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Meler PS200 Instruction Manual Download Page 22

FOCKE MELER GLUING SOLUTIONS, S.A.

2-10

INTRODUCTION

Drum aeration pressure regulator adjusts air pressure to refill the empty 

drum while the platen is been raised up.

It is very important to adjust this pressure with the necessary value: a 

pressure greater than needed may pressurize the drum and cause a certain 

explosion when the platen goes outside the drum; a pressure lower than 

needed may depressurize and crush the drum, impeding the platen going out. 

Bypass valve relieves the adhesive circuit pressure when the pump is running 

but any applicator is opened, thus it operates as a safety valve. The pressure 

MUST NOT BE ADJUSTED without consulting the machine manufacturer.

Ratio between pneumatic pressure supplied and hydraulic pressure 

generated is 1/13 (as default, we recommended to adjust the valve to 4 bar 

approximately).

Optional equipment

To increase the performances of the machine it is possible to improve it with 

the following options: 

• Light tower.

•  Automatic air injection for platen pulling out

Summary of Contents for PS200

Page 1: ...MA 5066 ENG 250220 GLUING SOLUTIONS ADHESIVE MELTER PS200 DRUM UNLOADER INSTRUCTIONS MANUAL ...

Page 2: ...is strictly prohibited The specifications and information contained in this manual may be modified without prior notice This manual is a translation of the original that was written by Focke Meler Gluing Solutions S A in english language If there is any discrepancy between the different versions of this manual the original written in the english language shall prevail Focke Meler Gluing Solutions ...

Page 3: ...onents 1 3 Materials 1 3 Noise emission declaration 1 3 Intended use 1 4 Limited use 1 4 2 INTRODUCTION 2 1 Description 2 1 Intended use 2 2 Limited use 2 3 Modes of operation 2 3 Identifying the melting equipment 2 4 Main components 2 4 General 2 4 Control panel 2 5 Platen up down pushbuttons 2 6 Four colors light tower 2 6 Control card components 2 7 Pumping control card components 2 8 Pneumatic...

Page 4: ... applicators connection 3 5 Parameter Programming 3 5 Programming working temperatures 3 5 Selecting the overheating value 3 6 Keeping a component on display 3 7 External I O connections 3 7 Temperature ok 3 8 External Standby 3 8 Output inhibitor 3 9 Starting up the motor ok ext 3 10 Motor speed set point reference ref ext 3 10 Failures output in pump control card 3 10 Light tower signals 3 11 4 ...

Page 5: ... activation deactivation program 4 15 Programming the equipment s standby function activation deactivation 4 15 Disabling the equipment standby function programming 4 16 Special function buttons 4 17 Pumping control 4 18 Starting up the pump control card 4 18 Pumping safety measures 4 18 Password security 4 19 LED indicators 4 20 Modes of operation 4 21 Mode of operation with internal pumping cont...

Page 6: ...ing the drum with automatic aeration optional 4 33 5 MAINTENANCE 5 1 Equipment cleaning 5 1 Depressurizing the system 5 2 Platen maintenance 5 2 Pump maintenance 5 2 Inspecting for leaks 5 2 Motor gear maintenance 5 3 Cleaning the motor fan 5 3 Checking the lubricant 5 3 Recommended lubricants 5 3 Safety Thermostat 5 4 Air filter maintenance 5 4 6 TECHNICAL CHARACTERISTICS 6 1 General 6 1 Dimensio...

Page 7: ...BLE 9 4 B PLATEN ENSEMBLE 9 5 C SIMPLE MANIFOLD ENSEMBLE 9 6 C SIMPLE MANIFOLD ENSEMBLE 9 7 C DOUBLE MANIFOLD ENSEMBLE 9 8 D DOUBLE MANIFOLD ENSEMBLE 9 9 E PUMP ENSEMBLE 9 10 F PRESSURE RELIEF VALVE ENSEMBLE 9 11 G DRUM AERATION AUTOMATIC VALVE OPTIONAL 9 12 H PNEUMATIC CABINET 9 13 I ELECTRICAL CABINET COMPONENTS 9 14 I ELECTRICAL CABINET COMPONENTS 9 15 J CONTROL PANEL COMPONENTS 9 16 J CONTROL ...

Page 8: ...FOCKE MELER GLUING SOLUTIONS TABLE OF CONTENTS This page is intentionally left blank ...

