Somati system OGS User & Installation Manual Download Page 1

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Somati system s.r.o.

, Jihlavská 510/2c, 664

41 Troubsko

IČ: 29260159, DIČ: CZ29260159

tel: +420 547 427 011, www.somati-system.cz

3/2019

Installation manual

OGS

Summary of Contents for OGS

Page 1: ...Somati system s r o Jihlavská 510 2c 664 41 Troubsko IČ 29260159 DIČ CZ29260159 tel 420 547 427 011 www somati system cz 3 2019 Installation manual OGS ...

Page 2: ...2 5 INSTALLATION OF GUIDES 13 6 INSTALLATION OF BRACKETS 14 6 1 OGS STANDARD AND HIGH LIFT 14 6 2 OGS VERTICAL 14 6 3 OGS LOW LIFT 15 7 INSTALLATIOn OF ROLLER 19 7 1 OGS STANDARD VERTICAL AND HIGH LIFT 19 7 2 OGS LOW LIFT 21 8 INSTALLATION OF CURVED TRACK 22 9 HORIZONTAL STIFFENERS 24 10 HORIZONTAL LATHING 25 11 INSTALLATION OF SECTIONS 26 12 INSTALLATION OF MOTOR 30 13 ASSEMBLY OF CARRYING ROPES ...

Page 3: ... you can damage the gate surface These gates open and close vertically For this reason make sure that during the operation of the gate there are no persons in the area of the gate movement especially children and no objects blocking movement of the gate Use gate system only if it is in perfect technical condition Malfunction of the gate system can lead to life threatening injuries Make sure that d...

Page 4: ...VERY Before starting the installation remove the technical drawing and pacing list from the pack aging and make sure that the delivery corresponds to the packing list SET OF MOTOR 1 1 motor bracket 1 2 motor SI FS MDF 1 3 winding roller bracket 2 pcs not applicable for low lintel 1 4 winding roller including drums 1 5 flanged bearing UCFL ...

Page 5: ...Č 29260159 DIČ CZ29260159 tel 420 547 427 011 www somati system cz 3 1 6 steel wire rope with pressed eyelet 1 7 fasteners GUIDES 2 1 side guide with vertical rail 1 pair 2 2 curved rail 1 pair not used for vertical OGS 2 3 strut not used for vertical OGS ...

Page 6: ...cement number according to the length of horizontal guidance not applica ble for vertical OGS a for gate of width 4 m b for gate of width 4 m 2 5 wind bracing not applicable for vertical OGS 2 6 fasteners HORIZONTAL LATHING 3 1 horizontal lathing 3 2 fasteners GATE SECTION 4 1 section without passage door 4 2 section with passage door ...

Page 7: ... IČ 29260159 DIČ CZ29260159 tel 420 547 427 011 www somati system cz 5 4 3 side edges number of edges 2x number of sections 4 4 upper edge profile 4 5 bottom profile only for gates with passage door 4 6 upper hinge with pulley 4 7 side hinge with pulley ...

Page 8: ...1 www somati system cz 6 4 8 centre hinge 4 9 safety brake with pulley 4 10 fasteners CONTROL 6 1 control box installation manual FSTRONIC 24 FSTRONIC DES FI TS 970 6 2 cable of motor ACCESSORIES FOR GATES WITH LOW LINTEL 7 1 shaft with pulleys a for gates of width 3 m b for gates of width 3 m 2 pcs ...

Page 9: ...9 DIČ CZ29260159 tel 420 547 427 011 www somati system cz 7 7 2 winding roller bracket ceiling part 2 pcs 7 3 winding roller bracket side part 2 pcs 7 4 motor bracket fixing 7 5 inserting bracket J profile 7 6 flanged bearing UCFL only for gates of width 3 m 2 pcs ...

Page 10: ... 664 41 Troubsko IČ 29260159 DIČ CZ29260159 tel 420 547 427 011 www somati system cz 8 7 7 reduction for the shaft mounting only for gates of width 3 m 2 pcs 7 8 additional part of J profile only for gates of width 3 m 2 pcs 7 9 fasteners ...

