Page ii
90-8M0114081
eng
DECEMBER 2015
Power Steering and Power Trim Fluids........................... 32
Approved Power Steering Fluids.................................32
Approved Power Trim Fluids....................................... 32
Approved Paints..................................................................... 32
Section 4 - Maintenance
Owner and Operator Responsibilities..................................... 34
Dealer Responsibilities........................................................... 34
Maintenance........................................................................... 34
Replacement Parts Warning................................................... 35
Inspection............................................................................... 35
Routine Maintenance.............................................................. 35
Start of Season................................................................. 35
Each Day Start.................................................................. 35
Each Day End................................................................... 35
Weekly.............................................................................. 35
End of Season.................................................................. 35
Scheduled Maintenance......................................................... 36
Once a Year or Every 200 Operating Hours (Whichever
Occurs First)..................................................................... 36
Maintenance Notice.......................................................... 36
Every 5 Years or 500 Hours (Whichever Occurs First)..... 36
Every 5 Years or 1,000 Operating Hours (Whichever
Occurs First)..................................................................... 36
Every 5 Years or 2,000 Operating Hours (Whichever
Occurs First)..................................................................... 36
Engine Oil............................................................................... 36
Checking........................................................................... 37
Filling................................................................................ 37
Draining Using the Easy Drain System, if Equipped......... 37
Changing Oil and Filter..................................................... 38
Sterndrive Gear Lube............................................................. 39
Checking........................................................................... 39
Filling................................................................................ 39
Changing.......................................................................... 40
Power Trim Fluid.................................................................... 43
Checking........................................................................... 43
Filling................................................................................ 44
Changing.......................................................................... 45
Power Steering Fluid.............................................................. 45
Checking........................................................................... 45
Filling................................................................................ 45
Changing.......................................................................... 46
Engine Coolant....................................................................... 46
Checking the Coolant Level.............................................. 47
Adding Coolant................................................................. 47
Air Filter.................................................................................. 47
Removal............................................................................ 47
Inspection and Cleaning................................................... 47
Installation......................................................................... 48
Fuel Filter................................................................................ 48
Draining Water from the Filter........................................... 48
Replacing the Filter........................................................... 48
Purging the Fuel System........................................................ 49
Fuel System............................................................................ 49
Priming.............................................................................. 49
Fuel Tank Cleaning and Flushing..................................... 49
Seawater System................................................................... 49
Seawater Pump Impeller Inspection................................ 49
Sterndrive Water Inlets Check......................................... 50
Flushing and Draining the Seawater System.................. 51
Checking the Seawater Pickups...................................... 52
Cleaning the Seawater Strainer, if Equipped.................. 52
Corrosion Protection............................................................... 53
General Information......................................................... 53
Sacrificial Anode.............................................................. 53
Antifouling Paint.............................................................. 54
Lubrication.............................................................................. 54
Steering System.............................................................. 54
Throttle Cable.................................................................. 55
Shift Cable....................................................................... 55
Transom Assembly.......................................................... 55
Propeller Shaft................................................................. 55
Engine Coupler................................................................ 56
Driveshaft Extension Models........................................... 57
Maintaining Torques............................................................... 57
Gimbal Ring U‑bolt Nuts.................................................. 57
Engine Mounts................................................................ 58
Propellers............................................................................... 58
Bravo Sterndrive Propeller Removal............................... 58
Bravo One Models...................................................... 58
Bravo Two Models...................................................... 59
Bravo Three Models.................................................... 60
Bravo Sterndrive Propeller Installation............................ 61
Bravo One Models...................................................... 61
Bravo Three................................................................ 62
Drive Belts.............................................................................. 63
Drive Belt......................................................................... 63
Drive Belt Failure Identification........................................ 63
Battery.................................................................................... 64
Battery Precautions for Multiple Engines................................ 65
Alternators........................................................................ 65
Engine Control Unit (ECU)................................................ 65
Batteries............................................................................ 65
Battery Switches............................................................... 65
Battery Isolators................................................................ 65
Generators........................................................................ 65
Section 5 - Storage
Cold Weather (Freezing Temperature), Seasonal Storage, and
Extended Storage................................................................... 68
Preparing Your Power Package for Seasonal or Extended
Storage............................................................................ 68
Seasonal Storage Instructions........................................ 68
Extended Storage Instructions........................................ 69
Battery Storage............................................................... 70
Recommissioning the Power Package................................... 70
Summary of Contents for TDI 4.2L
Page 6: ...Page iv 90 8M0114081 eng DECEMBER 2015...
Page 34: ...Section 2 On The Water Notes Page 28 90 8M0114081 eng DECEMBER 2015...
Page 72: ...Section 4 Maintenance Notes Page 66 90 8M0114081 eng DECEMBER 2015...
Page 82: ...Section 6 Troubleshooting Notes Page 76 90 8M0114081 eng DECEMBER 2015...