Page 9: ...rform maintenance on it Also provide necessary safety material appropriate clothing footwear gloves and safety glasses In all cases observe local regulations regarding risk prevention and safety Symbols The symbols used on both the melter applicator equipment and in this manual always represent the type of risk we are exposed to Failure to abide by a warning signal may result in personal injury an...

Page 10: ...voltage Periodically inspect the cables to check for crushing wear and tear as well as to prevent tripping and falls as a result of their placement Although the system meets EMC requirements it is inadvisable to use devices that transmit high levels of radiation i e mobile phones or soldering equipment in their vecinity Hydraulic components As this is a pressurized system precautions related to th...

Page 11: ...r systems are designed for use with hot melt adhesives They should not be used with any other type of material and especially not with solvents which may cause personal injury or damage to internal system components Some units are specifically designed to use polyurethane reactive PUR hot melt adhesives Using PUR on a unit that is not prepared for that purpose may cause severe damage to the unit W...

Page 12: ...bels accompanying the equipment using adequate means of protection during each mode of operation Limited use The equipment should never be used under the following conditions Use with reactive polyurethane or any other material that might cause safety or health risks when heated Use of equipment in environments where cleaning is necessary using water jets Use of equipment to heat or melt food prod...

Page 13: ... containers with straight sides for capacities of up to 200 L They are designed to be used for applications that require high flow levels and speed in supplying the material to the substrate Their main advantage is the direct use of the material s packaging itself without the need for protective systems when using reactive polyurethanes since basically only the material being pumped is melted ...

Page 14: ...ction for the stand by motor start stop and pump revolution speed set point signal activation input External connection for the temperatures ok and empty drum signals PS200 drum melters are designed to be used with Meler hoses and applicators in hot melt adhesive applications Their diverse variations line coating or swirl spray cover a wide range of applications and are very versatile within all t...

Page 15: ...al pumping and external speed_Switches in the position ok int and ref ext This mode of operation is performed through internal pumping control and speed control by means of an external 0 10 V signal sent from the main machine Control of external pumping and internal speed_Switches in the position ok ext and ref int This mode of operation is performed through external pumping control and manual spe...

Page 16: ...echnical information may be found on the identification plate located on the frontal side of the electrical cabinet Main components General 1 Electro pneumatic control cabinet 2 Hose applicator electrical connections 3 Pneumatic cylinders 4 Melting platen 5 Pump 6 Purge and manual aeration system 7 Gear motor 8 Pneumatic bypass valve 9 Automatic aeration valve 10 Drum placing system 11 Support wit...

Page 17: ...n 3 Emergency stop button 4 Drum aeration pushbutton Air in 5 Green Start pump pushbutton 6 Platen down bimanual pushbutton 7 Main power switch 8 Temperature control card 9 Pumping control card 10 Bypass valve pressure gauge two in case of double pump 11 Bypass valve pressure regulator two in case of double pump 11 10 1 2 4 5 6 3 7 6 9 8 ...

Page 18: ... allowed LIGHT ON actual sense of motion actual sense of motion LIGHT OFF extreme position reached extreme position reached but blinks due to empty drum signal Four colors light tower RED Alarms AMBER Motor running pump rotation FIXED WHITE Empty drum BLINKING WHITE Half empty drum GREEN Drum melter ready temperatures ok ...

Page 19: ...laten indicator LED 2 Applicator indicator LED 3 Temperature set point 4 Real temperature 5 ON OFF switch 6 Standby function 7 Temperature OK LED 8 Time scheduling 9 Left right button channel selection 10 Up down button temperature modification 11 Hose indicator LED 7 1 11 5 6 8 2 9 3 4 10 ...

Page 20: ...ing permission LED 5 Up down arrow keys for selecting values 6 Left right arrow keys for selecting options 7 Speed ramp steps display screen 8 Speed ramp value selection LEDs voltage speed 9 Voltage pump speed errors display screen 10 Pumping control internal external selection 11 Pumping speed internal external selection 12 Voltage value display of the external signal of the speed control ...

Page 21: ...r pressure regulator 3 Pneumatic cylinder pressure gauge 4 Bypass valve pressure regulator 5 Bypass valve pressure gauge 6 Drum aeration pressure regulator 7 Drum aeration pressure gauge 8 Drum aeration air pressure relief valve 9 Bypass air pressure relief valve 10 Drum aeration solenoid valve 11 Pneumatic cylinder solenoid valve 12 Drum aeration air shutoff valve manual option 10 4 9 5 11 12 1 3...

