mercor mcr OMEGA pro Technical Manual Download Page 15

mcr OMEGA pro

 

Power and Control Panel  

 

„MERCOR” S.A. – 

The company reserves the right to modify and amend this document without notice. 

15/28 

 

3.7.3.

 

SOFTSTARTERS 

Softstarters enable surge-free and smooth starting and stopping of high-power fan motors. The mcr 

OMEGA pro Power and Control Panel features HFR-1000 series soft starters which permit voltage ramp 
starting, current ramp starting, and surge starting. They also provide an all-round protection of the motors 
during starting and stopping. The available soft starter power range is from 15 kW to 315 kW. Soft starters 
are  operated  with  an  external  bypass  contactor.  The  starting  current  via  a  soft  starter  is  limited  to  a 
maximu

m of 4× In. If a soft starter has a fault, it is indicated on its front panel display and by the FAULT 

LED  on  the  Power  and Control  Panel front  door.  See the OEM  manuals  of the  soft  starter for  detailed 
information about the displayed messages. 

(*) The conductor shall be sized per the motor power rating; the number of live conductors is provided for electric drivers without service breaker 
monitoring. 

3.7.4.

 

INVERTERS (FREQUENCY CONVERTERS) 

Frequency converters, or inverters, help control the operation of electric motors whenever speed or 

torque must be controlled. The inverters used in the mcr OMEGA pro Power and Control Panels control 
the air fan output. Depending on the application, the air fans can be controlled in steps with dry contact 
outputs  of  external  systems,  as  used  for  ventilating  garage  rooms,  or  variable-controlled  by  0

–10  V  or  

4

–20  mA  analogue  control  outputs  of  various  transducers  (used  e.g.  for  pressure  or  temperature 

monitoring). An inverter in a fan starting system greatly reduces the starting c

urrent (to ca. 2× In) and the 

installation costs. In an installation with high-power fans, wiring based on 4-wire cables instead of 7-wire 
cables  will  greatly  reduce  the  smoke  venting  system  costs. The  Fire  Mode  input  enables  powering fire 
protection fans with the inverter. When in the Fire Mode, the inverter stops responding to all external inputs, 
faults  or  overload  signals,  which  helps  effectively  vent  smoke  without  bypassing  the  inverter  with  a 
contactor. Scalar or vector control inverters are available. The mcr OMEGA pro Power and Control Panels 
may optionally feature a PTC or TK input for thermal protection of the controlled drive units. The compatible 
power rating range for the frequency converters is extremely wide: from 0.25 kW to 630 kW at 3×400 VAC 
and from 0.25 kW to 2.2 kW at 1×230 VAC (for 3×230 VAC motors).  

(*) The conductor shall be sized per the motor power rating; the number of live conductors is provided for electric drivers without service breaker 
monitoring. 

Starting 

Motor wiring diagram 

Live conductors 

Motor Winding terminals 

Softstarter 

 

4x (*)mm

2

 

The motor winding 

terminals are connected 

according to the supply 

voltage rating and the 

motor name plate. 

Starting 

Motor wiring diagram 

Live conductors 

Motor winding terminals 

Inverter 

 

4x (*)mm

2

  

Shielded power cables are 

recommended for motors 

powered via inverters.

 

The motor winding 

terminals are connected 

according to the supply 

voltage rating and the 

motor name plate. 

Fan 

        Fan 

Summary of Contents for mcr OMEGA pro

Page 1: ...ąca ul Grzegorza z Sanoka 2 80 408 Gdańsk tel 58 341 42 45 tel fax 58 341 39 85 TECHNICAL MANUAL Power and Control Panel mcr OMEGA pro mcr OMEGA pro mcr OMEGA proF Power Supply Unit mcr OMEGA pro revision 06 03 20 3 FIRE VENTILATION SYSTEMS _ ...

Page 2: ...AN STARTING CONTACTOR SYSTEMS 14 3 7 3 SOFTSTARTERS 15 3 7 4 INVERTERS FREQUENCY CONVERTERS 15 3 8 KLI LINE CONTINUITY MONITORING MODULE 16 3 9 MCR 0204 FIRE DETECTION MODULE 16 3 10 GAS EXTINGUISHING MODULE FFES 16 4 TECHNICAL SPECIFICATIONS 17 5 INSTALLATION AND CONNECTIONS ___________________________________ 18 5 1 ACTUATOR CONNECTIONS 18 5 1 1 FIRE PROTECTION DEVICE CONECTION CABLES 23 6 OPERA...

