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EDR4 1169 G  10/03

9

Attaching the return pulley assembly

to the header bracket

Centre line of pole to line up with

centre line of open door

Clevis pin & clip

Door closed

Protective cardboard

Move until

pole lines up

with door

centre mark

STEP 11: Locate a ceiling joist in the area

where the straps will attach to the
ceiling. If you have a finished plas-
ter or wallboard ceiling, you may
have difficulty locating the joists. Try
either of these methods:

• Look for indications of the nails
that hold plasterboard to joists. You
may be able to locate nail positions
by imperfections in the joint com-
pound or by using a magnetic stud
detector.

• Drill pilot holes every inch until you
find a joist. Joists may run
lengthwise or across the ga-
rage, so search in both direc-
tions. To fix the ceiling after you
locate the joists, fill the holes
and repaint.

STEP 12: Before attaching the straps to

the joists, set the level of the
opener. Check that the door
does not hit the pole when manually open-
ing and closing. Allow a minimum of 25 mm
clearance between the top edge of the door
and the bottom of the pole.

STEP 13: Fasten the straps solidly to the joists. You can

fasten straps directly to joists with lag screws or
use the piece of angle iron to bridge between joists.
Fasten the straps to the angle iron with 1/4 inch
machine screws and lock nuts from the hardware pack.

STEP  14: When the power head is securely mounted, remove any

wood scraps or tools you
have left on the open
door. Close the door
manually.

STEP 15: Attach the door

bracket to the
d o o r.   Fo r   a
wood door you
will need the
door bracket, drill, 

1

/

4

 inch drill bit,

two 

1

/

4

 x 2 inch carriage bolts,

Mounting

strap

methods

100mm

Door Bracket mounting

Top of door

Door
bracket

Centre line
of door

Top of door

Top of
door

150mm

Either

Door
bracket

Angle iron

Summary of Contents for Powerlift

Page 1: ...com Professional installation While this unit is suitable for do it yourself installation using a qualified Authorised Installer has the additional benefit of an on site warranty and ensures a qualit...

Page 2: ...ese instructions WARNING Do not allow children to play with door controls Keep remote controls away from children The appliance is not intended for use by young children or infirm persons without supe...

Page 3: ...oor Excessive force may damage the garage door Before installing the drive remove all unnecessary ropes or chains and disable any equip ment such as locks that is not needed for powered operation Befo...

Page 4: ...r mechanism bind ing The door must not jam in the tracks A properly balanced tilt door will stop of its own accord at about the two thirds closed posi tion Springs may need adjustment accordingly A pr...

Page 5: ...on trol transmitter with clip andbattery in cluded wall box pack hardware pack chain pack trolley header bracket door bracket door arm L arm return pulley as sembly light cover red release rope with m...

Page 6: ...king or a sheet of cardboard for this Twist the pole until the return pulley is aligned onto the same plane as the power head drive sprocket STEP 4 Remove the sprocket cover from the power head Removi...

Page 7: ...uster until the chain hangs no lower than the bottom of the pole Tighten the locknuts on the adjuster Replace the sprocket cover STEP 7 Attach the mounting strapping to the power head Use the light an...

Page 8: ...to allow the line to be 300 mm above the maximum height then draw the line 80 mm below the ceiling Extend the door centre line up to intersect with the new height line STEP 6 Fit the header bracket t...

Page 9: ...ate the joists fill the holes and repaint STEP 12 Before attaching the straps to the joists set the level of the opener Check that the door does not hit the pole when manually open ing and closing All...

Page 10: ...tical then the opener can not sense an obstruction The door arm must remain at less than a right angle to the pole Disengage the trolley by pulling the red release cord straight down Slide the trol le...

Page 11: ...pe through the hole in the trolley release lever Ensure the release cord is threaded through the manual release warning card Setting the door travel limits limits NOTE Repeated operation of the opener...

Page 12: ...ked open force and close force Note The opener can be set to either determine its own safe operating force level or it can Opener position and open door position for trackless tilt door exit delay Lig...

Page 13: ...the 20th wireless control is over written in the opener s memory All wireless controls can be deleted from the opener s memory There is a learn button on the underside of the opener inside the lamp co...

Page 14: ...e accessory terminals marked beam sensor on the rear of the opener There is no need to connect the cables with any particular polarity Switch the power to the opener back on Aim the sensors at each ot...

Page 15: ...ol transmitter which requires periodic replacement A fresh bat tery will give better performance than an old battery Trouble shooting There are no user serviceable parts inside the opener The power co...

Page 16: ...lose it when leaving Door may have sensed an obstruction and automatically reversed to the open position SO LUTION Make sure you watch the door close fully before driving away Do not rely on auto clos...

Page 17: ...stimates above are based on typical residential applica tions Stand by power consumption 3 W maximum Operating power consumption 900 W maximum Lamp on time 4 minutes and 15 seconds after the last oper...

Page 18: ...and replacement parts are warranted for the remaining portion of the original warranty period Limited warranty on motor After 24 months and through to 60 months Merlin will furnish a replacement moto...

Page 19: ...rectly or indirectly from any defect in the goods supplied is limited to the replacement or repair of such goods or to damages not exceeding the invoice value of such goods at the option of Merlin Gar...

Page 20: ...before removal of the unit A Merlin technician will diagnose the problem and promptly supply you with the parts for do it yourself repairs or provide you with shipping instructions for a factory repa...

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