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11

PrSt

  Pump Run Time Reset: Select 

0n

 or 

0FF

. Selecting 

      0n will allow Pump Run Time to be reset in the 

      Secondary menu while an 

0FF

 selection will not 

      allow Pump Run Time to be reset.

SPH

   Set Point High: Select from the highest input range 

      value to 

SPL

 value. This will set the maximum 

   

SP1H

 or 

SP2H

 value that can be entered. The 

      value for 

SP1H

 or 

SP2H

 will stop moving when this 

      value is reached. Factory Default is 

23.1

.

SPL

   Set Point Low: Select from the lowest input range 

      value to 

SPH

 value. This will set the minimum 

SP1L

 

      or SP2L value that can be entered. The value 

      for 

SP1L

 or 

SP2L

 will stop moving when this value 

      is reached. Factory Default is

 0.0

.

S2ti

   Setpoint 2 Time Delay. Select from 0 to 60 seconds. 

      Factory default is 0. This will  set a time delay for 

      setpoint 2 on power up of the MPC that will assure 

      that setpoint 2 will not be brought into use until after 

      the programmed time delay.

PEA

   The Peak feature stores the highest input the 

      control has measured since the last reset or Power 

   On. At Power On 

PEA

 is reset to the present input. 

      To manually reset the value 

PEA

 must be in the 

      lower display. Press the   ENTER key to reset. 

   

PEA

 will be reset and display the present input 

      value.

UAL

   The Valley feature stores the lowest input the 

      Controller has measured since the last reset or 

      Power On. At Power On 

UAL

 is reset to the present 

      input. To manually reset the value 

UAL

 must be in 

      the lower display. Press the   ENTER key. 

UAL

 

      will be reset and display the present input value.

ALARM TYPE AND ACTION

Caution:  In  any  critical  application  where  failure  could 

cause  expensive  product  loss  or  endanger  personal 

safety, a redundant limit controller is required.

When setting the alarm value for a deviation alarm (

A1t

 

dE

 or 

A2t

 = 

dE

), set the difference in value from the Set 

Point (

SP1H

) desired. 

Since the input for the MPC is driven from a transmitter, 

the input display can be programmed in different ways. 

Regardless of the position of the decimal point, a change 

of one in the right most digit is referred to as a count. 

For example, if there were no decimal point selected, a 

change from 235 to 236 is a change of one count. If the 

decimal point were selected at 

0.0

, a change of 23.5 to 

23.6 is a change of one count.

When setting up an alarm for deviation the deviation is 

set in counts. For example if a low alarm is required to 

be 5 counts below the 

SP1H

, then set 

A#Lo

 to -5. If a high 

alarm is required 20 counts above the 

SP1H

, then set 

A#Hi 

to +20. If 

SP1H

 is changed, the alarm will continue to hold 

the same relationship as originally set.

When  Alarm  Power  Interrupt, 

A#P

,  is  programmed  ON 

and  Alarm  Reset, 

A#rE

,  is  programmed  for  Hold,  the 

alarm will automatically reset upon a power failure and 

subsequent restoration if no alarm condition is present.

If Alarm Inhibit, 

A#iH

 is selected ON, an alarm condition 

is  suspended  upon  power  up  until  the  process  value 

passes  through  the  alarm  set  point  once. Alarm  inhibit 

can be restored as if a power up took place by pressing 

both the 

 INDEX and   ENTER keys for 5 seconds.

The following menu items apply only to the alarms.

AL1

    Alarm 1 function: Select 

0FF

Lo

Hi

, or 

HiLo

. Factory 

      default is 

Hi

.

   

0FF

   Alarm 1 is disabled. No Alarm 1 menu items 

            appear in the Secondary or Secure menus.

   

Lo

    Low Alarm Only. 

A1Lo

 appears in the Secondary 

            Menu.

   

Hi

     High Alarm Only. 

A1Hi

 appears in the 

            Secondary Menu.

   

HiLo

   High and Low Alarms. Both 

A1Lo

 and 

A1Hi

 

            appear in the Secondary Menu, and share the 

      same Alarm 1 Relay output.

   

SF

    Seal Failure ONLY will trigger Alarm.

   

0t

    Over Temperature Failure ONLY will trigger 

      Alarm

   

SF0t

  Both Seal Failure and Over Temperature 

            Failure will trigger Alarm.

With  the  Alarm  Function  settings  on 

0FF

SF

0t

SF0t

 

certain alarm related menu items will disappear as those 

menu items do not apply.

A1t

    Alarm 1 Type: Select 

AbS

 or 

dE

. Factory default is 

   

AbS

.