Page 22: ...ize and crush the drum impeding the platen going out Bypass valve relieves the adhesive circuit pressure when the pump is running but any applicator is opened thus it operates as a safety valve The pressure MUST NOT BE ADJUSTED without consulting the machine manufacturer Ratio between pneumatic pressure supplied and hydraulic pressure generated is 1 13 as default we recommended to adjust the valve...

Page 23: ...ctrical power Pneumatic conduct and connection to the compressed air system Multicore cable for external electrical control Optionally a gas ventilation system Installation requirements Before installing PS200 drum melter equipment we must make sure that the space assigned to it permits installing connecting and using the entire system Similarly we must check to see that the electrical and pneumat...

Page 24: ...en when the equipment is turned off voltage remains in the intake terminals which may be dangerous during internal equipment manipulations PS200 drum melters include a lockable voltage disconnection switch which isolates the equipment from its power source It is protected from power surges and short circuits by means of magnetothermic switches and it is equipped with personal protection from branc...

Page 25: ...djustments the electrical panel etc Unpacking Before beginning to install the drum melter it must be removed from its position on the pallet and inspected in order to detect any possible deterioration or damage Inform your Meler agent or the Head Office of any defect including that to the outside packing materials Contents The drum melter s shipping packaging may contain accessory items that were ...

Page 26: ... cable gland and attach to the inside anchor making sure that the cable reaches the power intake terminals Connect each cable wire at its corresponding position keeping in mind each cable s color and function 2X01 2X02 2X03 phase orange 2X04 neutral blue and 2X05 ground green yellow Pneumatic connection Connect the plant s air system maximum of 6 bar to the drum melter s intake using flexible tubi...

Page 27: ...ide damage to the hose Save the threaded caps that are removed from the distributor to connect the hoses In the future they may be necessary if a hose is disconnected from its position Complete the electrical connections for the hoses and applicators with the equipment turned off Failure to do so may result in electrical defects to the connection and cause alarm messages to appear on the melting e...

Page 28: ...ta This simple process must be repeated for each one of the components installed on the melter Selecting the overheating value 1 Press the buttons with the clock symbol and the down arrow at the same time to enter the special menu The choice of display units ºC or ºF will appear on the display 2 Using the right arrow we advance to the next screen where the overheating symbol appears 3 Select the d...

Page 29: ...rning light beacon that all the system temperatures have reached 3 below their set point value and the delay time have finished during start up or that their real value is not 20 C below their set point value during operation External Standby_control input from the standby mode via a non voltage contact The standby function is connected with a closed contact an open contact disconnects it Output d...

Page 30: ...wire in one of the two holes in the terminal Since this contact is not under voltage there is no connection polarity 4 Make sure that the cables are firmly attached by the terminal screws 5 Make sure that the cable is well connected and that its path through the electrical cabinet presents no risks of snagging being cut or any other accidental deterioration Warning It must be connected to 24 AC or...

Page 31: ...terminals 1 common voltage output 2 input for inhibitor output 1 3 input for inhibitor output 2 4 input for inhibitor output 3 5 input for inhibitor output 4 6 input for inhibitor output 5 7 input for inhibitor output 6 8 without connection 4 Reconnect the card connector 5 Make sure that the cable is well connected and that its path through the electrical cabinet presents no risks of snagging bein...

Page 32: ...k ext on the control panel must be on Motor speed set point reference ref ext 1 If this is the only signal being connected use 0 5 mm2 two wire cable 2 Thread the power cord max Ø12 5mm through the electrical wall bushing Pg16 and fasten it to the inside anchor making sure that the cord reaches the power card connector 3 Connect the two wires from the start up signal to the terminals XV11 and XV12...

Page 33: ... wire in one of the two holes in the terminal Since this contact is not under voltage there is no connection polarity 4 Make sure that the cables are firmly attached by the terminal screws Warning It must be connected to 24 AC or DC voltage with a maximum current of 1A Light tower signals These signals are internally connected with the external associated pairs to the following terminal blocks Sig...

Page 34: ...FOCKE MELER GLUING SOLUTIONS S A 3 12 INSTALLATION This page is intentionally left blank ...

Page 35: ...r equipment The first large group is the platen distributor ensemble They form a single heated unit The distributor with an independent temperature control allows you to maintain a uniform temperature throughout the entire adhesive circuit right up to the hose outputs The second group is the hose group These are identified on the front panel from No 1 to No 4 and by a picture of the corresponding ...

