Mendota FV33i-PF2-0113 Installation & Operating Instructions Manual Download Page 46

45 

LP GAS PRESSURE REQUIREMENTS 

Inlet and manifold gas pressure checking taps are located on gas valve. These ports are only accessible from the 
outer left side of the fireplace. A qualified installer shall take pressure measurements at these ports to verify and 
set the correct gas pressures during the LP Kit installation and before facia materials are installed over the front of 
this fireplace.

 

Manifold pressure must be taken at the “MANIFOLD PRESSURE" tap and inlet pressure at the 

"INLET PRESSURE" tap 

with the burner

 

operating

 by a qualified installer. 

 

  

DESIRED 

INLET 

PRESSURE 

MINIMUM 

INLET 

PRESSURE 

MAXIMUM 

INLET 

PRESSURE 

MANIFOLD 

OUTLET 

PRESSURE 

AIR SHUTTER 

POSITION 

L.P. GAS 

11.0" W.C

(2.75 kPa) 

11" W.C. 

(2.75 kPa) 

13.0" W.C. 

(3.24 kPa) 

10.0" W.C. 

(2.5 kPa) 

1/4" OPEN MIN. 

(5 mm) 

REGULATE THE FLAME HEIGHT TO "HIGH" POSITION.   OUTLET GAS PRESSURES MAY VARY PLUS OR MINUS 5%. 

LPG PROPER INPUT RATES: 

With the proper orifices installed, as specified above, this 
fireplace utilizing LP Gas will have a maximum input rate of 
31,000 Btu/Hr. 
 

LEAK TESTING REQUIREMENTS 

Prior to completing the conversion process

, c

heck for gas 

leaks with soap and water solution at all plumbing joints 
prior to placing this appliance into operation.  It is recom-
mended that all gas-plumbing joints, factory installed and 
field installed are checked for leaks.  

PILOT FLAME AND MAIN BURNER 
RELATIONSHIP VERIFICATION 

Prior to completing the conversion process, the qualified 
service technician must, light the pilot light and verify the relationship between the 
pilot light flames and the main burners. The pilot light flames directed towards the propagation ports on the rear 
and front burner must overlap the propagation ports on the burners. The pilot light flames must be a minimum of 
¾” long and must overlap the propagation ports on both the rear and front burners as shown in the diagram, be-
low. Verify that the burner tubes ignite quickly and the burner flames propagate smoothly along the entire length 
of the burners.

 

 

PILOT FLAME LENGTH ADJUSTMENT 

If the pilot light flame length is too short and the system 
does not maintain a standing pilot, a qualified installer 
may increase the length of the pilot light flames to meet 
the two requirements:  Minimum pilot light length to 
maintain a standing pilot light and the pilot light flames 
must be long enough to overlap the front and rear burn-
er ports.  
 

Figure 1: Pressure Test Port 

1" MIN.

FRONT

BURNER

REAR

BURNER

PILOT LIGHT FLAMES 

MUST OVERLAP 

BURNER PORTS.

Summary of Contents for FV33i-PF2-0113

Page 1: ...been under water MODEL NO FV33i PF2 0113 WARNING Improper installation adjustment altera tion service or maintenance can cause injury or prop erty damage Refer to this manual For assistance or additio...

Page 2: ...SECONDARY AIR INTAKE ADJUSTMENT DAMPER This is located above the glass frame in the top convection air cavity Adjustment is to be made by loosening the securing nut then sliding to the right to close...

Page 3: ...cal static noise during the first few hours of operation This is normal during the break in period It is recommend ed that following the Paint Curing Cycle the blowers be run at their maximum speed f...

Page 4: ...OOR REMOVAL AND REPLACEMENT 22 OPERATING DURING POWER OUTAGES 35 FIRST TIME PILOT LIGHTING INSTRUCTIONS 36 IPI STANDING PILOT SYSTEM INFORMATION 37 FV33I GAS IGNITION SYSTEM WIRING DIAGRAM 38 MAINTENA...

Page 5: ...IGNITION IPI SYSTEM ACTIVATED WITH THERMOSTATIC REMOTE CONTROL GAS REQUIREMENTS SUPPLY PRESSURE GAS INLET 3 8 N P T NAT GAS 7 W C 5 0 W C MIN 11 W C MAX L P GAS 11 W C 11 W C MIN 13 W C MAX ELECTRICA...

Page 6: ...ilding Code 3 A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight 8 feet above grade directly in line with the exhaust ven...

