Mercedes-Benz E-Class Series 207 Service Manual Download Page 50

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Exhaust system

Drive

Introduction of the New E-Class Coupé, Model Series 207

E 350 CDI

The exhaust system of the V6 diesel engine
(OM 642) consists of:

• Oxidation catalytic converter
• Diesel particulate filter
• One rear muffler in each pipe

The connecting points in the exhaust system are
located downstream of the oxidation catalytic
converter and downstream of the diesel particulate
filter.

The two tail pipe finishers are integrated in the
bumper cover.

P49.10-2881-00

Exhaust system OM 642 (E 350 CDI Coupé)

Oxidation catalytic converter

Diesel particulate filter

G3/2

sensor upstream of TWC [KAT]

– This printout will not be recorded by the update service. Status: 01 / 2009 –

Summary of Contents for E-Class Series 207

Page 1: ...r Model Series 207 Daimler AG GSP OI HPC R 822 D 70546 Stuttgart Order No 6516 1369 02 Printed in Germany 01 09 Introduction of the New E Class Coupé Introduction into Service Manual for Model Series 207 This printout will not be recorded by the update service Status 01 2009 ...

Page 2: ...AG Technical Information and Workshop Equipment GSP OI D 70546 Stuttgart Introduction of the New E Class Coupé Model Series 207 Introduction into Service Manual This printout will not be recorded by the update service Status 01 2009 ...

Page 3: ...t Portal Link http open aftersales daimler com Questions and suggestions If you have any questions or suggestions concerning this product please write to us E mail customer support daimler com Fax 49 0 18 05 0 10 79 78 or alternatively Address Daimler AG GSP OIS HPC R822 W002 D 70546 Stuttgart 2009 by Daimler AG This document including all its parts is protected by copyright Any further processing...

Page 4: ...semblies 8 Brief description 9 Highlights 10 Equipment 13 Retrofitting 21 Overall vehicle Exterior 22 Dimensions 25 Technical data 29 Interior 30 Maintenance strategy ASSYST PLUS 42 Drive Engine data 44 Exhaust system 48 Fuel system 51 This printout will not be recorded by the update service Status 01 2009 ...

Page 5: ...58 Brake system 60 Transmission 62 Wheels and tires 63 Networking Overall network 64 Battery and alternator 69 On board electrical system 70 Lights Exterior lights 72 Safety Safety systems 78 Supplemental restraint systems 82 PRE SAFE 83 This printout will not be recorded by the update service Status 01 2009 ...

Page 6: ...SSIST 87 Exclusive Parking Assist 89 Reversing camera 93 DISTRONIC PLUS 96 Comfort Climate control 100 Panoramic sliding sunroof 106 Audio and communications Overview of audio equipment 107 Audio equipment 108 Navigation rentertainment 113 Telephone 114 LINGUATRONIC 116 Sound system 117 This printout will not be recorded by the update service Status 01 2009 ...

Page 7: ...ew of materials 118 Bodyshell 119 Force progression during an accident 122 Model plate VIN 123 Special tools Overall vehicle 124 Workshop equipment Body 125 Exhaust system 126 Annex Abbreviations 127 Index 129 This printout will not be recorded by the update service Status 01 2009 ...

Page 8: ...needs more extensive information is available in the Workshop Information System WIS and in the Diagnosis Assistance System DAS WIS is updated monthly Therefore the information available there reflects the latest technical status of our vehicles The Introduction into Service Manual presents initial information relating to the new E Class coupé in model series 207 and as such is not stored in WIS T...

Page 9: ...E 350 CGI Coupé 207 357 272 982 722 906 E 500 Coupé 207 372 273 966 722 904 E 350 CDI Coupé 207 322 642 836 722 902 C 207 USA market launch 06 2009 Model Engine 7 speed automatic transmission E 350 Coupé 207 356 272 961 722 906 E 550 Coupé 207 372 273 966 722 904 P00 00 4353 50 E Class coupé model 207 This printout will not be recorded by the update service Status 01 2009 ...

Page 10: ...ions Striking lines Brand specific coupé features Dimensional concept comparing C 207 and C 209 Dimensions Unit E 350 Coupé C 207 CLK 350 C 209 Difference Vehicle length mm 4 698 4 652 46 Vehicle width mm 1 786 1 740 46 Vehicle height mm 1 397 1 416 19 Wheelbase mm 2 760 2 715 45 Dimensional concept The dimensions of model series 207 differ significantly from those of the predecessor model series ...

Page 11: ...ental compatibility are not only fuel economy and emissions while driving but also the environmental burden and consumption of resources from manufacture through vehicle use to recycling and disposal The E Class coupé is certified on the basis of the strict international ISO standard Design for Environment This environment certification confirms the holistic approach in aspects of environmental pr...

Page 12: ... power consumption The power requirements of the fuel pump are relative to the amount of fuel currently required Reducing the electrical output also reduces fuel consumption 3 Rear axle Lengthened rear axle ratio leading to a fuel reduc tion 4 Underfloor paneling Installation of full length smooth surfaced under floor paneling to reduce fuel 5 Outside mirror housing Aerodynamically shaped outside ...

Page 13: ... of the vehicle decreases due to the reduced input of cooling air in the E 350 and E 350 CGI 9 Shift point display with 6 speed manual transmission The shift point is displayed in the multifunction display of the instrument cluster Based on informa tion from the engine control unit the driver can always see when he should change to a different gear in the interests of fuel economy This enables the...

Page 14: ...appa leather upholstery AVANTGARDE package Code 850A AMG sport package Code 950 Brakes drivetrain Brake Assist Standard 7 speed automatic transmission Standard Diesel particulate filter Standard Steering Speed sensitive power steering Code 213 Standard Chassis AGILITY CONTROL package Standard Standard DIRECT CONTROL sports suspension with sports speed sensitive power steering Code 486 Code 486 Veh...

Page 15: ...heel in 5 double spoke Sport design Code R52 18 light alloy wheel in 5 spoke design Code R32 Standard Code R32 Standard 17 light alloy wheel in 5 double spoke design code R95 Standard 18 light alloy wheel in AMG design Code 786 TIREFIT tire sealant with electric air pump Standard Emergency spare tire minispare Code 690 Standard Run flat tires for 17 wheels Code R66 Code R66 Tire pressure loss warn...

