Mercia Garden Products 0628RASH0302FBSDNW-V1 Manual Download

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P 4

Please retain product label and instructions for future reference

Nail Bag

There may be extra screws present in the nail bag

Felt Tacks x 850

90mm Screw x 14

40mm Screw x 415

30mm Screw x 69

120mm Screw x 8

70mm Screw x 72

70mm Bolt Set x 28

80mm Screw x 8

90mm Bolt Set x 8

60mm Screw x 26

Pre-assembly

*Please note:

Each board interlocks at either end in a staggered pattern.

Before securing ensure that the boards are fitted properly in their respective

tongues and grooves.

Pre - Assembly

*Please note

To construct the 5m x 3m Corner Lodge,

all components

from the 3m x 3m Corner Cabin

(0628CSNE0303HG-

DD2SW)

will be required as well as all components

from this set of instructions.

Components for the 3m x 3m Corner Cabin can be found

in the contents of the 3m x 3m Corner Cabin instructions.

**DO NOT CONSTRUCT USING THE 3M X 3M CORNER

CABIN INSTRUCTIONS IF YOU ARE CONSTRUCTING THE

5M X 3M CORNER LODGE.**

Summary of Contents for 0628RASH0302FBSDNW-V1

Page 1: ...se are going to be constructed Ensure that there will be access 60cm to all sides for maintenance work and annual treatment Ensure the base is level and is built on firm ground to prevent distortion Refer to diagrams for the base dimensions The base should be slightly smaller than the external measurement of the building i e The cladding should overlap the base creating a run off for water It is a...

Page 2: ...587 Finisher Board 28x80x75mm QTY 2 LB28RG80 C 75 Finisher Board 28x80x885mm QTY 4 LB28RG80 C 885 Floor Board 16x121x2748mm QTY 19 MB16 2748 Double Storm Brace 16x120x2110mm QTY 4 S16120 2110 All components and the nail bag from 3m x 3m corner cabin 0628CSNE0303HGDD2SW V1 will be required to construct the 5m x 3m corner lodge These components are shown in the 3m x 3m corner cabin instructions 83 8...

Page 3: ... both contents lists for the 3m x m3 Corner Cabin 0628CSBE0303HGDD2SW as well as the 5m x 3m Corner Lodge The component numbers listed below are the same component numbers as listed in the 3m x 3m Corner Cabin instructions some numbers may be out of chronological order or skipped to satisfy this Please see the total combined quantity required for the 5m x 3m Corner Lodge 3m x 3m Corner 3m x 2m Pac...

Page 4: ...er end in a staggered pattern Before securing ensure that the boards are fitted properly in their respective tongues and grooves Pre Assembly Please note To construct the 5m x 3m Corner Lodge all components from the 3m x 3m Corner Cabin 0628CSNE0303HG DD2SW will be required as well as all components from this set of instructions Components for the 3m x 3m Corner Cabin can be found in the contents ...

Page 5: ...strated making sure they are an equal measurement If the bearers are not alligned equally unscrew and adjust and re align accordingly 10x70mm Screws IMPORTANT Pre drill before fixing screws Example picture 2 screws per bearer per end 54 53 60 59 61 36 Pre drill hole 70mm screw Step 2 Parts needed No 54 QTY 5 No 55 QTY 1 No 56 QTY 1 No 57 QTY 1 No 58 QTY 1 Arrange the remaining framing No 54 55 56 ...

Page 6: ...ed equally unscrew adjust and re align accordingly 8x70mm Screws Example picture 2 screws per bearer per end 91 53 91 53 Step 4 Parts needed No 91 QTY 9 Arrange the remaining bearers No 91 inside the assembled frame Ensure there is an equal amount of space between each frame Secure each of the frames in place using 2x70mm screws for each end of each bearer ensuring the bearers remain level Once fu...

Page 7: ...rence Please ensure to construct your Log Cabin by following either the Left Handed or Right Handed instructions dependant on which side you choose Align the two bases together by the longest bearer as shown in the illustration Secure the base sections together using 10x70mm screws ensuring to stagger the screws so they do not collide 10x70mm Screws Pre drill hole 70mm screw Left Handed 35 53 Righ...

Page 8: ...Pre drill before fixing screws 40 36 22 41 32 83 83 40 Right Handed 40 36 22 40 32 41 83 83 Ensure boards sit flush Rubber Mallet may be required to fit parts Pre drill hole Step 6 Right Handed Parts Needed No 22 QTY 1 No 32 QTY 1 No 36 QTY 1 No 40 QTY 2 No 41 QTY 1 No 83 QTY 2 Place the starter boards No 22 32 40 on to the assembled base frame and place the first four log boards No 36 41 83 sitti...