Page 7: ...rds of high surface temperature and should STAY AWAY to avoid burns or clothing ignition Young children should be CAREFULLY SUPERVISED when they are in the same room as the appliance These units MUST...

Page 8: ...ly by a professional service person More frequent cleaning may be required due to excessive lint from carpeting bedding material carbon build up etc It is imper ative that control compartments burners...

Page 9: ...nts and vent caps when installing your fireplace insert All vent pipe sections must be tight and leak proof HEATING PERFORMANCE The Mendota FV33i I Fireplace Insert is a true high efficiency gas heate...

Page 10: ...1 7 8 15 3 4 Minimum Fireplace Depth Required 17 3 8 27 5 8 VISIBLE GLASS SIZE 398 SQ IN ACTUAL GLASS SIZE 468 SQ IN B A 22 3 16 MINIMUM FIREPLACE WIDTH REQUIRED AT REAR WALL 12 7 8 9 5 8 15 3 4 MINIM...

Page 11: ...D MANTEL PROFILES MANTEL DEPTH IN DISTANCE TO MANTEL IN 16 HEARTH PROTECTION PAD REQUIRED IF NOT ELEVATED FOR EVERY 1 INCH THE UNIT IS ELEVATED HEARTH PROTECTION PAD DEPTH MAY BE REDUCED BY 2 IF ELEVA...

Page 12: ...nd 3 flue liners permanently secure damper in open position NOTE Massachusetts requires that the flue damper must be removed or permanently welded in the open position 6 If damper opening is too small...

Page 13: ...OMPONENTS AS LISTED IN FIGURES BELOW The solid fuel fireplace chimney must be clean and in good working order and is constructed on non combustible materials Chimney cleanouts must fit properly The re...

Page 14: ...the liner s and tie a rope to it Two installers should proceed to the roof and drop the rope with weight on the end to make sure it goes all the way down and insert the liner s past the flexible port...

Page 15: ...Adapter forward between guide rails Vent Adapter s front flat section should contact insert top as you slide the Vent Adapter forward 18 Use Glass Latch Tool to grab Vent Adapter through slot and hole...

Page 16: ...leveling the unit may need to be shimmed with washers under the bottom corners of insert 20 The proper Insert Faceplate can now be placed in position Assemble surround by following instructions suppli...

Page 17: ...6 refer to the diagram above and the following procedure to see if addi tional floor protection is required Project a line using string or a tape measure from the lower edge of the glass window to the...

Page 18: ...gas pipe diameters PIPE LENGTH FEET SCHEDULE 40 PIPE INSIDE DIA TUBING TYPE L OUTSIDE DIA NAT L P NAT L P 0 10 1 2 1 3 cm 3 8 1 0 cm 1 2 1 3 cm 3 8 1 0 cm 10 40 1 2 1 3 cm 1 2 1 3 cm 5 8 1 6 cm 1 2 1...

Page 19: ...URAL GAS 7 0 W C 1 75 kPa 5 0 W C 1 12 kPa 11 W C 2 61 kPa L P GAS 11 0 W C 2 75 kPa 11 W C 2 75 kPa 13 0 W C 3 24 kPa TURN GAS VALVE KNOB TO HIGH POSITION GAS PRESSURES MAY VARY PLUS OR MINUS 5 NOTE...

Page 20: ...s the information sticker must be filled out by the installer and adhered to the appliance at the time of conversion Cet appareil est equip pour des altitudes compries entre 0 et 2000 pieds 0 610 m se...

Page 21: ...des a 4XAA Battery Pack and a connector wire harness that is designed to be used as the 6V DC power source during electrical power outage conditions Planning for AC 120 VAC connection Two options exis...

Page 22: ...connections in this appliance including field installed supply line fittings and all factory installed gas train connections between the gas valve and the burner orifice s and pilot light must be leak...

Page 23: ...t at top of glass frame 2 Pull Glass Latch Tool outward about 3 8 3 Rotate Glass Latch Tool 90 degrees 4 Release Glass Latch Tool 5 Remove Glass Latch Tool To Latch Glass Frame Latches reverse steps 5...

Page 24: ...Placement of coals has a big effect on front burner flame appearance and glow of coals More coals less yellow flame and more glow Fewer coals more yellow flame and less glow Heat can be reduced by low...

Page 25: ...OG 1 REAR LOG ON REAR SHELF BEHIND REAR BURNER SLIDE LOG TO RIGHT UNTIL LOG TOUCHES RIGHT SIDE BRICK PANEL PUSH LOG BACK SO IT TOUCHES REAR BRICK PANEL THIS LOG IS RECOMMENDED TO BE PUSHED TO THE FAR...