Page 16: ...h front fog lamp and daytime running lamp in the bumper Standard Bi xenon headlamps with active curve illumination Code 615 Intelligent Light System with bi xenon headlamps Code 622 Cornering lights Code 619 Adaptive Highbeam Assist Code 608 Electric headlamp range adjustment Standard Rear lights with LEDs Standard This printout will not be recorded by the update service Status 01 2009 ...

Page 17: ...bag Standard Pelvis airbag Standard Left and right front sidebags in the backrests Standard Left and right rear sidebags Code 293 Windowbags for driver front passenger and rear passengers Standard Seat belt emergency tensioning retractors with belt force limiters for driver and front passenger Standard Emergency tensioning retractors in the rear Standard Belt force limiters in the rear Standard Pe...

Page 18: ... combination with anti theft alarm system ATA code 551 Code 882 KEYLESS GO Code 889 Climate control THERMATIC automatic air conditioning Standard Standard THERMOTRONIC comfort automatic air conditioning with rear AC operating unit Code 581 Standard Code 581 Driving assistance systems DISTRONIC PLUS Code 233 Reversing camera RFK Code 218 Exclusive Parking Assist Code 230 ATTENTION ASSIST Standard T...

Page 19: ...ring column longitudinal and vertical adjustment Standard Driver and front passenger seat with memory and 4 way lumbar support Code 275 Standard Code 275 Standard Left and right front multicontour seats Code 409 Heated driver and front passenger seats Code 873 Actively heated and ventilated left right front comfort seats Code 401 Through loading feature Standard Top panoramic sliding sunroof elect...

Page 20: ...atically dimming inside rearview mirror and outside mirror on driver side with folding outside mirror Code 249 Standard Trailer hitch Code 550 Heated windshield washer system Code 875 Sun visor with vanity mirror on both sides Standard Garage door opener Code 232 Standard Inside rearview mirror with compass Standard Cup holder in the center console Code 310 Double cup holder open Standard This pri...

Page 21: ...o 20 with CD changer Code 510 Audio 50 APS Code 525 Audio 50 APS with DVD changer and LINGUATRONIC Code 511 COMAND APS Code 527 COMAND APS with DVD changer Code 512 COMAND with DVD changer USA Standard Media interface Code 518 Sound system Harman Kardon Code 810 Digital analog TV tuner Code 863 Satellite digital audio radio SDAR Code 536 Digital Audio Broadcasting DAB radio operation GB Code 537 T...

Page 22: ...50 USA E 550 USA Retrofit special equipment Audio 20 with CD changer Code 510 Audio 50 APS Code 525 Audio 50 APS with DVD changer and LINGUATRONIC Code 511 COMAND APS Code 527 COMAND APS with DVD changer Code 512 Media interface Code 518 Trailer hitch Code 550 This printout will not be recorded by the update service Status 01 2009 ...

Page 23: ...e front end as a whole which extends from the front bumper across the radiator grille and into the engine hood The car s affiliation with the E Class segment is underscored by the 4 eye face of the headlamps which with the sharper contouring of the lights distinguishes the car from the E Class model 212 as well as conveying a sporty dynamic look P00 00 4408 00 Front view of the E 350 CGI Coupé Thi...

Page 24: ... inlaid trim conveys a sense of agility and dynamism and visibly distinguishes the different engine variants The split rear lights width LED technology empha size the width of the coupé The rear lights are equipped with LED background illumination which reflects the impression width in the car s night design too P00 00 4409 00 Rear view of the E 350 CGI Coupé This printout will not be recorded by ...

Page 25: ...of a perfectly proportioned thoroughbred coupé A long engine hood a long coupé door the stretched side windows the high beltline and the lowered roof contour at the rear clearly show all the characteris tics of a coupé P00 00 4410 00 Left side view of the E 350 CGI Coupé This printout will not be recorded by the update service Status 01 2009 ...

Page 26: ...ew E Class Coupé Model Series 207 Vehicle dimensions E 350 Coupé E 350 CGI Coupé E 500 Coupé E 350 CDI Coupé Dimensions under no load 1 Loaded with 3 persons of 68 kg each E 500 Coupé This printout will not be recorded by the update service Status 01 2009 ...

Page 27: ...arage dimensions E 350 Coupé E 350 CGI Coupé E 500 Coupé E 350 CDI Coupé Dimensions under no load 1 Loaded with 3 persons of 68 kg each 4 With trailer hitch without license plate adapter a At permissible gross vehicle weight E 500 Coupé This printout will not be recorded by the update service Status 01 2009 ...

Page 28: ...e 27 b Introduction of the New E Class Coupé Model Series 207 Vehicle dimensions AMG Styling Dimensions under no load 1 Loaded with 3 persons of 68 kg each This printout will not be recorded by the update service Status 01 2009 ...

Page 29: ...ew E Class Coupé Model Series 207 Vehicle dimensions AMG Styling garage dimensions Dimensions under no load 1 Loaded with 3 persons of 68 kg each a At permissible gross vehicle weight This printout will not be recorded by the update service Status 01 2009 ...

Page 30: ...h with outside mirrors folded out mm 2 028 Vehicle height mm 1 397 Coefficient of drag Cd 0 26 E Class coupé Unit E 350 ECE E 350 USA Dimensions and weights Curb weight ready to drive as per DIN kg 1 595 1 695 Permissible gross vehicle weight kg 2 140 2 115 Maximum payload kg 545 420 Max seating capacity 4 Trunk capacity with TIREFIT l 450 Turning circle m 10 95 Fuel tank including reserve l l 66 ...

Page 31: ...gh quality The available colors can be combined in similar shades or in contrasting colors for a sporty look The instrument cluster with its five dial type gauges is adapted to suit all optional embellishments and is available in silver and black The front seats feature sporty integrated head restraints The rear seats give the impression of individual seats with integral head restraints and can be...