Page 3: ...nterior and Administration of 27 April 2010 amending the Regulation on the specification of products used to assure public safety or the protection of health and life and property as well as rules for issuance of certificates of admittance for the use of those products Compliance with these documents has been confirmed with applicable certificates granted by Polish institute CNBOP PIB for the mcr ...

Page 4: ...it and the mcr OMEGA pro Power and Control Panel must be installed in the same enclosure Power and Control Panel capabilities Manual alarm tripping with manual smoke venting controls Automatic fire detection with smoke detectors Fire Alarm System output handling Fire Alarm relay System fault data relay Alarm resetting and smoke damper closing Operating status monitoring for interfaced devices Manu...

Page 5: ...e Power and Control Panel operating logic algorithm is customized per the specification data and fire scenario requirements provided by the installation designer The panel is delivered to the customer complete with the installation diagrams operating logic algorithm specification and specification of components Optional functions available with the Power and Control Panel Actuators immobilized con...

Page 6: ...led on the top the bottom or the sides of the Power and Control Panel The mcr OMEGA pro Power and Control Panel enclosure may feature optional single or toggle switches for manual control of the interfaced devices and an emergency stop device switch Optional LED indicators can be installed on custom order to read the status of interfaced devices e g the emergency power generator live phases air fa...

Page 7: ...oad Transfer Switching Module enables power for the Power and Control Panel from either of two separate mains supply lines The Load Transfer Switching Module automatic control switches over the power loads from the primary mains supply to the backup power supply if the former suffers from an excessive voltage dip or failure The backup power supply power rating must be equal to the primary mains su...

Page 8: ...quipment including BE230V actuator dampers or small power fans up to 1 5 kW even if the primary mains supply of the Power and Control Panel fails The DC AC power converter generates a pure sine wave 230 V power output by conversion of battery output voltage The mains supply is isolated when the DC AC power converter is online The available DC AC power converter output ratings range from 200 W to 3...

Page 9: ...ORING AND CONTROL MODULES Each mcr MMS module has 12 digital inputs and 6 relay outputs Each mcr MMS module can feature one of the available extension cards that is installed in the CARD SLOT and feeding control signals to terminals 12 13 and 14 The available extension card types include 3 digital inputs 1 relay output 0 10 VDC analogue input 0 10 VDC analogue output RS 485 Modbus RTU The mcr MMS ...

Page 10: ...orized until the ALARM RESET button is pressed on the Power and Control Panel front door The memory functionality maintains the control actuator fault data as required until the alarm is reset Relay outputs OUT feature status readings on orange LED indicators If a LED indicator is on the respective output is active The output logic can be customized by rewiring the output terminals each SPDT relay...

Page 11: ...l the operation of individual modules Data exchange is initiated by a module with MASTER authorization SLAVE modules respond to its inquiry SLAVE modules have unique addresses set with a microswitch The data exchange protocol between MASTER and SLAVEs is similar to the MODBUS protocol The modules are interconnected with the HBUS rail at the bottom of the housing Digital inputs IN are optically iso...

Page 12: ...to the V and V terminals Digital inputs IN are optically isolated and allow reading 24 VDC 24VAC signals at 50 60Hz Additionally 2 digital inputs also support fast signals with 24 VDC 24VAC parameters up to 2kHz Analog inputs IN can be configured to read signals from temperature sensors PTC NTC Pt 1000 0 20mA and 4 20mA current signals and 0 5 VDC and 0 10 VDC voltage signals Digital relay outputs...

Page 13: ... mains supply voltage is lost the 24 VDC systems can be fed from the battery banks connected to the Power Supply Unit The Power Supply Unit feature a four level battery charging current control The battery charging current setting is as shown in the Power Supply Unit manual and adapted to the battery capacity This provides for optimized battery operating parameters and maximum battery service life...

Page 14: ...ctor arrangement permits automatic control over the motor rpm speed by changing the pole pair number Y YY Independent winding two speed This contactor arrangements provides rpm speed control for the motors with double independent windings e g double star Reversing connections this contactor arrangement enables reversing the rotation direction of a fan by swapping the order of phases in all of abov...

Page 15: ... garage rooms or variable controlled by 0 10 V or 4 20 mA analogue control outputs of various transducers used e g for pressure or temperature monitoring An inverter in a fan starting system greatly reduces the starting current to ca 2 In and the installation costs In an installation with high power fans wiring based on 4 wire cables instead of 7 wire cables will greatly reduce the smoke venting s...

Page 16: ...RE DETECTION MODULE The mcr OMEGA pro Power and Control Panel can be equipped with the mcr 0204 Fire Detection Module This device has a single detection circuit to which up to 10 conventional detectors and manual smoke vent buttons can be connected The Fire Detection Module is an optimum choice for fire detection in small areas e g garage rooms staircases etc without a need for an extensive fire a...