Page 26: ...LOG 2 DOES NOT SIT BETWEEN REAR AND FRONT BURNER PLACE LOG 2 BETWEEN THE TWO BURNERS AND SLIDE TO THE RIGHT UNTIL THE CURVATURE IN THE FRONT BURNER CONTACTS THE CURVATURE ON THE RIGHT FRONT TIP OF LO...

Page 27: ...O THERE IS A NOTCH THAT MATES WITH THE LEFT MOST GRATE BAR SET LOG 3 ON THE GRATE BAR AND THE RECTANGLE SHAPED AIR SHUTTER BOX TOP SURFACE LOG 3 MUST LEAVE CLEARANCE FOR THE REAR BURNER PORTS SOME ROT...

Page 28: ...GRATE BAR ON THE FAR RIGHT SIDE SOME ROTATIONAL FLEXIBILITY IS ALLOWED TO LOG 4 AROUND THE PIN AND HOLE HOWEVER DO NOT ROTATE REAR END OF LOG OUTWARD ROTATE INWARD ONLY IF DESIRED ROTATING OUTWARD MA...

Page 29: ...LOG 5 HAS A HOLE THAT ALIGNS WITH THE LEFT SIDE PIN ON LOG 1 THE V NOTCH BETWEEN THE TWO BRANCHES MUST SIT DIRECTLY ON TOP OF THE REAR BURNER S LEFT SIDE PORTS AND MUST ALLOW THE FLAMES TO RISE INTO...

Page 30: ...OG 6 HAS A HOLE IN ITS BACK SIDE TO MATE WITH THIS PIN PLACE LOG 6 ON TOP OF LOG 1 S PIN THE OTHER END OF LOG 6 SITS ON TOP OF LOG 2 AS SHOWN BELOW SOME ROTATIONAL FLEXIBILITY IS ALLOWED FOR LOG 6 THE...

Page 31: ...P OF THE FRONT BURNER S REAR VISIBLE EDGE AND ON TOP OF LOG 4 THIS LOG IS DESIGNED TO HIDE THE PILOT LIGHT PLACE THIS LOG SO IT PROVIDES CLEARANCE TO ALL BURNER FLAMES AND PILOT FLAMES YET POSITIONED...

Page 32: ...THE POSTION SHOWN HERE LOG 8 SITS ON TOP OF LOG 2 AND RESTS AGAINST THE GRATE BAR 2 ND FROM LEFT ATTEMPT TO POSITION LOG 8 AS SHOWN HERE FOR THE BEST GLOW EFFECT AND REALISTIC LOOK DO NOT PINCH FRONT...

Page 33: ...OF THE FRONT BURNER PORTS AND DO NOT PLACE THIS LOG ON TOP OF LOG 2 SCATTER SMALL COALS ON THE FLOOR AND BETWEEN THE LOG GRATE S HORIZONTAL BAR AND THE FRONT BURNER A FEW COALS MAY SIT ON TOP OF THE F...

Page 34: ...COMPLETED LOG SET ASSEMBLY 33...

Page 35: ...the pilot light will remain ON Note If in SMART model the flame height function is not available for manual adjustment In SMART mode the flame height regulates automatically Fan Speed Control The fan...

Page 36: ...fore all battery power is lost When the batteries are replaced this icon will disappear OPERATING DURING POWER OUTAGES This electronic ignition system utilizes the supplied 110VAC power when it is ava...

Page 37: ...til the pilot flame lights and the pilot is burning steadily 7 Once the pilot flame is lit and well established close glass door WARNING NEVER IGNITE MAIN BURNERS WITH GLASS DOOR REMOVED OR OPEN Doing...

Page 38: ...ing IPI Mode This mode turns the pilot light OFF when the fireplace is not functioning and only lights the pilot light automatically when a call for heat is made by the remote control CPI Standing Pil...

Page 39: ...38 FV33i GAS IGNITION SYSTEM WIRING DIAGRAM...

Page 40: ...d per instructions on PAGE 25 C Check condition of glass door gasket gasket must seal tightly over firebox replace if necessary D Periodically check to verify that the vent system and vent cap are ope...

Page 41: ...hut off prior to disconnecting the electrical power ORIFICE SIZES REQUIREMENT A Natural Gas to LPG conversion kit HA 82 00411 is included with this fireplace insert LP Conversion Kit HA 82 00411 conta...