   

AbS

   Absolute Alarm that may be set anywhere 

            within the values of 

SCAL

 and 

SCAH

 and is 

            independent of 

SP1H

.

   

dE

    Deviation Alarm that may be set as an offset 

            from 

SP1H

. As 

SP1H

 is changed the Alarm Point 

            will track with 

SP1H

.

A1rE

   Alarm 1 Reset: Select 

0n0F

 or 

HoLd

. Factory default 

   is 

0n0F

.

   

0n0F

  Automatic Reset.

   

HoLd

  Manual Reset. Reset (acknowledge) by 

            simultaneously pressing the 

 INDEX and 

      

 DOWN ARROW keys for 5 seconds.

A1Pi

   Alarm 1 Power Interrupt: Select 

0n

 or 

0FF

. Factory 

      default is 

0FF

.

   

0n

    Alarm Power Interrupt is 

0n

.

   

0FF

   Alarm Power Interrupt is 

0FF

.

A1iH

   Alarm 1 Inhibit: Select 

0n

 or 

0FF

. Factory default is 

   

0FF

.

   

0n

    Alarm Inhibit is 

0n

. Alarm action is suspended 

            until the process value first enters a non-alarm 

            condition.

   

0FF

   Alarm Inhibit is 

0FF

.

A1St

   Alarm 1 Output State: Select 

CL0S

 or 

0PEn

. Factory 

      default is 

CL0S

.

   

CL0S

  Closes Contacts at Alarm Set Point.

   

0PEn

  Opens Contacts at Alarm Set Point.

A1LP

   Alarm 1 Lamp: Select 

0 on

 or 

0oFF

. Factory default is 

   

0 on

.

   

0 on

  Alarm Lamp is 

ON

 when alarm contact is 

            closed.

   

0oFF

  Alarm Lamp is 

OFF

 when alarm contact is 

            closed.

IF  INHIBIT  IS  ON  AND  A  POWER 

FAILURE  OCCURS  DURING  A 

HIGH ALARM, RESTORATION OF POWER WILL NOT 

CAUSE  THE ALARM  TO  OCCUR  IF  THE  PROCESS 

VALUE  DOES  NOT  FIRST  DROP  BELOW THE  HIGH 

ALARM SETTING. DO NOT USE THE ALARM INHIBIT 

FEATURE  IF  A  HAZARD  IS  CREATED  BY  THIS 

ACTION. BE SURE TO TEST ALL COMBINATIONS OF 

HIGH AND  LOW ALARM  INHIBIT ACTIONS  BEFORE 

PLACING CONTROL INTO OPERATION.

WARNING

When setting an alarm value for an 

absolute  alarm  (

A1t

 = 

AbS

 or 

A2t

 = 

AbS

),  simply  set  the  value  at  which 

the alarm is to occur.

CAUTION

www.

.com

[email protected]

1.800.561.8187

Summary of Contents for Series MPC

Page 1: ...NPN open collector type Current 1 mADC Isolation Shares common ground with transmitter input Alarm On Off Differential 1 count Set Point Range Selectable Power Voltage Stability 0 05 over the power voltage range Temperature Stability 100 PPM C typical 200 PPM C maximum Common Mode Rejection 140 db minimum at 60 Hz Normal Mode Rejection 65 db typical 60 db at 60 Hz Isolation Relay 1500 VAC to all o...

Page 2: ...n see Specifications for specific tolerances All models are designed for mounting in an enclosed panel Select the position desired for the instrument on the panel Prepare the panel by cutting and deburring the required opening From the front of the panel slide the housing through the cut out The housing gasket should be against the housing flange before installing From the rear of the panel slide ...

Page 3: ...puts then jumper terminals 22 to 23 and 22 to 24 Figure 2 Wiring PUMP 1 OVER TEMP PUMP 2 OVER TEMP VOLTAGE CURRENT SEAL SENSOR INPUTS PUMP1 ALARM 1 CONTACTS ALARM 2 CONTACTS PUMP 1 OUTPUT PUMP 2 OUTPUT 24 VDC 50 MA ISOLATED PUMP2 N O COM N O COM N C COM N O N C COM N O NOTES 1 FOR SUPPLY CONNECTIONS USE NO 16 AWG OR LARGER WIRES RATED FOR AT LEAST 167 F 75 C OR IN ACCORDANCE WITH AN EQUIVALENT NAT...

Page 4: ...structions provided with your transmitter CONNECT JUMPER BETWEEN TERMINALS 2 AND 12 LEVEL TRANSMITTER CONNECT TRANSMITTER PLUS TO TERMINAL 11 CONNECT TRANSMITTER MINUS TO TERMINAL 3 1 22 23 24 25 26 21 28 29 30 31 32 27 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Figure 3 Transmitter wiring DO NOT wire the 24 V Power Supply across the input of the control Damage to the control input circuitry...