Page 32: ...with a knee airbag on the driver side The horizontally partitioned glove compartment is ventilated As standard equipment the glove compartment contains an AUX IN jack and a 12 V power outlet while a media interface connection instead of the AUX IN jack is available as special equipment The two adjustable ventilation outlets for the driver and front passenger are located at the top of the center to...

Page 33: ...cator lamp A1e4 Fuel reserve warning lamp A1e7 Brake fluid and parking brake warning lamp A1e9 Seat belt warning lamp A1e15 Supplemental restraint system indicator lamp A1e16 Preglow indicator lamp with diesel engine A1e17 Antilock brake system indicator lamp A1e18 Rear fog light indicator lamp A1e32 ESP and ASR OFF warning lamp A1e41 Electronic Stability Program warning lamp A1e54 Coolant tempera...

Page 34: ...system indicator lamp A1e18 Rear fog light indicator lamp A1e32 ESP and ASR OFF warning lamp A1e41 Electronic Stability Program warning lamp A1e54 Coolant temperature warning lamp A1e57 Front fog lamp indicator lamp A1e26 CHECK ENGINE indicator lamp A1e59 DISTRONIC warning lamp with code 233 DISTRONIC PLUS A1e64 Brake indicator lamp A1e66 Tire pressure monitor warning lamp A1e67 Low beam indicator...

Page 35: ...ter console From top to bottom the center console contains Radio COMAND operating unit Upper control panel switches Climate control operating unit Stowage compartment ashtray Selector lever Central operating unit Stowage compartment Armrest with stowage compartment and cradle for mobile phone P68 20 4129 00 Center console P68 20 4131 00 Central display This printout will not be recorded by the upd...

Page 36: ... MB Info button USA only Breakdown assistance button USA only The overhead control panel acts as a gateway for the interfaces Dimming inside rearview mirror Rain sensor Front area and ambient light sensor P82 20 3477 00 Overhead control panel N70 3 Overhead control panel electronics N70 3e4 Left front interior lamp N70 3e5 Right front interior lamp N70 3s1 Panoramic sliding sunroof switch N70 3s2 ...

Page 37: ...h a plastic padding shell and integrated Pulmaflex mat a foam pad and a lined covering The area below the head restraint is covered by a shaft cap The back of the backrest is trimmed with a PVC film lined frame panel carrying the seat back lining Multicontour seat The driver and front passenger seats can be ordered as multicontour seat as special equipment The multicontour seat offers the ability ...

Page 38: ...at is actively ventilated and heated and is only available with a leather cover Front head restraints The front head restraints are NECK PRO head restraints The height of the head restraints can be adjusted by 85 mm P91 00 2267 00 Front seats This printout will not be recorded by the update service Status 01 2009 ...

Page 39: ...the vehicle The rear seat backrest has a frame made of steel a foam pad with wire frame and a lined covering The two sections of the rear seat backrest can be folded forward either individually or both together after they have been unlocked from the trunk A safety warning appears in the instrument cluster if the rear seat backrests are not locked Rear head restraints The head restraints are integr...

Page 40: ... position 0 The backrest is unlocked or folded forward The seat belt extender can also be operated via a button in the upper control panel UCP P91 45 2020 00 Belt extender P54 25 7954 00 Belt extender control button ISOFIX and TopTether The rear seats are fitted with ISOFIX child seat attachments The fastening brackets for two child restraint systems are installed on the left and right rear seats ...

Page 41: ...eps The possible displays are N NW W SW S SE E NE The display of the compass points can be switched on or off with the compass display button The following settings are necessary for correct display of the compass directions Calibration of compass module Setting of magnetic field zone P68 49 2569 00 Inside rearview mirror with compass USA A67 Inside rearview mirror A67 n3 Compass module with displ...

Page 42: ...onsole with 12 V power outlet or ashtray with cigarette lighter special equipment 5 Center console stowage compartment or cup hold er special equipment 6 Stowage compartment telephone compartment under the armrest 7 Trunk 8 Cup holder in rear armrest 9 Stowage tray in rear armrest 10 Parcel net in right footwell 11 Parcel net in left rear footwell 12 Parcel net in right rear footwell This printout...

Page 43: ...s The aim of this consultation is to identify the ideal package for the customer The Service Package Pricing System SPPS can provide support to the service advisor This system contains the procedures and parts scope with the prices of the packages Basic Service and PLUS package Decoding of the workshop code On the After Sales platform it is possible to decode the service code in the SPPS service m...

Page 44: ...e Workshop display The workshop code is stored in the maintenance computer and is read out by the customer service advisor via the instrument cluster or Xentry Diag nostics The customer has no access to this work shop code The workshop code contains all vehicle specific service items which currently need to be performed on the vehicle depending on mileage time and equipment The workshop code can h...

Page 45: ... cm3 3 498 3 498 5 461 Bore mm 92 9 92 9 98 0 Stroke mm 86 0 86 0 90 5 Fuel RON Premium gasoline unleaded 95 RON Performance Acceleration 0 100 km h Automatic transmission s 6 9 6 3 5 4 Maximum speed Automatic transmission km h 248 2501 2501 Fuel economy CO2 emissions Fuel economy overall NEDC Automatic transmission l 100 km 6 8 8 5 11 0 CO2 emissions Automatic transmission g km 178 199 263 Exhaus...

Page 46: ... cm3 2 987 3 498 5 461 Bore mm 83 0 92 9 98 0 Stroke mm 92 0 86 0 90 5 Fuel RON Diesel Premium gasoline unleaded 95 RON Performance Acceleration 0 100 km h Automatic transmission s 6 9 6 3 5 4 Maximum speed Automatic transmission km h 248 2501 2501 Fuel economy CO2 emissions Fuel economy overall NEDC Automatic transmission l 100 km 6 8 8 5 11 0 CO2 emissions Automatic transmission g km 178 203 263...

Page 47: ... kW hp at rpm 200 271 6 000 215 292 6 400 285 387 6 000 Rated torque at engine speed Nm at rpm 350 2 400 5 000 365 2 400 5 000 530 2 800 4 800 Compression ratio ε 10 7 1 12 0 1 10 7 1 P01 00 3166 00 Performance graph M 272 A M272 982 E 350 CGI B M272 961 E 350 E 350 USA P01 00 3156 00 Performance graph M 273 M Torque P Output n Rpm This printout will not be recorded by the update service Status 01...

