MELAG Vacuklav 23-B User Manual Download Page 40

 

 

 

40 

The non-rusting parts used in the Vacuklav

®

23-B ensure that the autoclave itself cannot cause rust to form. In any 

cases in which rust has developed on the autoclave or on the sterilized items inside, investigations have 
consistently shown that this rust has been dragged into the autoclave from the outside by rusty instruments. 

We 

must point out that rust can form on stainless-steel instruments made by even the best manufacturers.

 

One main cause of instrument rusting is improper treatment with chemical cleaning and disinfecting agents during 
preparation for sterilization. 

Preparation of instruments for sterilization 

The problem of drag-in rust shows how important it is to properly prepare items for sterilization. 

It is urgently 

necessary to observe the following procedures: 

1.  Clean and prepare (for example, by oiling) handpieces and contra angles as described in the instructions 

provided by the manufacturers of these items. 

2.  Immediately after their medical use, all other instruments must be placed in a disinfection and / or cleaning 

solution in accordance with UVV/VBG 103 and properly cleaned and disinfected there. 

3.  Always be sure to use the correct dosage of disinfection and / or cleaning agents in these solutions.  
4. 

Important:

  Be sure to carefully follow the instructions for the length of time that the instruments must soak in 

the solutions. 

5.  We also recommend the use of ultrasonic equipment, recommended cleaning and care equipment for 

handpieces and contra angles, as well as thermal disinfecting techniques. 

6.  The proper cleaning of instruments is also essentially important in preventing particles of soiled matter from 

separating from the instruments during sterilization and from clogging the filters, nozzles, and valves of the 
autoclave. It is extremely important to use a brush to very carefully clean the locks, joints, and hinges of the 
instruments before sterilization. 

7. 

Important:

  Use a brush under running water to completely rinse all cleaning and disinfecting agents from 

instruments before placing them in the autoclave. 

Residue of chemical cleaning and disinfecting agents 

must by no means be allowed to enter the autoclave, since they will cause corrosion there.

   

8.  As a final step before placing the instruments into the autoclave, rinse them with demineralized water, and dry 

them well. 

9.  Be sure to use oil (as indicated in the manufacturers’ instructions) to prepare turbines and handpieces for 

sterilization, in order to ensure their long service life. 

Instruments new from the factory: 

Be sure also to follow the above-described pre-cleaning procedure even for instruments new from the factory. 
Often there are small amounts of oil, grease, and impurities still on new instruments, from their production.  

Important:  It is absolutely necessary to carefully follow the instructions for preparation and re-sterilization 
procedures which are provided by manufacturers of instruments.

 

8.2 

Drag-in rust (rust brought into the autoclave)

____________________________

 

Important:

  As explained above, the non-rusting materials used in the autoclave make it impossible for the 

autoclave itself to cause rust on the items being sterilized. 
Any rust occurring on these items is drag-in rust which comes in on instruments or other metal objects placed into 
the autoclave. Rust can occur on normal steel objects whose electroplated finish has become defective, and even 
on stainless-steel objects. Often, only one single instrument with a rust spot is enough to drag in rust and cause it 
to spread to and develop on other instruments or on the autoclave itself. Drag-in rust spreads to other instruments 
in the form of film rust, which leads to rust corrosion on other instruments and on the autoclave. It is absolutely 
necessary to remove drag-in rust from instruments, from the sterilization chamber, and from tray racks, by using 
cleaning agents which are especially designed for use on stainless steel, which are not alkaline, 

and which do not 

contain chlorine

. We recommend the German product Sidol

®

IMPORTANT:  Do not use steel wool or wire 

brushes.

 Clean off normal dirty spots with 

a non-ravelling cloth

 (i.e., which does not shed lint) which has been 

dampened in water, methylated alcohol, or other types of alcohol. 

Summary of Contents for Vacuklav 23-B

Page 1: ...turer of sterilization equipment More than 400 000 MELAG units sold throughout the world testify to the ex ceptional quality of our products which are manufactured exclusively in Germany As all other...

Page 2: ...ATION 8 2 1 Requirements for installation 8 2 2 Transport ribbons 8 2 3 Levelling 8 2 4 Mains power supply 8 2 5 Outlet connection for one way water 9 2 6 Internal water supply with demineralized dist...

Page 3: ...5 Automatic pre heating 31 6 6 Total cycle counter 32 6 7 Changing the setting for supply of demineralized distilled water 33 6 8 Program modifications 33 7 FAULTY OPERATION MALFUNCTIONS 34 7 1 What t...

Page 4: ...ing operated safety valve 14 Fuses for the unit 2 16 A FF 5 Connection for demineralized distilled water OUT 15 Power switch 6 Sterile filter 16 Sliding lock handle 7 Connection for pressure release f...

Page 5: ...current circuit breaker 30 mA aqua dem aqua dest Demineralized steam distilled water in accordance with VDE 0510 1 2 4 Operational parameter __________________________________________________________...

Page 6: ...rsion version as supplied with internal supply of water MELAdem 40 optional external water supply with manual draining of the waste water tank Leak detector with shutoffvalve and sensor optional Examp...

Page 7: ...ic re supply of water ____________________ The Vacuklav 23 B operates with the tried and proven one way system this means that all evaporated water and all impurities contained in this water are remov...