Page 17: ... line 10 15 Monitored signalling lines 20 16 Signalling line components Sound sound and light alarms warning display panels 17 Outputs for manual smoke venting controls Yes depending on building specifications 18 Outputs for manual air venting controls Yes depending on building specifications 19 Outputs for control actuators Yes depending on building specifications 20 No and type of control actuat...

Page 18: ...nfrastructure dated 12 03 2009 ref Dz U 75 690 as amended All electrical connections shall be made exactly as shown in the electrical wiring diagram enclosed with this Power and Control Panel be made by personnel with relevant qualifications which have been certified as required by current laws be made with a selection of cables and conductors and their fire resistance classes that meet the electr...

Page 19: ...g closing Double action electric actuator e g BELIMO type BE NO For MERCOR brand dampers only Fig 15 Wiring diagram electric actuator NO Return spring actuator e g BELIMO type BF BFG BFL BFN actuator driven opening NC Fig 16 Return spring actuator wiring diagram actuator opening Double action electric actuator e g BELIMO type BE NC For MERCOR brand dampers only Fig 17 Wiring diagram electric actua...

Page 20: ...urn spring actuators spring closing NO or NC CAUTION Connect all S1 and S2 contacts in parallel Connect all S4 and S5 contacts in series Return spring actuators e g BELIMO type BF BFG BFL or BFN actuator driven opening movement NC Fig 19 Wiring diagram return spring actuators actuator opening NC CAUTION Connect all S1 and S3 contacts in parallel Connect all S4 and S6 contacts in series Cabinet Cab...

Page 21: ...S1 and S2 contacts in parallel Connect all S4 and S5 contacts in series If the damper actuators are installed in the reverse orientation or other actuator types are used connect the limit switches as follows In the monitoring mode the limit switch contacts are open and the MMS module input LEDs are green In the alarm mode the limit switch contacts are closed and the MMS module input LEDs are red T...

Page 22: ...switches Here the limit switches shall be connected as for the actuators with electromagnetic release units The closed damper limit switch alarm position shall be closed in the alarm position whereas the open damper limit switch monitoring position shall be open in the monitoring position CONNECTIONS OF FIRE ALARM SYSTEM SIGNALS The mcr OMEGA pro requires connection with the fire alarm system via ...

Page 23: ...g limit switches w o or w spring action Fire alarm comfort PH0 YnTKSY 2x2x0 8 Duct smoke detector Fire alarm PH90 HTKSH 3x2x1 Smoke detector e g YT102 Detection PH0 YnTKSY 1x2x0 8 Manual smoke venting control Fire alarm PH90 HTKSH 4x2x0 8 CO LPG detectors Comfort PH0 LiYY YDY 5x1 5 2 Warning display panels Comfort PH0 OMY YDY 3x1 5 2 FAS output Fire Fire alarm PH90 HTKSH 1x2x0 8 FAS output Reset P...

Page 24: ...o fire protection requirements and user requirements The table below lists the operating status indications for the Power and Control Panel Table 3 Operating status readings of the P C Panel LED indicators LED Description Monitoring The Power and Control Panel power is online Fault P C Panel or any of connected devices fault Alarm Fire Alarm status fire alarm algorithm active Test Testing of an al...

Page 25: ... also according to their delay times The exact specification of the fire algorithms is available in the operating logic algorithm specification enclosed with the Power and Control Panel The yellow FAULT LED will flash during the test Testing is stopped by resetting the TEST switch again Once a test has been stopped the Power and Control Panel will revert to the monitoring mode and switch all teste...

Page 26: ...RCOR S A grants 12 months of quality warranty for the equipment from the date of purchase unless the sales contract states otherwise 2 If physical defects of equipment are found during the warranty period MERCOR S A undertakes to remove them in 21 days from serving the written warranty claim with the proof of purchase or sales contract subject to Item 6 3 MERCOR S A has the right to extend the tim...

Page 27: ...y mail at the following address MERCOR S A ul Grzegorza z Sanoka 2 80 408 Gdańsk Poland 9 The buyer warranty rights holder is required to operate the equipment properly and carry out technical inspection and maintenance according to the Technical Manual Servicing and Maintenance 10 This warranty shall be made immediately void and null if The buyer warranty beneficiary modifies the product design w...

Page 28: ...A pro Power and Control Panel MERCOR S A The company reserves the right to modify and amend this document without notice 28 28 ul Grzegorza z Sanoka 2 80 408 Gdańsk Poland tel 58 341 42 45 tel fax 58 341 39 85 ...

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