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Mercedes-Benz smart Wallbox Home, Installation Manual

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Mercedes-Benz smart Wallbox Home Installation Manual Download Page 32

Standard

Explanation

IEC 61851-21-2: 2018 Ed. 1.0

Conductive charging systems for electric vehicles – Part 21-2: EMC 

requirements for off board electric vehicle charging systems

Classes of protection & degrees of protection.

Class of protection /  

degree of protection

Explanation

The device complies with IEC protection class 1.

IP 55

Degree of protection: complete protection against touch, protection 

against dust in harmful quantities and against light water jets from 

any angle (DIN EN 60529: 2014-09)

CE certification and compliance declaration.

The smart Wallbox Home carries the CE mark. The associated declaration of compliance is 
available for download in electronic format at

www.yourwallbox.de/downloads/documents/Declaration_of_Conformity_Home_Advanced.pdf

.

Glossary & Definitions.

In the following, important abbreviations and terms used in this manual are explained.

Abbreviation

Explanation

Meaning

DC

D

irect 

C

urrent

Direct current 

DC-RCM

D

irect 

C

urrent 

R

esidual 

C

urrent 

M

onitor

Monitoring device for detecting DC fault currents 

LED

L

ight 

E

mitting 

D

iode

Light-emitting diode

MCB

M

iniature 

C

ircuit 

B

reaker

Miniature circuit breaker

NHN

N

ormal

h

öhen

n

ull

Reference plain for height above sea level (AMSL)

RCCB

R

esidual 

C

urrent 

C

ircuit-

B

reaker

Fault current circuit breaker

Trademarks.

All trademarks mentioned in this manual, including those that may be protected by third parties are, wi-
thout restriction, subject to the regulations of the respectively applicable trademark law and the property 
rights of the respective registered owners. 

All trademarks, trading names or company names marked here as such are or may be trademarks or regis-
tered trademarks of their respective owners. All rights not explicitly granted here are reserved.

Summary of Contents for smart Wallbox Home

Page 1: ...smart Wallbox Home Installation manual for specialist electrical contractors ...

Page 2: ...ocal smart technical support This manual in its entirety or in parts must not be reproduced stored electronically or otherwise trans mitted electronically electrically mechanically optically chemically by photocopy or as an audio recor ding without express written permission Version 1 2 smart IM_Home 2020 01 15 Article No 0301712 ...

Page 3: ...installation site 10 Requirements for the power supply cable 11 Mechanical and electrical installation 15 Taking the Wallbox into operation 16 Setup and test modes 04 19 Error detection and solutions 19 Operational malfunctions and solutions 20 Error codes and solutions 23 Checking the internal RCCB 23 Taking the product out of and back into operation 24 Returning your Wallbox 05 25 Appendix 25 Te...

Page 4: ......

Page 5: ... About this manual This manual documents the steps and settings required for installing the smart Wallbox Home for taking it into and out of operation and for resolving malfunctions during operation For quick and easy reference certain sections of this manual are specially formatted Descriptions listing equally valid options as is the case here are indicated by bullet points Descriptions that desc...

Page 6: ...ove the electro nic components cover inside the Wallbox DANGER After opening the housing dangerous voltages may be present on the inside of the Wallbox as well as on components you are able to touch General safety information Please pay attention to the following points Read this manual carefully Heed all warnings Follow all instructions The smart Wallbox Home is available with a range of country ...

Page 7: ...someone responsible for their safety or have received instructions from such a person on how to use the device Children must be supervised so that they do not play with the device Please note that the smart Wallbox Home may be installed and operated at elevations of max 2 000 me ters AMSL above mean sea level General product information This smart Wallbox Home represents the current state of techn...

Page 8: ...perate the Wallbox For proper operation the power supply for the smart Wallbox Home must be protected in the domestic power supply with an C characteristic MCB rated current depending on power supply and Wallbox set tings but no more than 30 A that is not followed by any other downstream electrical devices Please always observe the applicable national requirements regarding the selection of the MC...

Page 9: ...omponent Quantity Description Wallbox 1 Charging station consisting of housing base with integra ted electronic unit internal electronic components cover and housing cover smart Wallbox Home DE Sicherheitshinweise Kurzanleitung BG Указания за безопасност и кратко ръководство EN Safety information Quick Start Guide GR Οδηγίες ασφαλείας Συνοπτικό εγχειρίδιο FR Consignes de sécurité Guide de prise en...

Page 10: ...2S5 see product label Fixed charging cable according to IEC 62196 2 Type 1 ca 6 m charging output 7 2 kW CAUTION The information and technical specifications contained in this manual relate exclusively to the model variant mentioned in these instructions and must not be transferred to other Wallbox models These variants come with their own manuals where necessary Should your Wallbox model variant ...

