floor. Temporary support can be by a
rope from a joist or by resting the unit
on top of a stepladder. Open the door.

STEP 10: Line up the centre of the pole with the

marked centre line of the door.

Summary of Contents for Powerlift

Page 1: ...com Professional installation While this unit is suitable for do it yourself installation using a qualified Authorised Installer has the additional benefit of an on site warranty and ensures a qualit...

Page 2: ...ese instructions WARNING Do not allow children to play with door controls Keep remote controls away from children The appliance is not intended for use by young children or infirm persons without supe...

Page 3: ...oor Excessive force may damage the garage door Before installing the drive remove all unnecessary ropes or chains and disable any equip ment such as locks that is not needed for powered operation Befo...

Page 4: ...r mechanism bind ing The door must not jam in the tracks A properly balanced tilt door will stop of its own accord at about the two thirds closed posi tion Springs may need adjustment accordingly A pr...

Page 5: ...on trol transmitter with clip andbattery in cluded wall box pack hardware pack chain pack trolley header bracket door bracket door arm L arm return pulley as sembly light cover red release rope with m...

Page 6: ...king or a sheet of cardboard for this Twist the pole until the return pulley is aligned onto the same plane as the power head drive sprocket STEP 4 Remove the sprocket cover from the power head Removi...

Page 7: ...uster until the chain hangs no lower than the bottom of the pole Tighten the locknuts on the adjuster Replace the sprocket cover STEP 7 Attach the mounting strapping to the power head Use the light an...

Page 8: ...to allow the line to be 300 mm above the maximum height then draw the line 80 mm below the ceiling Extend the door centre line up to intersect with the new height line STEP 6 Fit the header bracket t...

Page 9: ...ate the joists fill the holes and repaint STEP 12 Before attaching the straps to the joists set the level of the opener Check that the door does not hit the pole when manually open ing and closing All...

Page 10: ...tical then the opener can not sense an obstruction The door arm must remain at less than a right angle to the pole Disengage the trolley by pulling the red release cord straight down Slide the trol le...

Page 11: ...pe through the hole in the trolley release lever Ensure the release cord is threaded through the manual release warning card Setting the door travel limits limits NOTE Repeated operation of the opener...

Page 12: ...ked open force and close force Note The opener can be set to either determine its own safe operating force level or it can Opener position and open door position for trackless tilt door exit delay Lig...

Page 13: ...the 20th wireless control is over written in the opener s memory All wireless controls can be deleted from the opener s memory There is a learn button on the underside of the opener inside the lamp co...

Page 14: ...e accessory terminals marked beam sensor on the rear of the opener There is no need to connect the cables with any particular polarity Switch the power to the opener back on Aim the sensors at each ot...

Page 15: ...ol transmitter which requires periodic replacement A fresh bat tery will give better performance than an old battery Trouble shooting There are no user serviceable parts inside the opener The power co...

Page 16: ...lose it when leaving Door may have sensed an obstruction and automatically reversed to the open position SO LUTION Make sure you watch the door close fully before driving away Do not rely on auto clos...

Page 17: ...stimates above are based on typical residential applica tions Stand by power consumption 3 W maximum Operating power consumption 900 W maximum Lamp on time 4 minutes and 15 seconds after the last oper...

Page 18: ...and replacement parts are warranted for the remaining portion of the original warranty period Limited warranty on motor After 24 months and through to 60 months Merlin will furnish a replacement moto...

Page 19: ...rectly or indirectly from any defect in the goods supplied is limited to the replacement or repair of such goods or to damages not exceeding the invoice value of such goods at the option of Merlin Gar...

Page 20: ...before removal of the unit A Merlin technician will diagnose the problem and promptly supply you with the parts for do it yourself repairs or provide you with shipping instructions for a factory repa...

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