Page 9: ...method as shown in the illustrated Please note the right hand side of the door will be slightly higher This will even out when the rest has been assembled Ensure that the boards are level and flush with each other as you lay each one Ensure the boards No 83 87 are level flush and in line with the boards next to them Secure every other board No 83 87 in place by screwing through the side of the boa...

Page 10: ...frame should be posItioned on the inside of the building 14 12 IMPORTANT Pre drill before fixing screws 79 77 76 79 77 78 Pre drill hole 80mm screw Step 10 Parts Needed No 76 QTY 1 No 77 QTY 1 No 78 QTY 1 No 79 QTY 1 For the Fully boarded single door frame arrange the left right top bottom door frames No s 76 77 78 79 onto a level surface Secure the top and bottom frames to the uprights using 2x80...

Page 11: ... can establish the position of the hinges The hinges come in three parts Remove th doors from the frme after fitting Ensure to screw into the framing and not into the channel 63x30mm Screws a b 17b a b b 17 75 IMPORTANT Pre drill before fixing screws 17a Step 12 To adjust and align your doors 1 Lift up the doors to separate the two parts fo the hinge 2 Turn the rotating barrel No 17a in out to mov...

Page 12: ... 83 87 86 41 41 83 87 86 41 41 29 29 41 23 24 30 31 29 30 31 Rubber Mallet may be required to fit parts No 41 QTY 18 No 83 QTY 6 No 86 QTY 6 No 87 QTY 6 Pre drill hole 80mm screw IMPORTANT Pre drill before fixing screws 2 4 IMPORTANT Pre drill before fixing screws Step 15 Parts Needed No 2 QTY 2 No 3 QTY 2 No 4 QTY 2 No 5 QTY 2 Arrange the left right top bottom window frames No s 2 3 4 5 onto a fi...

Page 13: ... level with each end Please note This image is for illustrative purposes and may differ from your choice in product regarding window position Nevertheless the process of fitting the window is the same Step 18 Parts needed No 23 QTY 6 No 24 QTY 5 No 29 QTY 12 No 30 QTY 6 No 31 QTY 6 Lay the next layer of boards No 23 24 29 30 31 41 83 86 87 onto the log cabin following the method as shown in the il...

Page 14: ...ft Handed Step 20 Parts needed No 28 QTY 1 No 35 QTY 1 No 37 QTY 1 No 41 QTY 3 No 83 QTY 1 No 85 QTY 1 Lay the remaining boards No 28 35 37 41 83 85 onto the log cabin following the method as shown in the illustration bringing the board level above the window and doors Ensure that the boards are level and flush with each other as you lay each one 41 41 28 83 85 37 41 Left Handed Right Handed 41 41...

Page 15: ...per board 2x60mm Screws Left Handed Right Handed 41 36 34 27 41 36 34 27 41 83 41 83 41 41 IMPORTANT Pre drill before fixing screws Rubber Mallet may be required to fit parts Pre drill hole 80mm screw No 41 QTY 3 No 83 QTY 1 Step 22 Parts needed No 38 QTY 1 No 39 QTY 1 No 84 QTY 2 Lay the Finisher boards No 38 39 84 onto the log cabin Fix into position by screwing through the notches using 70mm sc...

Page 16: ... braces into position from the inside of the cabin using 4x90mm bolts per 2 storm braces 2 at the top 2 at the bottom making sure the washer nut are tightened from the outside of the log cabin Ensure the bolts go through both the internal and external double storm brace 8x90mm Bolts Pre drill hole 90mm bolt IMPORTANT Pre drill before fixing screws Right Handed Left Handed 94 94 94 94 Step 24 Parts...

Page 17: ... into the Purlin at an angle as shown in the illustration using 1x90mm screw per truss 3x90mm Screws Step 26 Right Handed Parts needed No 48 QTY 1 No 50 QTY 1 No 51 QTY 1 Place the Central roof Truss Roof Truss D No 51 flush to the end of the Roof Purlin No 90 Place Roof Truss C No 50 and Roof Truss A No 48 onto either side of the Roof Purlin No 90 ensuring they sit flush to the end creating a T s...

Page 18: ...e note You can adjust the blocks attached to the roof truss if necessary Rubber Mallet may be required to fit parts 50 51 48 49 51 50 49 48 48 90 48 90 Step 28 Parts needed No 48 QTY 4 Place 2x RoofTruss A No 48 flush to the inside of the back gable and 2x RoofTruss A No 48 to the inside of the gable in the middle of the log cabin Fix in place by screwing into the purlin at an angle as shown in th...

Page 19: ...6 47 46 47 46 47 IMPORTANT Pre drill before fixing screws Step 30 Parts needed No 42 QTY 1 No 43 QTY 1 No 44 QTY 1 No 45 QTY 6 Place the finisher boards No 42 43 44 45 around the front of the log cabin locating each board flush to the truss Please Note there should be a gap between boards No 45 45 on either side of the log cabin with enough space to locate a Roof Truss Some adjustment may be requi...