Page 11: ...sing base Base with integrated electronic module fixed charging cable with Type 1 charging plug and charging plug storage holder Housing cover detail 4 Plastic lip and guides The plastic lip is for hanging the housing cover onto the housing base The two guide pins ensure the cor rect vertical positioning of the housing cover 5 LED zone The multi colored LED display is located in this part of the h...

Page 12: ...x 9 Lens for multi colored LED display The multi colored LED display is shown through this lens Housing base detail 0 Housing cover slot The plastic lip of the housing cover 4 is inserted into this slot q Grommets for data cables These grommets seal the openings for data cables in the terminals area of the housing base Connec ting data cables is possible e g in conjunction with a smart Wallbox Adv...

Page 13: ...es access to the coded rotary switch for setting the maximum charge current and to activate set up and test modes see page 23 t Opening for LED display The multi colored LED display is shown through this opening y Lockable screw for housing cover This lockable screw is for locking the housing cover Its key is also included u Screw slots The housing base is fixed into position by hooking these two ...

Page 14: ...echnical specifications on page 25 To ensure the safe operation of the Wallbox minimum clearances of 50 cm must be observed on all sides of the housing The mounting area must have an even surface that provides sufficient stability for installing the Wallbox The required mounting area for the smart Wallbox Home is at least 440 x 330 mm H x W The entire rear surface of the Wallbox must be in contact...

Page 15: ...e applicable national requirements regarding the selection of the MCB If you want to take the Wallbox out of operation switch the upstream dome stic MCB and the internal RCCB to the 0 OFF position Please always ensure that the installation requirements listed in this manual are complied with Dis regard or actions to the contrary may lead to severe even fatal injury by electric shock In addition in...

Page 16: ...e of voltage 4 Ground and short circuit 5 Cover or bar access to adjacent components under voltage Always deactivate the MCB in the domestic power supply as well as the internal RCCB before starting installation Also ensure that the MCB and RCCB cannot be reactivated during installation Otherwise there is a risk of severe or even fatal injury through electric shock Proceed as follows to install th...

Page 17: ...river to loosen the M4 screw which is used to fix the internal electronic components cover to the housing base and remove the electro nic components cover Keep the screw in a safe place 7 Make a cut into the membrane of the largest grommet w Now insert the supply cable through this opening Note The two smaller openings sealed with grommets q are needed for connecting with an external charge contro...

Page 18: ...E conductor of the power supply cable here The supply cable for the A0009066108 model variant is connected as follows Designation Conductor color Connection coding Current carrying conductor Brown L1 Neutral Blue L2 N Protective earth Green Yellow PE DANGER Please note that the electronic components of your Wallbox will be damaged if you apply a voltage above 250 V between the L1 current carrying ...

Page 19: ... and electrical installation you must check the correct functioning of the smart Wallbox Home for operation and resolve any errors Proceed as follows to take the smart Wallbox Home into operation 1 Switch on the upstream MCB in your domestic power distribution 2 Open the access flap 8 in the internal electronic components cover and also switch on the internal RCCB the Wallbox is connected to the e...

Page 20: ... Wallbox Home provides access to the coded rotary switch which is factory preset to the 0 position through the opening on the left hand side For test and setup mode you can set the coded rota ry switch to one of the values indicated on the cover around the opening using the VDE blade screwdriver 0 5 x 2 5 mm You can find an explanation of these values in section Settings for the coded rotary switc...

Page 21: ...and proceed with the following actions using extreme caution Otherwise there is a risk of severe or even fatal injury through electric shock Working step Status of LED display 6 In test mode you can measure the voltages at the charging plug for 120 se conds see Wiring sequence Type 1 on page 27 Measuring the CP contact signal frequency and duty cycle measurement against PE is also possible After 1...

Page 22: ...n work using the charging current set by the switch Settings for the coded rotary switch The following settings can be selected using the coded rotary switch Position Description Explanation 0 Normal operations Factory setting 1 Setting the maximum charge current 8 A 2 10 A 3 13 A 4 16 A 5 20 A 6 20 A with 16 A imbalance detection 7 30 A 8 30 A with 16 A imbalance detection 9 30 A with 20 A imbala...

Page 23: ...nstallation Check your mains connection scheme using the overview of country specific mains connection schemes on page 30 in this manual or on the www yourwallbox de website via the fol lowing link www yourwallbox de downloads documents Mains_Connec tion_Schemes_Home_Advanced pdf If necessary change your mains connection scheme according to this overview An internal fault has occurred in the Wallb...

Page 24: ... blue once Solution Switch the power supply off and then back on again If this error repeats or persists an inter nal malfunction has occurred and the Wallbox must be replaced Take the Wallbox out of operation see Taking the product out of and back into operation on page 23 and contact your local smart technical support Display Description Error F3 The internal DC fault current module has detected...