Page 36: ...plicators connected heating control LED green will light up and the platen will begin to heat Once it has reached 3 below the programmed temperature set point of the platen a programmable delay timer starts until guaranteeing fusion the pump receives permission to operate and the signal will be sent to the main machine indicated by the two corresponding green LEDs While the system is running the d...

Page 37: ...isconnection LED display On off Standby constantly lit turned off unit function activated blinking slowly deactivation programmed for the current day activation programmed for the current day blinking rapidly activation deactivation programming mode activation deactivation programming mode off unit in operation function deactivated simultaneous intermittence from leds of pump activation and main m...

Page 38: ...old platen hose1 applicator1 hose4 applicator4 To remove a component from permanent display simply press either of the left right arrows Alarm displays PS2000 drum melter equipment tell the user when a malfunction has occurred in the unit sending warning messages that may be seen on the control panel display When an alarm appears the control unit takes a series of steps to protect the unit Simply ...

Page 39: ... hoses and 160ºC for the applicators C displayed Code Source Actions Heating Pump Main machine signal Err 0 platen broken sensor only platen off off off Err 1 hose1 broken sensor only hose1 off off off Err 2 applicator1 broken sensor only applicator1 off off off Err 3 hose2 broken sensor only hose2 off off off Err 4 applicator2 broken sensor only applicator2 off off off Err 5 hose3 broken sensor o...

Page 40: ...peated for each of the components whose set point temperature value you wish to modify Programming the applicator parameters The access to the parameters is performed from the special menu Simulta neously press the buttons with the clock symbol and the down arrow to enter this menu The navigation order is as follows Function Symbol on the dis play Default value Selects the temperature unit to disp...

Page 41: ...ght arrow to move to the next display where the overheating symbol appears 4 Select the desired value between 10 and 25 using the up down arrow The value shown corresponds to the increase in real temperature allowed over the set point temperature without activating the alarm message 5 Use the right arrow to go to the next display where the standby function symbol appears 6 Use the up down arrow to...

Page 42: ...e the up down arrow to select the desired value see Timer to switch between ON Standby OFF modes 13 Use the right arrow to go to the next display 14 Use the up down arrow to select the desired value see Timer to switch between ON Standby OFF modes 15 Use the right arrow to go to the next display 16 Use the up down arrow to select the desired value see Password to access parameter programming 17 Us...

Page 43: ...need to change the adhesive agent filter 20 Use the right arrow to return to the initial parameter For any parameter the left arrow may be used to exit the special menu and display the tank temperatures once again To record any parameter you must always move to the next parameter using the right arrow To record any parameter you must always move to the next parameter using the right arrow ...

Page 44: ...ON mode again press the ON OFF push button on the control board The programmed S 1 time will begin a countdown the moment the melter reaches the service temperature S 1 S 2 Functionality dIS dIS The external Standby input CN4 is disabled The melter can be set to Standby mode with the push button OFF OFF The external Standby input CN4 runs normally Contact CLOSED Equipment in STANDBY Mode Contact O...

Page 45: ...000 Enter the Password using the up and down keys Once the Password is displayed press the right key By pressing the left key the equipment will return to the same mode of ope ration that was active before the enter password message appeared If the Password is incorrect the equipment will not access the desired menu and it will return to the same mode of operation that was active before the PAS 00...

Page 46: ...s that the adhesive filter of the equipment must be cleaned and or repla ced Press any key to delete the message and the counter will return again to 1000 hours The equipment will return to the same mode of operation that was activated before the message appeared Use the up and down keys of this function to modify this value so the filter cleaning warning adjusts to the specific needs required for...

Page 47: ...ss the button with the clock symbol once again On the left display you will see the time with a dot indicating that this is the value that may be modified while the minutes appear on the second display 3 Use the up down arrow to select the desired value 4 Press the button with the clock symbol once again Now the dot will appear on the right display 5 Use the up down arrow to select the desired val...

Page 48: ...lock symbol once again Two times will appear one in each display The display on the left shows the start time while the display on the right shows the finish time 4 The blinking dot next to the start time indicates that this is the value that may be modified Use the up down arrow to select the desired value 5 Press the button with the clock symbol once again The dot changes to the finish time 6 Us...