Page 11: ...2x110 e g Hilti HSA wall plug e g Fisher SX 8x65 mm buttonhead screw 6x80 mm wall plug e g Fisher SX 8x65 mm countersunk screw 6x80 mm steel structure screw M12x min 30 TEX 6 3x45 mm with hexagon head TEX 5 5x45 mm with countersunk head ceramic wall Porotherm anchoring with threaded rod M12 through wall spreading plates wall plug e g Fisher SX 8x65 mm countersunk screw 6x80 mm wall plug e g Fisher...

Page 12: ...ystem s r o Jihlavská 510 2c 664 41 Troubsko IČ 29260159 DIČ CZ29260159 tel 420 547 427 011 www somati system cz 10 3 TYPES OF OGS W opening width H opening height N lintel standard N 900 mm vertical N H 500 mm ...

Page 13: ...ubsko IČ 29260159 DIČ CZ29260159 tel 420 547 427 011 www somati system cz 11 high lift lintel 900mm N H 500 mm low lift lintel N 750 mm All variants can be designed with passage door or without passage door Passage door must always open to the wall ...

Page 14: ...EADINESS ACCORDING TO THE DRAWING W opening width H opening height N lintel P floor level Picture 1 See dimensions in the enclosed drawings Mark centre of the opening Make a level line on the wall horizontal line at height 1m above clear floor level If any of the dimensions are bigger than in the documentation it is not possible to install the gate ...

Page 15: ...istance of guide anchoring from the edge of opening Picture 2 A guide B vertical lathing C rail mounted on the guide D Palusol glued on the guide after the installation e g with glue Colgel Mamut Glue Picture 3 1 Mark on the guides distance 1m from the bottom edge 2 Mount left and right guide on the wall at a distance from the edge of the opening indicated in the installa tion drawing Vertical pit...

Page 16: ...racket pitch is shown in the en closed installation drawing Standard bracket distance 1 3 from the inner edge of the track is 25 mm The bracket is mounted just above the guide 2 1 standardly V 530 mm high lift lintel V N 370 mm 6 2 OGS VERTICAL N H 500 mm Picture 5 The bracket pitch is shown in the en closed installation drawing Standard bracket distance 1 3 from the edge of the track is 25 mm The...

Page 17: ...r transfer pulley is placed at the top of the guides The inserting bracket is anchored to the wall through the holes in the guide Insert shaft with pair of pulleys 7 1a into the cut out of the bracket The setting screws on the pulley can be loosened and the pulley moved so that the bearing 7 6 can be mounted using two screws with nut and spring washer Fix the pulleys in the correct position in the...

Page 18: ... Picture 9 On inserting bracket 7 5 is mounted addi tional part 7 8 and reduction for shaft fix ing 7 7 by using screws M12x30 Place the shaft through the reduction hole put on it a short spacer tube pulley with bear ing 7 1b long spacer tube and on the outside of the additional part 7 8 secure the shaft with a safety ring Picture 11 Picture 10 ...

Page 19: ...kets 7 2 Distance X from the wall is shown in the installation drawing for the particular gate The inner edge of the bracket is standardly in plane with the edge of the open ing the pitch of the brackets is standardly equal to the width of the opening W Verify alignment of diagonals Y see pic 12 After anchoring of the brackets 7 2 mount side profiles 7 3 see pic 13 14 on them using screws and nuts...

Page 20: ...Somati system s r o Jihlavská 510 2c 664 41 Troubsko IČ 29260159 DIČ CZ29260159 tel 420 547 427 011 www somati system cz 18 Picture 13 Picture 14 ...

Page 21: ...9260159 DIČ CZ29260159 tel 420 547 427 011 www somati system cz 19 7 INSTALLATION OF ROLLER Picture 15 Roller with mounted drums 1 winding drum left L 2 winding drum right R A roller edge drum edge 7 1 OGS STANDARD VERTICAL AND HIGH LIFT Picture 16 Picture 17 ...

Page 22: ...anged bearing 1 5 lie on the outside of the brackets Mount bearings to the brackets using button head and hexagon screws with nut and washer Fix safety plate on the brackets using two screws M12x40 with nut and washer A grooves for mounting the bearing UCFL 208 and UCFL 210 B grooves for mounting the bearing UCFL 212 Screws are placed in the groove through the inserts Picture 18 ...