Page 5: ...nsmit Data in For half duplex operation wire only A and B Do not connect to Y and Z 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 DATA IN 30 DATA OUT 32 DATA GROUND 31 PIN DESCRIPTION 1 SHIELD 2 TRANSMIT 3 RECEIVE 4 RTS 5 CTS PIN DESCRIPTION 6 DSR 7 GROUND 8 DCD 20 DTR DB 25 WIRING VIEWED FROM WIRE SIDE 1 2 3 4 5 6 7 8 9 RS 232 DB 9 WIRING VIEWED FROM WIRE SIDE PIN DESCRIPTION ...

Page 6: ...obtainable is 9999 regardless of decimal point placement DOWN ARROW Decrements a value changes a menu item or selects the item to OFF The minimum value obtainable is 1999 regardless of decimal point placement ENTER The ENTER key is used to store the value of menu items once they are changed to a new value If the ENTER key is not pressed after changing the value the item will revert to the previous...

Page 7: ...on to minimize wear The Mercoid MPC pump controller has a pair of set points each for pump 1 and pump 2 If the lead lag feature is turned off SP1H and SP1L control pump 1 and SP2H and SP2L control pump 2 If the lead lag feature is turned on pumps 1 and 2 will be controlled in the alternating fashion described below In all cases the P1 lamp will indicate activity of pump 1 and the P2 lamp will indi...

Page 8: ...e sensor is still in the fail condition then the control will not reset If the temperature input is no longer in the fail condition then the display will revert to ANALOG RETRANSMISSION OPERATION The analog retransmission allows the Process Variable to be sent as an analog signal to an external device The signal may be either 2 10 VDC option RV or 4 20 mADC standard The output may be changed in th...

Page 9: ...00 in any increment of 10 Sets the resistance set point at which the controller will trip the Seal Failure based on the input from the pump moisture sensor The controller will activate the Seal Failure condition based on a decrease of resistance to the set point Selectable resistance range is from 10K to 500K Ω with the factory default at 120K Ω P1rn Pump 1 Run Time Total ON Time for Pump 1 in HOU...

Page 10: ...following Refer to the Input wiring section for the proper wiring Factory Default is Curr Curr DC Current Input 0 0 to 20 0 or 4 0 to 20 0 mA UoLt DC Voltage Input 0 0 to 10 0 or 2 0 to 10 0 volts Reserved P0t Pump Over Temperature Select AUt0 or rES When pump temperature sensor indicates that there is an over temperature condition the pump will be held out of service and the corresponding pump ov...

Page 11: ...rE is programmed for Hold the alarm will automatically reset upon a power failure and subsequent restoration if no alarm condition is present If Alarm Inhibit A iH is selected ON an alarm condition is suspended upon power up until the process value passes through the alarm set point once Alarm inhibit can be restored as if a power up took place by pressing both the INDEX and ENTER keys for 5 secon...

Page 12: ...sed A2td Alarm 2 time Delay Select 0FF or 1 to 8000 seconds Factory default is 0FF 0FF Alarm function will operate when triggered at programmed Alarm Set Point 1 8000 Alarm function will only operate once the programmed time has elapsed after the alarm was triggered by the Alarm Set Point FiLt Digital Filter Select 0FF or 1 to 99 In some cases the time constant of the sensor or noise could cause t...

Page 13: ...utputs active Alarms active Input signals may normally go above or below range ends If not check input and correct CHEC CAL Check calibration appears as an alternating message if the instrument calibration nears tolerance edges Check calibration appears as a flashing message if the instrument calibration exceeds specification Set point outputs active Alarms active Set point outputs inactive Alarms...

Page 14: ... Pump Over Temperature controller action selectable automatic or manual reset Pump Seal Failure controller action selectable automatic or manual reset System Test Selectable on or off Pump Run Time Rest Selectable on or off Set Point High value default is in feet Set Point Low value default is in feet Peak highest input value seen since last reset Valley lowest input value seen since last reset Al...

Page 15: ...electable onof auto or hold manual Alarm 1 Power Interrupt selectable on or off Alarm 1 Inhibit selectable on or off Alarm 1 Output State selectable close or open Alarm 1 Lamp condition when contact is closed selectable on or off Alarm 1 Time Delay selectable off or 1 to 8000 s Alarm 2 function selectable off lo hi hilo sf ot or sfot Alarm 2 Type selectable abs absolute or de deviation Alarm 2 Res...

Page 16: ...____________________________________________________________________________________________ __________________________________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________________________________ _____________________________...

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