Page 49: ... Pressing either the left or the right arrow button will exit this program and return to the platen temperature display Programming the equipment s standby function activation deactivation You may program an activation and a deactivation time for every day of the week from Monday 1 to Sunday 7 Time is expressed in 15 minute increments so we cycle from 10 0 10 hours and 0 minutes to 10 1 10 hours a...

Page 50: ...ht arrow button will exit this program and return to the platen temperature display The green LED next to the standby button will remain blinking as long as there is an equipment standby function activation time programmed for the current day Disabling the equipment standby function programming It is possible to disable the equipment standby function programming without canceling the daily program...

Page 51: ... programmed as 30 30 when you press the standby function button the platen set point temperature will drop to 112 C 70 of 160 C The three means for activating the standby function available with PS200 melters have the following priority protocols 1 Manual standby function button 2 Standby function external signal 3 Standby function activation deactivation programming Therefore if the function is a...

Page 52: ...til enabled by pressing the ON OFF button on the control card This function may be disabled in the User configuration menu For the pumping control to allow the pump to operate the pumping ON OFF button must be pressed leaving it enabled the red LED on the pumping ON OFF button will turn off When enabled the control card will allow pumping as soon as all the required conditions are recovered includ...

Page 53: ... ON OFF buttons will be operational While this security option is programmed in order to avoid the need to turn off and restart the machine to return to the User configuration menu on pressing any key except the control card ON OFF and pumping ON OFF buttons a password will be required When the password is entered correctly the control card can be left operational by setting it to 0 When using thi...

Page 54: ...EDs are green in colour 4 Int and ext ref LEDs when the equipment is operating in internal reference mode the int LED will be illuminated and the ext LED turned off When the equipment is operating in external reference mode the ext LED will be illuminated and the int LED will be turned off These can never be both on or both off at the same time These LEDs are green in colour 5 Ext on LED when the ...

Page 55: ... E5 in which case starting the pump would be impossible In case of the pump be operating and this input is activated pumping will cease immediately If a speed has been previously set this value will be shown on the display and the pump will start to rotate at the speed indicated provided that all prior conditions are met Otherwise 3 Using the up down arrows select the rotation speed and or wait fo...

Page 56: ...he pumping ON OFF button is pressed red LED is illuminated When the MAXIMUM RPM ALARM TIME appears When the MINIMUM RPM ALARM TIME appears When the voltage signal from the main machine is zero The maximum full scale for admissible revolutions is 100 we recommend working at speeds of not less than 10 rpm and not greater than 80 rpm The full scale can be adjusted by reducing this value in percentage...

Page 57: ...mmediately The system will wait for the pumping control signal from the main machine If a speed has been previously set this value will be shown on the display and the pump will start to rotate at the speed indicated provided that all prior conditions are met Otherwise 3 Using the up down arrows select the rotation speed and or wait for pumping permission to be enabled red LED is turned off At thi...

Page 58: ...That the field MAXIMUM RPM is not set to zero this field is available on the control card User configuration menu That the failure input is not activated E5 in which case starting the pump would be impossible In case of the pump be operating and this input is activated pumping will cease immediately The system will wait for the main machine to send the pumping activation and rotation speed signals...

Page 59: ...lue is 100 consequently alarm not operational 2 MAXIMUM RPM ALARM TIME this will be a period programmed between 0 and 999 in seconds In the event that the output RPM exceed the value programmed for MAXIMUM RPM ALARM during the period established in this field MAXIMUM RPM error will be activated the pump will stop and an error message will be displayed By default this value is 30 seconds 3 MINIMUM ...

Page 60: ...eed that is below the MINIMUM RPM ALARM for the period established in the MINIMUM RPM ALARM TIME field When this alarm is triggered an E L error is shown on the control card To reset this error you must turn off and start up the control card with its ON OFF button Variator alarm This alarm is triggered when the control card input is activated by a variator error signal When this alarm is triggered...

Page 61: ...r the speed ramp and therefore the voltage will always be 0 while the value for output RPM is editable The possible values for each point must be equal to or greater than the value corresponding to the previous point Point 5 is the final point for the speed ramp and therefore the voltage will always be 10 while the value for output RPM is editable It is not necessary to program the value for MAXIM...

Page 62: ...go to the next point The IN LED to the position OFF and the OUT LED to the position ON 3 XXX which means that the output speed value is being programmed for point 3 with the up down arrow keys the value may be modified within a range from 000 to MAXIMUM RPM press the right arrow key to go to the next point The IN LED to the position ON and the OUT LED to the position OFF 4 XXX which means that the...