Page 48: ...coupé OM 642 836 E 350 CDI Rated output at engine speed kW hp at rpm 170 231 3 800 Rated torque at engine speed Nm at rpm 540 1 600 2 400 Compression ratio ε 17 7 1 P01 00 3165 00 Performance graph OM 642 M Torque P Output n Rpm This printout will not be recorded by the update service Status 01 2009 ...

Page 49: ... an additional NOx catalytic converter is installed to effectively convert the high nitrogen oxide components NOx that occur during stratified operation of the engine The exhaust system of the E 350 CGI Coupé with engine M 272 982 features one of the following for each cylinder bank Firewall catalytic converter NOx catalytic converter Center muffler Rear muffler P49 10 2880 00 Exhaust system M 272...

Page 50: ...pe The connecting points in the exhaust system are located downstream of the oxidation catalytic converter and downstream of the diesel particulate filter The two tail pipe finishers are integrated in the bumper cover P49 10 2881 00 Exhaust system OM 642 E 350 CDI Coupé 1 Oxidation catalytic converter 2 Diesel particulate filter G3 2 O2 sensor upstream of TWC KAT This printout will not be recorded...

Page 51: ...verter One rear muffler in each pipe The NOx sensors upstream and downstream of the SCR catalytic converter measure the NOx concen tration in the exhaust gas and regulate the dosage of the AdBlue reducing agent i Note For an overview of the exhaust aftertreatment systems and the relevant limits in the emission regulations the following Technology Guide is available Exhaust aftertreatment for curre...

Page 52: ...stem pressure The fuel systems of the gasoline engines have no return lines as the delivered fuel is directed back into the swirl pot Fuel supply diesel engine The low pressure supply to the fuel high pressure pump is assured by an electrically driven fuel pump The fuel pump is integrated in the fuel feed module which is located in the fuel tank The fuel supply system includes one feed line and on...

Page 53: ...ion volume is inside the fuel tank In all versions the fuel tank fill level is measured by a dedicated float and lever sensor in each chamber Each float and lever sensor has its own electrical connector plug The fuel filler flap is located in the usual place in the rear fender on the right hand side below the C pillar The filler neck is welded directly onto the fuel tank It opens into the right ha...

Page 54: ...t the fuel tank is pressureless In gasoline engines the breather system is connected to an activated charcoal filter which is located in the right wheel well From the activated charcoal filter the hydrocarbon deposits are directed to the engine intake manifold via an elec trically controlled purge valve in the engine compartment In this way the activated charcoal filter is flushed in defined purgi...

Page 55: ...The ECO power steering pump is used as standard to improve consumption figures as it has a very low energy demand in straightahead running An addi tional electrically actuated proportional solenoid valve controlling a bypass opening at the pressure connection delivers oil to the steering gear on demand This oil quantity and therefore the flow pressure in the steering system are minimal when drivin...

Page 56: ...20 2 Steering column up down adjustment motor Y10 Speed sensitive power steering solenoid valve Steering wheel electronics The signals from the following switches are scanned not directly by the steering column tube module control unit but via a separate steering wheel electronics unit N 135 S110 Left multifunction steering wheel button group S110 1 Steering wheel gearshift DOWN button S111 Right ...

Page 57: ...stabilizer bar Suspension strut Tie rod as a third link The two individual control arms are positioned towards the bottom of the steering plane The stabi lizer bar is connected to the suspension strut The strut rod which runs diagonally forward and the cross strut in the transverse direction are a weight optimized forged aluminum components The third link is the tie rod which forms part of the new...

Page 58: ...mfort due to the new layout and the lower resultant forces All models feature a torsion bar mounted directly on the rear axle carrier in order to reduce the number of connections to the bodywork Another comfort related feature is the use of an additional support for the front of the rear axle carrier on the body which considerably increases the rigidity to introduced forces The weld seams are trea...

Page 59: ... mode code 483 standard equipment on the E 500 and E 550 Coupé DIRECT CONTROL suspension with selective damping system The comfortably tuned conventional spring damper system is equipped with a vibration dependent damping system as standard The func tion module of the selective damping system stroke dependent damping consists of a small elastomer piston that when caused to move a short distance op...

Page 60: ...l with the Sport switch Comfort Sport In Sport mode the hydraulic forces of the shock absorbers are optimized to improve vehicle dynamics This provides Better control of the vehicle Reduced understeer at speeds up to 120 km h Better directional stability and road adhesion at higher speeds The characteristic of the accelerator pedal changes in order to give the driver the feeling of better engine r...

Page 61: ...ght switch The Adaptive Brake consists of the following subfunctions Electronic Stability Program ESP Electronic brake force distribution EBD Antilock brake system ABS Acceleration skid control ASR Electronic traction system ETS Brake Assist System BAS Trailer stabilization TSA with code 550 Hill Start Assist HSA Dry braking for emissions test dynamometer mode Precharging dependent on accelerator ...

Page 62: ...oating caliper Type of brake disk Internally ventilated Internally ventilated and perforated Brake disk diameter mm 322 344 Brake disk thickness mm 32 Lining area cm2 2 x 76 2 Brake system rear Type of brake aluminum caliper 1 piston floating caliper Type of brake disk Internally ventilated Brake disk diameter mm 300 Brake disk thickness mm 22 Lining area cm2 2 x 33 This printout will not be recor...

Page 63: ...ve been made for service in the new E Class coupé The fully electronic transmission control VGS is equipped with a new processor for quicker processing of the signals The working pressure has been increased from 1 to 2 bar P27 00 2153 00 7G TRONIC automatic transmission i Note The following information brochure is available for the 7 speed automatic transmission 7G TRONIC 722 9 in the Workshop Tip...

Page 64: ...Code R11 7 5J x 17 ET 45 235 45 R 17 7 5J x 17 ET 45 235 45 R 17 Code R52 7 5J x 17 ET 45 235 45 R 17 7 5J x 17 ET 45 8 5J x 17 ET 49 235 45 R 17 255 40 R 18 Code R95 USA only all season tires 7 5J x 17 ET 45 235 45 R 17 235 40 R 17 7 5J x 17 ET 45 8 5J x 17 ET 49 235 45 R 17 255 40 R 17 P40 10 5724 00 Light alloy wheel code 30R P40 10 5725 00 Light alloy wheel code 31R P40 10 5726 00 Light alloy ...