Page 23: ...7 2 OGS LOW LIFT Place roller set 1 4 into the brackets 7 3 so that the flanged bearings 1 5 lie on the outside of the brackets Mount bearings to the brackets using button head and hexagon screws with nut and washer Fix safety plate on the brackets using two screws M12x40 with nut and washer Picture 19 Picture 20 Picture 21 ...

Page 24: ...es are delivered in length 2 5 m must be shorten to the required size First anchor squares into the ceiling in direction perpendicular to the track pic 22a The pitch is shown in the installation drawing Position the squares so that the centre of the groove is approximately 212 mm in standard cases Into the groove insert screw M8x30 on which fit vertical square Picture 23 Track with rail 2 2 anchor...

Page 25: ...he track so that it is plan view perpendicular to the wall Fix each vertical track with a side stiffener made of perforated square 2 5 anchored to the ceiling in the same way as the vertical props Once more check the correct inclination and the perpendicularity to the wall and tighten the installation material At the ends of the tracks 2 2 install the spacer 2 3 pic 24 2x 2 screws M8x25 with nut a...

Page 26: ... W 4 m On tracks 2 2 install stiffeners 2 4 in place of reinforcing U profiles For gates of open ing width up to 4 m are used reinforcing C profiles anchored on each side with a self drilling screw TEX 6 3x22 mm with washer 6 mm see pic 25 For wider gates are used V profiles anchored on each side with 2 pcs of self drilling screws TEX 6 3 x 22 mm with washer 6 mm see pic 26 Picture 25 Picture 26 P...

Page 27: ...o the wall The lathing must be positioned so that the bend of the top edge profile fits into it when the gate is closed and at the same time is not higher than the vertical lathing Picture 29 1 Place the horizontal lathing 3 1 be tween the side guides 2 1 to the height according to the installation drawing The height can be adjusted if necessary 2 Anchor the lathing to the wall through the prepare...

Page 28: ...loor is not perfectly horizontal un derlay the first section for example with the blanks of construction boards Picture 32 Install the left and right safety brake 4 9 into the pre drilled holes 4 mm at the lower corners of the first section Before in stallation temporarily secure the two safety brakes in open position by inserting the screw into the hole on the side see in structions supplied with...

Page 29: ...osition of the guide pulleys so that they are in contact with the rail Supplied 12 mm washers are used to secure the pulley in the correct horizontal position and can be placed between the holder and pulley if necessary The pulley holder is mounted as needed with the screw in front in case of first sec tions or with screw back in case of higher placed sections when pulley needs to be moved further...

Page 30: ...pper corners of the last section with the top edge 4 4 Adjust the pulley as you did on the previous sections Picture 39 In case of gate with passage door continue with installation of the door leaf It always opens towards the building opening On the gap between the first and second section project the horizontal line and align the first section of the passage door ac cording to that The gap betwee...

Page 31: ...ccord ing to the included instruc tions Install the door closer body on the door frame Použijte 2x 3 podložky 6 mm kvůli profilaci zárubně After the installation cut the lower screws going through the pro tective cover strip Picture 42 Mount the sliding bar with hanger on the gate leaf by us ing two screws M5x70 and cover it Picture 40 Picture 41 ...

Page 32: ...oller bracket 1 3 using two screws 6HR M12x30 with large washer and nut In sert spring into the shaft groove Place mo tor on the shaft and fix to the bracket 1 1 by two screws M12x20 with fan washer and nut Install the motor bracket 7 4 to the wind ing roller bracket 7 3 using two screws 6HR M12x30 with large washer and nut In sert spring into the shaft groove Place mo tor on the shaft and fix to ...

Page 33: ... underside of the safety brakes 4 9 Place rope eyelet pressed on the steel wire 1 6 between the washers and secure with the nut pic 45 Wind the rope onto the drum so that there are at least two full turns see pic 47 when the gate is in closed position Pass the rope end as shown in picture 48 below all three clamping plates on the outer edge of the drum Align the two ropes so that they are equally ...

Page 34: ...ull open and close cycles to check smooth running of the gate Make record about the installation into the handover documentation 14 2 Warranty information According to the regulation No 305 2011 of the European parliament and of the council Article 13 for warranty information please contact local importer in your country Local warranty conditions can be updated according to the local law regulatio...

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