Page 63: ...se the adhesive circuit pressure has a 13 1 ratio to the pressure displayed on the pressure gauge Pneumatic valve adjustment To adjust the pressure with this valve model follow these steps 1 Unlock the pressure regulator control by pulling on it gently 2 Turn it clockwise to increase the pressure This will be seen reflected on the pressure gauge located next to it Warning Do not exceed 6 bar of pr...

Page 64: ...th the system at the lowest position the amber button Platen up blinks showing the possibility to move up the platen Pushing it the platen moves up until the button is re push or it reaches the highest position detected by the corresponding sensor on the cam system where it stops and the button light goes off Automatically while platen is moving up the air input for aeration is activated to avoid ...

Page 65: ...ll of the solidified adhesive Activate the pump green button The system is ready to operate Removing the empty drum A warning Platen down button light blinking on the control panel or an external signal to the light tower or the main machine informs you that drum is empty When this happens the pump will remain deactivated You can activate the pump manually pushing continuously the green button to ...

Page 66: ...T REMOVING THE PLATEN Push the amber button Platen up and it starts moving up Automatically it is activated the drum aeration input When the platen reaches the highest position the amber light Platen up goes off while the amber light Platen down blinks waiting a new order to move down the platen Remove the drum retainer and take out the empty drum 1 If a new drum is not going to be placed immediat...

Page 67: ...g up after the operator pushes the amber button Platen up Automatically the drum aeration system is activated Warning Excess air will pressurize the inside of the drum The pressure of the aeration air may be regulated according to the speed with which the plate is moved up maximum pressure is limited to 1 5 bar The air is necessary to prevent depressions inside the drum By default it is adjusted t...

Page 68: ...FOCKE MELER GLUING SOLUTIONS S A 4 34 MELTER OPERATION ...

Page 69: ...sness may result in injury or death Clean the exterior using a cloth moistened with water Do not use flammable liquids or solvents To carry out external cleaning Use cleaning products compatible with polyamide materials Apply the cleaning product with a soft cloth Do not use sharp tools or scrapers with sharp edges Operation Frecuency Refer to External cleaning Daily Equipment cleaning System depr...

Page 70: ...Request and read carefully the technical specifi cations for the product When restarting production remove cleaning product remains with the new adhesive The platen has a PTFE coating to improve its non stick property This means that platen cleaning is relatively easy Cold material may be removed by pulling on it gently If necessary the platen may be heated to 60 80ºC to make adhesive removal easi...

Page 71: ...thetic grease for lubrication free of outside contamination for life Ambient temperature 0 40 C with peaks of as low as 20 C and up to 50 C Use only those lubricants recommended by the manufacturer The use of other types may cause premature wear or damage to the gear reducer If the unit features a 0 375 kW gear motor its gearbox will have a capacity for approximately 0 35 kg of lubricating grease ...

Page 72: ...regulate the maximum working pressure The air humidity condensation is collected in a cup inside the filter regulator To purge it open the small purging valve located on the bottom of the cup Depending on how dirty the air used is it is recommended to clean the inside of the filter of any particles once every six months To do this first purge the collector cup cut off the air pressure intake and u...

Page 73: ...uble cc rev double 1 single pump or 1 double pump 1 single pump or 1 double pump 2 single pumps up to 8 cc rev 2 single pumps up to 8 cc rev 2 per pump thread 3 4 UNF 2 per pump thread 3 4 UNF Up to 4 outputs standard version 375W 550W 750W 1 100W depends on the pump 10 80 rpm 0 100 rpm range 40 to 200 C 100 to 392 F RTD 0 5 C 1 F Pt 100 or Ni 120 80 bar 1 160 psi recommended not exceed 70 bar 80 ...

Page 74: ... and motor running empty drum or half empty drum and drum melter ready Automatic air injection for platen pulling out When the platen is going up an air injection system is used to counteract the vacuum effect inside the drum The system is manually control mounting a special pipe into the platen when before it goes up Optionally this procedure can be automatically done with the suitable device und...

Page 75: ...ELECTRICAL DRAWINGS 7 1 MA 5066 ENG PS200 DRUM MELTER MANUAL 7 ELECTRICAL DRAWINGS ...