Page 65: ...ss Coupé Model Series 207 b P00 19 4650 00 Interior CAN Chassis CAN Drivetrain CAN Front end CAN Vehicle dynamics CAN Diagnostic CAN MOST Telematics CAN Overall network in model series 207 This printout will not be recorded by the update service Status 01 2009 ...

Page 66: ...rol unit with code 889 Keyless Go 13 Electronic ignition lock control unit 14 Radio radio with APS or COMAND controller unit 15 Trailer recognition control unit with code 550 Trailer hitch 16 Reversing camera Japan Chassis CAN 1 Instrument cluster 7 Front SAM control unit with fuse and relay module 13 Electronic ignition lock control unit 17 Tire pressure monitor 18 Left front reversible emergency...

Page 67: ...mber of control units 42 MOST 14 Radio radio with APS or COMAND controller unit 37 Sound system amplifier control unit with code 810 Sound system 38 Digital radio control unit Great Britain or HD radio USA 39 TV combination tuner analog digital with code 863 Digital analog TV tuner 40 Media interface control unit with code 518 Media interface This printout will not be recorded by the update servic...

Page 68: ... and stored in the fault memory The following CAN buses are involved in the overall network Telematics CAN CAN A The telematics CAN is responsible for data transfer by the telecommunications systems Transfer rate 125 kbit s Interior CAN CAN B The interior CAN is responsible for data transfer in the vehicle interior Transfer rate 125 kbit s Drivetrain CAN CAN C The drivetrain CAN is responsible for...

Page 69: ...irect access to the interior CAN The bus systems are linked together over the integrated central gateway These also include the diagnostic CAN which links the diagnosis test system with the other subnetworks LIN bus The LIN bus is a universal communications system in the vehicle It enables simple communications with intelligent sensors and actuators for which the bandwidth and flexibility of the C...

Page 70: ...rs This is realized by the following subsystems Major assemblies coordinator AGK On board electrical system management BNM Major assemblies coordinator AGK The major assemblies coordinator is an interface with the alternator via the ME SFI control unit with gasoline engine or CDI control unit with diesel engine The ME SFI control unit or CDI control unit communicates with the alternator via the dr...

Page 71: ...sibility in order to rule out the following faults Battery overcharged Insufficient battery charge The relevant CDI or ME SFI engine control unit compares the values of the alternator request with those of the alternator output and is thus able to recognize the energy state of the on board electrical system No load current management The no load current management system guarantees that the engine...

Page 72: ...no power is drawn from the on board electrical system battery while idling Accordingly when consumer load is high a high idle speed is set In contrast to the previous rpm increase function which takes effect when the voltage drops below a given limit or when a certain consumer shutoff stage is reached the dynamic idle speed control is intended to act preventively Therefore it does not react to a l...

Page 73: ...ight systems are available which differ in the design of the headlamps and front fog lamps and daytime running lights in the bumper H7 halogen headlamps with front fog lamp in the bumper H7 halogen headlamps with front fog lamp and daytime running light in the bumper Bi xenon headlamps with LED daytime running light in the bumper P82 10 5833 00 Halogen headlamps E1 Left front lamp unit E1e1 Left h...

Page 74: ... on the road The daytime running lights are fitted with special bulbs that are designed to last as long as the entire life of the vehicle Compared with driving in daylight with the low beams lit the daytime running lights consume significantly less power and thanks to their specially aligned illumination are much easier to see P82 10 5834 00 Daytime running lights with bulbs E1 3 Left daytime runn...

Page 75: ...e functions of the Intelligent Light System improve the illumination of the road in different driving situations The system adjusts the align ment and light output of the xenon headlamps to suit the situation in hand This ensures that other road users are not inconvenienced or dazzled P82 10 5836 00 Bi xenon headlamps E1 Left front lamp unit E1e3 Left front standing and parking lights E1e5 Left fr...

Page 76: ...pé sets new standards in the field of intelligent illumination Like the manual high beams the system is activated via the steering column lever A camera combined with a special image analysis module sends signals for auto matic high beam activation to the headlamps according to the traffic situation The system is capable of adjusting the high beams almost steplessly to keep it below the dazzle thr...

Page 77: ...he brake light are its fast response time its virtually unlimited lifespan and its lower power consumption of approx 4 W compared with conventional 21 W bulbs Apart from the backup lamps all the rear lights are entirely fitted with LEDs The light functions of the rear lights are located at different levels one above the other At the top in a broad red strip are the taillight brake light side marke...

Page 78: ...ear turn signal light E3e9 Outer left brake light and taillight E3e15 Outer left background light E3 1 Inner left rear lamp unit E3 1e3 Left backup lamp E3 1e4 Inner left brake light and taillight E3 1e5 Left rear fog light E3 1e6 Inner left background light USA only E6 3 Left rear side marker lamp This printout will not be recorded by the update service Status 01 2009 ...

Page 79: ...concept of the E Class coupé includes Supplemental restraint systems and airbags PRE SAFE preventive occupant protection system Active engine hood as an extended safety measure for pedestrians Emergency illumination after a crash Body structure with high rigidity passenger cell Front and rear structures with high energy absorption potential due to deformation Floor side wall and roof areas reinfor...

Page 80: ...d The deformation properties of the hood were devel oped specifically to meet these requirements The use of aluminum and a homogeneous inner part on the inside of the engine hood further reduce the loads during an impact The function sequence occurs in the following stages 1 During an impact sensors installed in the bumper and on the flexural member generate acceleration signals which are relayed ...

Page 81: ...gine hood is open P54 32 7545 00 Symbol Hood open in multifunction display ECE version shown i Note The hood clamping lever must be disconnected before the hood is moved to the vertical position and reconnected before the hood is closed Additional information on resetting the hood and on continuing to drive with the hood triggered can be found in the owner s manual Interactive owner s manual in th...