Page 20: ...ber Mallet may be required to fit parts 45 45 45 45 48 48 45 45 45 45 48 48 Step 32 Parts needed No 48 QTY 2 No 89 QTY 2 Place the Finisher boards No 89 either side of the log cabin locating each board flush to the central gable Locate two Roof Truss A No 48 flush to the finisher boards on either side of the log cabin as shown in the illustra tion Some adjustment may be required to ensure the roof...

Page 21: ... in place by screwing through the board into the Roof Truss using 70mm screws ensuring to stagger the screws to avoid colliding 2x90mm Screws 8x70mm Screws 70mm screw Pre drill hole Please note You can adjust the blocks attached to the roof truss if necessary 88 88 88 Left Handed 48 48 IMPORTANT Pre drill before fixing screws Right Handed 90mm screw 88 Rubber Mallet may be required to fit parts 88...

Page 22: ...of boards one by one Use the spacer No 69 to create an expansion gap between each roof board if installing during low levels of moisture summer This creates an expansion gap for the boards to move into during high levels of moisture winter Once you are happy with the fit of the roof boards fix the boards into place using 40mm screws ensuring to fix through the roof board into the truss below 40x40...

Page 23: ...0x40mm Screws Pre drill hole 40mm screw 72 73 73 71 72 A B C C 71 71 D D B Left Handed Right Handed 71 A B C C 93 93 D D B 73 72 72 73 Step 37 Parts needed No 71 No 72 No 73 No 93 HINT keep the roof board packs seperate to prevent mixing them up Continue arranging the roof board packs A B C D onto the roof assembly working around the structure building each layer of roof boards one by one Ensure t...

Page 24: ...ing screws Pre drill hole 71 93 93 73 72 72 73 72 73 73 71 72 71 71 Pre drill hole 40mm screw Step 39 Parts needed No 71 No 72 No 73 No 93 HINT keep the roof board packs seper ate to prevent mixing them up Continue arranging the roof board packs A B C D onto the roof assembly working around the structure building each layer of roof boards one by one Ensure the roof boards are not laid too close to...

Page 25: ...QTY 2 Fix the casement stay No 8 onto the window No 1 and the casement stay pins to the window framing using 6x30mm screws as shown in the illustration Ensure the casement stay is centralised on the window Use this method to fit the casement stays to both the windows 18x30mm Screws 8 1 8 IMPORTANT Pre drill before fixing screws Step 42 Lift each door onto the already existing hooks on the door fra...

Page 26: ... can be closed and the lock works If your doors do need adjusting please look at step 20 if not proceed to the next step 12x30mm Screws Pre drill hole a b 30mm screw The Mortice Lock is Reversible a b 20 19 10 9 18 IMPORTANT Pre drill before fixing screws Step 44 Parts Needed No 81 QTY 1 No 82 QTY 1 No 20 QTY 1 Fit the Dead Lock No 81 into the recess in the boarded door No 75 and secure using the ...

Page 27: ...Y 1 No 92 QTY 19 Place the floor boards No 70 92 inside the building flush to the log boards on one side as shown in the illustration Continue adding the floor boards internally making sure to interlock each individual board Following the same method outlined previously measure the gap between the bottom of the tongue on the last board placed and the log board Using a straight edge mark out the me...

Page 28: ...edge of floor internally measure and cut down accordingly to best match the internal space Secure each trim section into place using 6x30mm spaced equally along the board as shown in the illustration Do NOT fix the closure trim to the floor boards 72x30mm Screws HANDLE WITH CARE 1 2 3 4 Felt tacks 1 3 2 4 5 6 7 8 Felt sheet dimensions 1 3600mm L x 1000mm W 2 2300mm L x 1000mm W 3 1655mm L x 1000mm...

Page 29: ...elt tacks 1 2 3 4 Felt strip dimensions 1 3600mm L x 200mm W 2 2340mm L x 200mm W 3 1700mm L x 200mm W 4 1720mm L x 200mm W IMPORTANT Pre drill before fixing screws 65 62 Step 51 Parts needed No 62 QTY 1 No 63 QTY 1 No 64 QTY 4 No 65 QTY 2 Attach the fascias No 62 63 64 65 around the log cabin ensuring to trap the felt between the fascia and the log cabin Once in place mark the excess fascia with ...

Page 30: ...oisture Winter and shrink during periods of low moisture Summer Storm braces will help your building expand and contract properly It is important that each bolt is tightened using a washer so as not to damage the log boards 28x70mm Bolt Sets Step 53 Parts Needed No 6 QTY 2 No 16 QTY 1 No 80 QTY 1 Attach the Rain Guards No 6 to the window frame fixing in place onto the framing above each window usi...

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