Page 76: ...FOCKE MELER GLUING SOLUTIONS S A 7 2 ELECTRICAL DRAWINGS This page is intentionally left blank ...

Page 77: ...ve 11 Pneumatic cylinder pressure regulator 12 Pneumatic cylinder pressure gauge 13 Pneumatic cylinder flow regulator 14 Pneumatic cylinder Pneumatic drawing with automatic aereation system 1 Drum aeration valve system 2 Intake filter 3 Drum aeration control 3 2 solenoid valve 4 Drum aeration pressure regulator 5 Drum aeration pressure gauge 6 Drum aeration pressure relief valve 7 Bypass valve pre...

Page 78: ...FOCKE MELER GLUING SOLUTIONS S A 8 2 PNEUMATIC DIAGRAMS 1 2 3 4 5 6 9 8 7 11 12 10 13 14 ...

Page 79: ...1 bar max DRUM MELTER INYECCIÓN AUTOMÁTICA DE AIRE 2 05 13 P 6 bar 6 bar max MANOMETER MANOMETER MANOMETER PLATO ARRIBA DRUM UP PLATO ABAJO DRUM DOWN 1 0 2 0 1 02 2 02 2 03 1 03 1 1 1 04 0 1 3 02 3 04 4 04 4 02 4 1 3 0 4 0 4 2 PNEUMATIC DIAGRAM AUTOMATIC AIR INJECTION 1 2 3 4 5 6 9 8 7 11 12 10 13 14 ...

Page 80: ...FOCKE MELER GLUING SOLUTIONS S A 8 4 PNEUMATIC DIAGRAMS This page is intentionally left blank ...

Page 81: ...equipment appears in this chapter to provide a quick reliable guide for their selection The spare parts are listed by groups in a natural order as they are located on the units As a visual help the manual includes drawings of the components with a drawing number to easy find them through the list The list gives you the part number and description ...

Page 82: ...FOCKE MELER GLUING SOLUTIONS 9 2 SPARE PARTS LIST A STRUCTURE 7 5 4 6 2 3 9 8 1 ...

Page 83: ...th fan 150118230 0 55kW gear motor with fan 150118240 0 75kW gear motor with fan 150118250 1 1kW gear motor with fan 4 150023670 Lobed wheel M12x50 5 150023680 Dripping tray 6 150118170 Magnetic sensor 7 150023760 Elbow connector socket base 150020720 Female 12 pole base connector 8 150110910 Hose protection spring ensemble for drum melter 9 150023660 Hose protection spring for drum melter ...

Page 84: ...FOCKE MELER GLUING SOLUTIONS 9 4 SPARE PARTS LIST B PLATEN ENSEMBLE 2 3 4 5 7 8 6 1 ...

Page 85: ...ed resistor drum melting platen 2 150110810 Smooth melting disk 3 150110820 Axial melting disk 4 150110830 Parallel melting disk 5 150021220 High temperature platen seal 6 R0005031 Pt100 sensor encapsulated Ø4 8 mm 150090300 Ni120 sensor 7 150023560 M32x1 5 metalic cable gland 8 150114620 Safety thermostat 230 ºC ...

Page 86: ...FOCKE MELER GLUING SOLUTIONS 9 6 SPARE PARTS LIST C SIMPLE MANIFOLD ENSEMBLE 7 5 13 14 9 10 11 12 3 4 2 1 6 8 ...

Page 87: ...100083 Pump plug o ring 5 150110840 O ring Ø35x2 6 150090360 O ring Ø37x2 7 150110860 Drain collecting bucket 8 150023690 Ball valve H G3 8 H G3 8 9 150025420 Drum aeration simple manifold ensemble 10 150024430 O ring Ø13x3 11 150110850 Drum air drain rod 1 4 ensemble with o ring 12 150027960 3 4 16h UNF plug with o ring 13 150041920 O ring for fitting 3 4 14 R0005031 Pt100 sensor encapsulated Ø4 ...

Page 88: ...FOCKE MELER GLUING SOLUTIONS 9 8 SPARE PARTS LIST C DOUBLE MANIFOLD ENSEMBLE 4 12 2 3 6 5 8 7 9 10 11 1 ...