Page 82: ...bumper pedestrian protection sen sor B151 2 Center front bumper pedestrian protection sensor B151 3 Right front bumper pedestrian protection sen sor N2 10 Supplemental restraint system control unit S62 42 Right engine hood contact switch S62 43 Left engine hood contact switch Y127 1 Left rear engine hood lifter Y127 2 Right rear engine hood lifter CAN E Chassis CAN This printout will not be record...

Page 83: ...r and C pillar and one gas generator for each in the side roof frame Automatic child seat recognition ACSR with transponder on the front passenger seat Knee airbag on the driver side Pelvis airbags on the driver and passenger sides as standard equipment USA 3 point seat belts with reversible emergency tensioning retractor seat belt usage recognition and reminder as well as belt status indicator fo...

Page 84: ... at high speeds v 140 km h which indicate a scare reaction by the driver and which may lead to instability of the vehicle Action Initial motorized seat belt tightening for the driver and front passenger Positioning of the front passenger seat to a more favorable position in case of a crash in vehicles with seat memory code 275 Automatic closing of front side windows and the panoramic sliding sunro...

Page 85: ...ng driving assistance systems are available for the new E Class coupé depending on the equip ment package selected Adaptive Highbeam Assist ATTENTION ASSIST Familiar systems In addition model series 207 also features driving assistance systems which are familiar from other model series These include the following systems Exclusive Parking Assist Reversing camera DISTRONIC PLUS including BAS PLUS a...

Page 86: ...s are actuated by the multifunction camera over the chassis CAN Design The multifunction camera consists of the three main components Camera Image recognition module Decision module The multifunction camera evaluates the brightness shape structure and if necessary the color and movement of a detected object to ascertain whether it is a preceding or oncoming vehicle a street lamp a traffic sign or ...

Page 87: ...le sensor while the Elec tronic Stability Program control unit sends the infor mation on wheel speed and wheel rotation direction via the chassis CAN to the multifunction camera The traffic situation and surroundings in front of the vehicle are detected and evaluated accordingly by the multifunction camera The actuators installed in the lamp units are controlled so as to provide the best possible ...

Page 88: ...er to increase reliability variables such as driving time and the time of day are also included in the analysis When the ATTENTION ASSIST detects fatigue or increasing inattention on the part of the driver that matches a relevant steering pattern it issues an acoustic warning in the form of double four tone signal from the instrument cluster and a visual warning in the multifunction display A warn...

Page 89: ... relay module N30 4 Electronic Stability Program control unit without code 233 N30 7 Electronic Stability Program Premium control unit with code 233 N49 Steering angle sensor N73 Electronic ignition lock control unit N80 Steering column tube module control unit N135 Steering wheel electronics S4 Combination switch S40 4 Cruise control lever with code 233 S59 Steering column adjustment switch with ...

Page 90: ...y gives steering and direction instructions in the instrument cluster to assist with longitudinal and lateral guidance i Note The driver is responsible for estimating the suit ability and plausibility of the parking space found and for the actual parking The parking space search function can merely detect a free space that is geometrically suitable for parking it cannot tell whether this free spac...

Page 91: ...cluster displays the symbol P to indicate that it is searching for parking spaces When a parking space is found an arrow indicates the side of the road on which the parking space is located P54 65 3945 00 Example locations of left front ultrasonic sensors B8 1 Outer left front PARKTRONIC distance sensor B8 2 Center left front PARKTRONIC distance sensor B8 3 Inner left front PARKTRONIC distance sen...

Page 92: ...verse the vehicle carefully Stop as soon as you hear the signal tone The vehicle has reached the countersteering position The following message appears Steer left or Steer right With the vehicle stationary turn the steering wheel in the direction indicated until the white arrow is full and a signal tone sounds Maintain the steering angle and reverse the vehicle carefully Stop as soon as you hear t...

Page 93: ...6 1 Left front axle rpm sensor L6 2 Right front axle rpm sensor L6 3 Left rear axle rpm sensor L6 4 Right rear axle rpm sensor N3 9 CDI control unit with diesel engine N3 10 ME SFI ME control unit with gasoline en gine N10 1 Front SAM control unit with fuse and relay module N15 5 Electronic selector lever module control unit with transmission 722 6 N28 1 Trailer recognition control unit N30 4 Elec...

Page 94: ...e LVDS interface low voltage differential signal to the audio COMAND display and displayed Reversing camera Japan Japan version vehicles are equipped with an expanded reversing camera system In the system for Japan the reversing camera control unit superimposes guidelines over the video pictures output on the COMAND unit With the aid of these lines the driver can maneuver the vehicle until he has ...

Page 95: ...ontrol unit with gasoline en gine N10 1 Front SAM control unit with fuse and relay module N10 2 Rear SAM control unit with fuse and relay module N15 5 Electronic selector lever module control unit N66 10 Reversing camera power supply module N73 Electronic ignition lock control unit CAN A Telematics CAN CAN B Interior CAN CAN C Drivetrain CAN CAN E Chassis CAN FBAS Composite Video Baseband Signal C...

Page 96: ... SFI ME control unit N10 1 Front SAM control unit with fuse and relay module N10 2 Rear SAM control unit with fuse and relay module N15 5 Electronic selector lever module control unit N49 Steering angle sensor N66 2 Reversing camera control unit N73 Electronic ignition lock control unit N80 Steering column tube module CAN A Telematics CAN CAN B Interior CAN CAN C Drivetrain CAN CAN E Chassis CAN F...

Page 97: ...ce set by the driver BAS PLUS BAS PLUS is coupled with the sensor system of DISTRONIC PLUS This makes BAS PLUS a predictive brake assist system the activation strategy of which in addition to the analysis of the driver s brake appli cation can also call on an evaluation of the ambient situation detection of preceding objects in front of the vehicle The aim of the Brake Assist System in the event o...

Page 98: ...om 30 to 250 km h The distance warnings are given by the DISTRONIC warning lamp and an intermittent tone The DISTRONIC warning lamp remains lit until the correct distance has been reestablished If a driving situation is recognized to be critical the visual and acoustic distance warnings are given first If the driver fails to react adequately to the warning the PRE SAFE automatically initiates a no...