Page 25: ...rt circuit has been detected between the pilot contact CP and the protective earth PE or the communication interface of the vehicle is faulty The LED flashes red once and then green twice Solution The Wallbox automatically reinitiates the charging procedure every 60 seconds If the error con tinues to occur check the charging cable for external damage If the cable does not show signs of damage the ...

Page 26: ...d switch off the upstream MCB Contact your local smart technical support Display Description Error F15 Current monitoring has detected that the preset ma ximum load imbalance has been exceeded and has reduced the maximum charging current The LED pulsates green and flashes blue once Solution Charging operations may continue but the charging output will be reduced If the error repeats it is possible...

Page 27: ...efore each charging procedure a ma nual check is not required In case of an error the LED display will show an error code see also from page 20 Proceed as follows to test an RCCB 1 While the Wallbox is ready for operation remove the housing cover using the key included 2 Open the flap for the internal safety switches in the electronic components cover 3 Locate the button engraved T or marked Test ...

Page 28: ...the start up proce dure As described in section Taking the Wallbox into operation on page 15 the vehicle can now be connected for charging Returning your Wallbox Should your Wallbox display error messages permanently during installation or subsequent operation or if it does not function properly contact your local smart technical support If the error can still not be re solved the Wallbox must be ...

Page 29: ...chnicians Upstream fuse C characteristic MCB rated current according to power supply and Wallbox setting but no more than 30 A PE system TN S Operating temperature 30 to 50 C Storage temperature 30 to 85 C Relative humidity 5 to 95 no condensation Class of protection I Overvoltage category III Degree of pollution 3 Rated insulation voltage Ui 4 kV Rated impulse voltage Uimp 4 kV Rated peak withsta...

Page 30: ...checked The following scale drawings show the housing dimensions as well as the distances for the screw slots required for installation Wallbox with fixed charging cable Plan and elevation all dimensions in mm Rear view housing base all dimensions in mm 328 437 170 438 193 193 227 7 328 ...

Page 31: ...9 7 2014 Part 7 Switching device combinations for specific applications such as marinas campgrounds market squares charging stations for electric vehicles IEC 61000 6 2 2016 Electromagnetic compatibility EMC Part 6 2 Generic standards immunity standard for industrial environments IEC 61000 6 3 2006 AMD1 2010 Electromagnetic compatibility EMC Part 6 3 Generic standards Emission standard for residen...

Page 32: ...ry Definitions In the following important abbreviations and terms used in this manual are explained Abbreviation Explanation Meaning DC Direct Current Direct current DC RCM Direct Current Residual Current Monitor Monitoring device for detecting DC fault currents LED Light Emitting Diode Light emitting diode MCB Miniature Circuit Breaker Miniature circuit breaker NHN Normalhöhennull Reference plain...

Page 33: ...st not be reproduced stored electronically or otherwise trans mitted electronically electrically mechanically optically chemically by photocopy or as an audio recor ding without the written permission of the manufacturer Disposal advice For the preservation and protection of the environment the prevention of pollution and in order to improve the recycling of resources the European Commission has i...

Page 34: ...0 Hz 127 220 V L1 L2 x 220 380 V L1 L2 L3 N x Colombia 60 Hz 110 220 V L1 L2 x Eurasian Customs Union Belarus Kazakhstan Russia 50 Hz 230 400 V L1 L2 L3 N x French Polynesia Tahiti 60 Hz 220 V L1 N x Hong Kong 50 Hz 220 380 V L1 L2 L3 N x India 50 Hz 220 380 V L1 L2 L3 N x 230 400 V 240 415 V Indonesia 50 Hz 127 220 V L1 L2 x 220 380 V L1 L2 L3 N x Iran 50 Hz 230 400 V L1 L2 L3 N x Israel 50 Hz 23...

Page 35: ... 400 V L1 L2 L3 N x South Korea 60 Hz 220 380 V L1 N x Sri Lanka 50 Hz 230 400 V L1 L2 L3 N x Taiwan 60 Hz 110 220 V L1 L2 x 220 440 V L1 N x Thailand 50 Hz 220 380 V L1 L2 L3 N x Ukraine 50 Hz 230 400 V L1 L2 L3 N x United Arab Emirates 50 Hz 220 380 V L1 L2 L3 N x 240 415 V Uruguay 50 Hz 230 400 V L1 L2 L3 N x Vietnam 50 Hz 127 220 V L1 L2 x 220 380 V L1 L2 L3 N x Region Country Local frequency ...

Page 36: ...rt com The manufacturer may have made minor technical modifications to the product after publication of this operating manual This may also have led to minor discrepancies in the appearance of the product Any color differences are a result of the printing process ...

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