Page 89: ...083 Pump plug o ring 4 150110840 O ring Ø35x2 5 150111820 O ring Ø20x1 5 6 150110860 Drain collecting bucket 7 150111780 Drum aeration double manifold ensemble 8 150024430 O ring Ø13x3 9 150111850 Drum air drain rod 1 4 ensemble with o ring 10 150027960 3 4 16h UNF plug with o ring 11 150041920 O ring for fitting 3 4 12 R0005031 Pt100 sensor encapsulated Ø4 8 mm 150090300 Ni120 sensor ...

Page 90: ...Ø79 150025960 Single gear pump 1cc rev print Ø79 3 150111860 Double gear pump 2x0 93cc rev print 94x80 150111870 Double gear pump 2x1 86cc rev print 94x80 150111880 Double gear pump 2x3 71cc rev print 94x80 150030050 Double gear pump 2x4 8cc rev print 94x80 4 150026430 Single pump seat o rings print Ø79 5 150028050 Single pump seat o rings print 120x88 6 150111890 Double pump seat o rings print 94...

Page 91: ... MELTER MANUAL SPARE PARTS LIST F PRESSURE RELIEF VALVE ENSEMBLE Nº Ref Description 1 150026270 Pressure relief valve complete ensemble 2 150026300 Pressure relief valve o rings 3 150026060 Pressure relief valve closing tip 1 2 3 ...

Page 92: ...RATION AUTOMATIC VALVE OPTIONAL Nº Ref Description 1 150110890 Drum aeration automatic valve 2 150110950 O ring Ø14x2 3 150023950 O ring Ø24x2 4 150118990 Drum aeration o rings set The same o ring is used in the drum melter without this option blind cap 4 2 3 1 ...

Page 93: ...re gauge 4 150110780 0 3 3 5 bar G1 4 pressure gauge 5 150110770 0 4 bar pressure gauge 6 150023750 1 bar pressure limiting valve 7 150110790 5 3 24VDC solenoid valve 8 150060040 22 mm DIN 43650B solenoid valve connector 9 150024410 Fan 119x119x38 10 150023700 G3 8 air filter 11 150023710 3 2 24VDC aeration solenoid valve 12 150060050 32 mm DIN 43650A solenoid valve connector 2 12 11 3 1 3 7 4 8 6...

Page 94: ...FOCKE MELER GLUING SOLUTIONS 9 14 SPARE PARTS LIST I ELECTRICAL CABINET COMPONENTS 22 21 20 17 12 4 19 18 16 7 9 10 8 1 3 2 13 14 15 11 6 5 23 ...

Page 95: ... 150118340 24VDC emergency relay 10 150118350 Bimanual 24VDC emergency relay 11 150091610 24V DC 2 contact relay 12 150121960 Circuit breaker 6A 2 pole 13 150110700 Circuit breaker 32A 3 pole 14 150021010 Circuit breaker 16A 2 pole 15 150024110 Circuit breaker 4A 1 pole 16 150113680 Power board 6 outputs 150113670 Power board 2 outputs 17 150024710 Sensor board Pt100 Ni120 18 150110710 Control to ...

Page 96: ...FOCKE MELER GLUING SOLUTIONS 9 16 SPARE PARTS LIST J CONTROL PANEL COMPONENTS 1 2 15 3 5 7 4 6 8 10 12 11 9 13 14 ...

Page 97: ...tton 3 150118200 Illuminated green pushbutton 4 150115840 Black pushbutton 5 150118180 Emergency stop 6 150113660 Control board 7 150117100 Pumping control card 8 150022490 Amber Led 9 150115870 Contact base 10 150022530 Contact N O 11 150022460 Green Led 12 150022540 Contact N C 13 150118150 Main switch handle 14 150118140 4 pole base block 63A 15 R0006220 Lamp 24V 5W ...

Page 98: ...FOCKE MELER GLUING SOLUTIONS 9 18 SPARE PARTS LIST This page is intentionally left blank ...

Page 99: ...esponses to contact with surfaces Part 1 Hot surfaces EN ISO 13849 1 2015 Safety of machinery Safety related parts of control systems Part 1 General principles for design EN ISO 14120 2015 Safety of machinery Guards General requirements for the design and construction of fixed and movable guards EN 60204 1 2006 A1 2009 AC 2010 Safety of machinery Electrical equipment of machines Part 1 General req...

Page 100: ...ormation speak with your Focke Meler representative Focke Meler Gluing Solutions S A Pol Arazuri Orkoien c B nº3 A E 31170 Arazuri Navarra Spain Phone 34 948 351 110 info meler eu www meler eu A Focke Group Company ...

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