Page 99: ...sistance systems Introduction of the New E Class Coupé Model Series 207 b P30 30 2247 00 Block diagram of DISTRONIC PLUS including BAS PLUS and PRE SAFE brake This printout will not be recorded by the update service Status 01 2009 ...

Page 100: ...ntrol unit with gasoline en gine N10 1 Front SAM control unit with fuse and relay module N15 5 Electronic selector lever module control unit N30 7 Electronic Stability Program Premium con trol unit with code 233 N49 Steering angle sensor N62 1 Radar sensors control unit N72 1 Upper control panel control unit N73 Electronic ignition lock control unit N80 Steering column tube module control unit N13...

Page 101: ...ion regulates the air flow air distribution and interior temperature automatically The actual values of the interior temperatures are sensed by one ventilated sensor in the overhead control panel one near the ignition lock and also by two air outlet temperature sensors on each side in the air stream of the side and footwell vents Depending on various parameters such as the outside tempera ture the...

Page 102: ... series The air outlet openings have been enlarged to provide less drafty but more effective ventilation than in the predecessor model A so called ram air flap in the intake of the air condi tioner housing steplessly throttles the fresh air cross section in order to provide absolutely constant air outlet speeds from the vents at high vehicle speeds The glove compartment is cooled as standard The v...

Page 103: ... of the vehicle Air flow via various ventilation modes Diffuse Medium and Focussed with THERMOTRONIC The ventilation modes allow the air flow and air distribution to be adjusted more specifically Diffuse air flow The air flow is kept relatively low and is not directed at the occupants if possible Medium air flow The air flow is approximately the same as in conventional automatic mode Focussed air ...

Page 104: ...tings to the driver s settings and the associated LED indicator above the button goes out In vehicles with THERMOTRONIC this also resets the temperature settings in the rear passenger compartment If a setting for the passenger side or in the rear is changed this is shown by the lighting of the LED indicator above the ZONE button Vehicles equipped with three zone comfort auto matic air conditioning...

Page 105: ...Climate control 104 Comfort Introduction of the New E Class Coupé Model Series 207 b P83 40 4303 00 This printout will not be recorded by the update service Status 01 2009 ...

Page 106: ...or motor with code 581 M2 10 Left footwell flap actuator motor with code 581 M2 11 Right footwell flap actuator motor with code 581 M2 12 Left center air vent flap actuator motor with code 581 M2 13 Right center air vent flap actuator motor with code 581 M2 16 Defroster flap actuator motor with code 581 M2 21 Diffusor flap actuator motor with code 581 M2 34 Ram air flap actuator motor with code 58...

Page 107: ...roof section in the middle A fixed glass roof section at the rear The entire module is based on a steel frame that acts as an assembly carrier which is lowered onto and bonded with the roof frame of the bodyshell after the bodyshell has been painted The control logic of the panoramic sliding sunroof is identical to that of the panoramic sliding sunroofs with anti pinch protection function in model...

Page 108: ...he audio units and the multifunction steering wheel Separately located high resolution 5 8 display on the instrument panel with Audio 20 and Audio 50 APS Separately located high resolution 7 display on the instrument panel with COMAND New colors and graphics in the display based on model series 204 Map navigation with map material subdivided into country groups and stored in internal read only mem...

Page 109: ...Audio amplifier MP3 capability AUX IN jack in glove compartment Bluetooth capability for telephone system Special equipment Comfort telephony Audio 20 including CD changer code 510 Additional basic equipment compared with Audio 20 CD changer audio MOST bus connection Special equipment Comfort telephony Surround sound system Media interface DAB tuner This printout will not be recorded by the update...

Page 110: ...memory with map material subdivided into country groups MP3 capability AUX IN jack in glove compartment Bluetooth capability for telephone system MOST bus connection Special equipment Comfort telephony Surround sound system Media interface DAB tuner Audio 50 APS including DVD changer code 511 Additional basic equipment compared with Audio 50 APS DVD changer audio LINGUATRONIC Special equipment Com...

Page 111: ...erface TV reception DAB tuner Reversing camera image in color display COMAND APS including DVD changer code 512 Basic equipment 7 color display screen Radio with twin tuner and additional RDS TMC tuner DVD drive audio and video Audio amplifier Hard disk map navigation MusicRegister MP3 capability LINGUATRONIC not USA AUX IN jack in glove compartment Bluetooth capability for telephone system MOST b...

Page 112: ...splay screen 3 band radio tuner DVD drive audio and video Audio amplifier Hard disk map navigation MusicRegister MP3 capability LINGUATRONIC AUX IN jack in glove compartment Comfort telephony TV reception Reversing camera image with guidelines in color display MOST bus connection Special equipment Surround sound system Media interface This printout will not be recorded by the update service Status...

Page 113: ...or display screen Radio DVD drive audio Audio amplifier MusicRegister MP3 capability LINGUATRONIC AUX IN jack in glove compartment Bluetooth capability for telephone system TELE AID emergency call system MOST bus connection Special equipment Surround sound system Media interface SDARS Reversing camera image in color display This printout will not be recorded by the update service Status 01 2009 ...

Page 114: ... and car parks en route The COMAND APS unit features the following innova tions in the field of navigation Graphic selection of traffic jam symbols on the map Topographical map Representation of selected buildings as images on the map Map locations can be set as waypoints Entertainment MusicRegister With its integral hard disk the COMAND APS unit is capable of saving files in MP3 format and storin...

Page 115: ...hed on or off via Bluetooth The mobile phone remains on even when the data bus is idle Calls are ended when the ignition key is removed in order to ensure that any connec tions continuing unnoticed are terminated Comfort telephony via universal interface The universal interface is located in the center console and connects the mobile phone to the vehicle via a suitable cradle Integrating the mobil...

Page 116: ...weeter H4 1h2 Left door bass speaker H4 2h1 Right door tweeter H4 2h2 Right door bass speaker H4 3h1 Left rear tweeter H4 3h2 Left rear bass speaker H4 4h1 Right rear tweeter H4 4h2 Right rear bass speaker H4 27 Center instrument panel speaker H4 29 Rear shelf bass speaker H4 54 Left rear surround speaker H4 57 Right rear surround speaker N40 3 Sound system amplifier control unit N80 Steering colu...