Page 42: ...hold ing the pilot base body with large vice grips tightly loosen Pilot Light s hex shape base using a open end wrench Rotate counter clock wise turn to loosen 9 Pilot arrives from the factory set for...

Page 43: ...urner is running parallel to front face of unit positioned properly so that the pilot light hood pointing to the left is pointed properly to wards the burner s flame propagation ports 11 Make certain...

Page 44: ...ure Regulator to the gas valve body and remove NG Pressure Regulator see following page for detailed instructions Note Be careful when remov ing or tightening the screw on the back side of the pressur...

Page 45: ...TOR CONVERSION INSTRUCTIONS WARNING Failure to position the parts in accordance with these diagrams or failure to use only parts specifical ly approved with this appliance may result in property damag...

Page 46: ...tion at all plumbing joints prior to placing this appliance into operation It is recom mended that all gas plumbing joints factory installed and field installed are checked for leaks PILOT FLAME AND M...

Page 47: ...unit to adjust for varying altitudes the information sticker must be filled out by the installer and adhered to the appliance at the time of conversion Cet appareil est equip pour des altitudes compri...

Page 48: ...run at their maximum speed for two 3 hour periods The burner flames may be on or off during these cycles The blowers in a few inserts may take longer to break in and may require additional operation t...

Page 49: ...ff and the local Mendota dealer promptly in formed Mendota products are designed and tested to operate without producing any sooting when installed and operated correctly Mendota dealers will correct...

Page 50: ...IR INTAKE DAMPER The SECONDARY AIR INTAKE DAMPER is located in the convection air cavity on top of the firebox It is accessible through the slot that is located directly above the glass frame s top su...

Page 51: ...s manual and can only be adjusted when unit is cold and the logs are removed The Rear Burner Air Shutter control is located on the right side of the unit about 2 above floor level next to the glass do...

Page 52: ...late is available in three designs and various sizes consult with your dealer on the various sizes available The three Faceplate Surround designs are A outer edge return B flat no return outer edge an...

Page 53: ...when it may be dark to the Backup DC Power Inlet port is more important than aesthetic appeal at other times Mendota recommends that you move the Backup DC Power Inlet Port to the front face or the le...

Page 54: ...rear of the Backup DC Inlet Port fitting 3 Loosen and remove the securing nut for the Inlet Port fitting then lift it up and out carefully while guiding the wires through the open slot 4 Carefully pu...

Page 55: ...lange MOUNTING THE COVER PLATE 1 Insert the stud on the back of the cover plate through the small knock out hole above the DC Inlet 2 Obtain a 5 16 box wrench Hold the 6 lock nut on the backside of th...

Page 56: ...S LIST 05 02 00351 SOLENOID 885 PROFLAME SIT VALVE 05 02 00381 IPI CONTROL BOARD PF2 05 02 00382 PROFLAME 2 TRANSMITTER GTMFSL BLACK 15 02 00064 BLOWER RIGHT HAND J238 10101 15 02 00065 BLOWER LEFT HA...

Page 57: ...NOT SHOWN 7 1 55 02 00088 TUBING 3 8 OD x 30 SS 304 REAR BURNER NOT SHOWN 8 1 60 01 00257 NIPPLE 3 8 NPT X 2 0 LONG 0 493 ID BLACK 9 1 60 05 00055 ELBOW 3 8 MALE NPT X 1 2 MALE NPT 90 DEG BRASS 10 1 6...

Page 58: ...available through Johnson Gas Appliance Company Contact your dealer for more detailed ordering information GLASS RETAINER TABS GLASS FRAME ASSEMBLY HA 82 00403 REPLACEMENT PARTS LIST ITEM PART NUMBER...

Page 59: ...r s specifications q CHECK FOR PROPER CLEARANCES TO COMBUSTIBLES Per pipe manufacturer s specifications q INSTALL PROPER SIZE GAS LINES CHECK FOR GAS LEAKS Per Manual q CHECK FOR CORRECT GAS PRESSURE...

Page 60: ...s that have not received prior written approval from Mendota NOTE Minor warping of certain parts or discoloration is normal and is not a defect covered by this warranty Major warping of parts can be c...

Page 61: ...60 TAPE SHUT JOHNSON GAS APPLIANCE COMPANY 520 E AVENUE N W CEDAR RAPIDS IA 52405 POSTAGE NEEDED...

Page 62: ...61 Johnson Gas Appliance Company 520 E Avenue N W Cedar Rapids IA 52405 Website www johnsongas com or www mendotahearth com Part 85 03 00891...

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