Page 117: ... saying the telephone number out loud Operation of the audio system Station select Station save Track search in CD or DVD audio mode Control of DVD video mode Operation of TV mode Japan Calling up of the global address book The inside rearview mirror contains a microphone unit consisting of two individual microphones In conjunc tion with the digital signal processing function the microphone unit a...

Page 118: ...s only available in vehicles with the Audio 20 audio unit with CD changer with MOST bus connection or higher P82 62 3474 00 Harman Kardon LOGIC 7 surround sound system A2 Radio A2 56 Radio with Auto Pilot System A40 3 COMAND controller unit H4 1h1 Left door tweeter H4 1h2 Left door bass speaker H4 2h1 Right door tweeter H4 2h2 Right door bass speaker H4 3h1 Left rear tweeter H4 3h2 Left rear bass ...

Page 119: ...ss Coupé Model Series 207 b P60 00 2852 00 Overview of materials in the C 207 bodyshell Mild steel High strength steel Modern high strength steel Ultra high strength steel Aluminum Standard This printout will not be recorded by the update service Status 01 2009 ...

Page 120: ...l frame type integral support holding the front axle steering and engine is bolted onto the front longitudinal members The spare tire well is made of glass fiber matting reinforced thermoplastics GMT Front end Model series C 207 features a front end assembly mounted on the vehicle which consists of An extruded aluminum section A single part aluminum crash box connecting the front longitudinal memb...

Page 121: ...ncrease their strength enhance their strain energy and improve their deformation behavior the multi part high strength steel rear longitudinal members have a cross section which is closed along their entire length with graduated sheet thicknesses The rear end assembly consists of a steel flexural member with integral deformation zone Side wall The outer panel of the side wall is a single part The ...

Page 122: ... adhesive A repair method for this is described in WIS P63 10 4791 00 1 Y markings separation points on body 2 Bonding of rear fender i Note For reasons of crash safety and durability the use of two component structural repair adhesive is ab solutely essential Heat formed ultra high strength steel must never be MAG welded i Note Permissible repair methods are described in the Workshop Information ...

Page 123: ...2 Body Introduction of the New E Class Coupé Model Series 207 b 60 00 2844 50 Force progression in a frontal impact P60 00 2845 50 Force progression in a side on impact This printout will not be recorded by the update service Status 01 2009 ...

Page 124: ...nt code number P00 01 3811 00 Example model plate Vehicle identification number VIN In addition to the model plate the vehicle identifica tion number VIN is also stamped into the body work It is located at the bottom in front of the passenger seat on the seat crossmember To check the VIN move the front passenger seat all the way back and flip up the cover in the floor covering The vehicle identifi...

Page 125: ...zles of the window cleaning system DC number 001 589 02 16 00 FG 85 Set A i Note Special tools The published special tools already ordered for the C Class model 204 are also valid for the E Class coupé See the Workshop Information System WIS for more detailed information on this model designation i Note For more information on workshop equipment commercially available tools and special tools see t...

Page 126: ... the area of the front longitudinal member crash console attachment Source in Germany CELETTE Vertriebs GmbH Siemensstrasse 19 D 77694 Kehl Sundheim www celette de HSK CAR BENCH Karosseriegeräte Vertriebs GmbH Am Fliegerhorst 3 D 63762 Grossostheim Ringheim www carbench de Source outside Germany CELETTE S A 13 Route de Bechevienne BP9 F 38217 Vienne Cedex France CAR BENCH International S p A Via D...

Page 127: ...261 Extraction device socket with internal clamping P58 40 2087 00 Use Exhaust socket for vehicles with tail pipe finishers integrated in the bumper and vehicles with straight exhaust tail pipes Manufacturer NORFI Absaugtechnik GmbH Kelterstr 65 D 72669 Unterensingen www norfi de Order number 25 4950 103 i Note on the extraction devices The clamp operates inside the tailpipe of the exhaust system ...

Page 128: ...diesel injection CGI Stratified charged gasoline injection CMS PRE SAFE brake Collision Mitigation System DAB Digital Audio Broadcasting DAS Diagnosis Assistance System DBE Overhead control panel OCP DSB Digital Service Booklet DVD Digital Versatile Disc EBV Electronic brake force distribution EBD ECO Electrically adjustable power steering pump Electronically Controlled Orifice EDW Anti theft alar...

Page 129: ...uropean Driving Cycle NEDC NTG New Telematics Generation OBD On board diagnosis PVC Polyvinyl chloride RAB Ready Alert Braking RDK Tire pressure monitor TPM RFK Reversing camera ROZ Research octane number RON SA Special equipment SBS Voice control system VCS SDAR Satellite digital audio radio SPPS Service Package Pricing System TSA Trailer Stability Assist VGS Fully electronic transmission control...

Page 130: ...tertainment 113 Environmental compatibility 10 Exclusive Parking Assist 84 89 F Front axle 56 H Halogen headlamps 72 Head restraints 37 38 I Innovations 10 Inside rearview mirror with compass 40 Instrument cluster ECE version 32 USA version 33 Instrument panel 31 Intelligent Light System 74 Interior design 30 ISOFIX 39 L LIN bus 68 LINGUATRONIC voice control system VCS 116 M Maintenance 42 Model p...

Page 131: ...s Adapter plate 124 Adjusting tool 124 Speed sensitive power steering 54 Steering wheel electronics 55 Storage and stowage compartments 41 Suspension systems DIRECT CONTROL 58 Vehicle dynamics package 59 T Top coat 57 TopTether 39 V Vehicle concept 9 Vehicle identification number VIN 123 Vehicle views Front view 22 Rear view 23 Side view 24 W Workshop display 43 Workshop equipment Extraction devic...

Page 132: ...r Model Series 207 Daimler AG GSP OI HPC R 822 D 70546 Stuttgart Order No 6516 1369 02 Printed in Germany 01 09 Introduction of the New E Class Coupé Introduction into Service Manual for Model Series 207 This printout will not be recorded by the update service Status 01 2009 ...

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Mercedes-Benz E-Class Series 207, Service Manual

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