Page 8: ...ot sufficient circulation of air If the user decides to install an automatic one way water system it is necessary to have a connection to the wastewater plumbing near the autoclave preferably a wall o...

Page 9: ...ult the operating manuals of these reverse osmosis systems for detailed instructions on installation and placing into operation If you decide to use water treatment systems made by other manufacturers...

Page 10: ...on the autoclave at the power switch After the following message the display will show the initial state 2 Press the Program button several times until the pro gram Vacuum test ap pears 3 Close the do...

Page 11: ...or your daily work and then run the program Universal program 134 C wrapped Load the autoclave and use the Program button to select this program Then press the button Start Stop If the program runs co...

Page 12: ...nt This device is not suitable for the sterilization of liquids According to presently valid regulations published by the Society of German Electrical Engineers VDE this device is not suitable for ope...

Page 13: ...the autoclave or on the sterilized items inside investigations have consistently shown that this rust has been dragged into the autoclave from the outside by rusty instruments We must point out that r...

Page 14: ...perforated standard tray supports since they do not allow proper trying Closed sterilization containers Closed sterilization containers must be perforated on at least one side preferably the bottom or...

Page 15: ...of wrapped items es pecially larger amounts of textiles and of items sensitive to heat plastic and rubber articles and for mixed loads wrapped and unwrapped Prion Program a special Universal Program...

Page 16: ...pera ture 2 2 and additional pulsing steps Additional pulsing as described above will take place depending on the program selected This continues until the required vacuum is achieved and the required...

Page 17: ...mpensation process until the pressure returns to normal atmospheric level 8 End of program When the venting of the sterilization chamber is complete the program cycle is finished If a printer is conne...

Page 18: ...properly observed see Section 4 3 above Immediately after Program which has started Current date Time of day when the program started The daily cycle number Pre heat temperature Conductivity of the de...

Page 19: ...reaches the Drying step then the items inside the autoclave must be considered not sterile Warning When you open the autoclave door it is possible that dangerous steam can escape from the sterilizati...

Page 20: ...e drying phase The display alternates between the two following messages Vacuum drying followed by the length of drying time which has already run and The message showing how you can interrupt the dry...

Page 21: ...section also contains instructions concerning possible operator faults 4 13 Operational shutdowns___________________________________________________ If the autoclave is not being used for a certain p...

Page 22: ...er control system archives the records of the last 40 sterilization disinfection cycles The user can print out these logs immediately or at any other time by using the serial interface RS232 If the co...

Page 23: ...ear 3 Press the button Program The menu item Print with sub menu File transmission will appear 4 Press the button Program The menu File transmission will appear The current setting will appear e g No...

Page 24: ...e however under step no 5 use the or the button to set the option to No printer 6 3 2 Immediate printout option YES or NO ___________________________________________________ If you have connected an e...

Page 25: ...on Program The log number will flash in the display 5 To select the log which you wish to print out press the button or until the number of the log appears on the display which you wish to print out e...

Page 26: ...mission will appear 3 Press the button or repeatedly until the following sub menu appears in the display Print storaged cy cles 4 Press the button Program to print out all stored cycles up to 40 You c...

Page 27: ...ress the button The menu item Function with sub menu Print will appear 2 Press the button Program The menu item Print with sub menu File transmission will appear 3 Press the button or repeatedly until...

Page 28: ...nu item Function with sub menu Print will appear 2 Press the button Program The menu item Print with sub menu File transmission will appear 3 Press the button or repeatedly until you see the following...

Page 29: ...2 Press the button Program The menu item Print with sub menu File transmission will appear 3 Press the button or repeatedly until the following appears in the display Test printout 4 Press the button...

Page 30: ...s 5 00 p m 4 Press the button or repeatedly to move among the options shown in the examples at the right 5 When you reach the option which you want to set for example Minute press the button Program T...

Page 31: ...itch The default setting for the autoclave the setting when delivered from the factory is for automatic pre heating You can change this default setting however and can switch this automatic pre heatin...

Page 32: ...menu Print will appear 2 Press the button or repeatedly until the sub menu Sum batch number appears in the display 3 Press the button Program The display will show the current meter reading This is th...

Page 33: ..._______________________________________________ The program sequences sub atmospheric pulsing heating up sterilizing pressure release drying and venting as well as the program parameters pressure temp...

Page 34: ...The amount of demineralized distilled water used by the autoclave will depend on the program and on the loading of the autoclave If the autoclave uses considerably more water than the amounts given in...

Page 35: ...below the prescribed minimum level the built in float switch initiates this warning Corrective action Check the level of water in the right chamber of the water supply tank If it is low fill the tank...

Page 36: ...ed cycles see Section 6 3 6 Warning If you need this data be sure to print it out before deleting the memory see Section 6 3 4 Deinstall the printer in the menu File transmission by selecting No print...

Page 37: ...automatically print out a log at the end of the program abort This will take place not only for non cyclic errors i e a program has not started but also for cyclic errors i e during a program The pri...

Page 38: ...error repeatedly occurs please notify your specialist dealer The float switch for the supply of demineralized distilled water does not shut during program run Corrective action See the error message...

Page 39: ...ate the autoclave with a smaller load If this error repeatedly occurs please notify your specialist dealer The sterilization temperature is greater than the maximum permissible limit Corrective action...

Page 40: ...ruments before placing them in the autoclave Residue of chemical cleaning and disinfecting agents must by no means be allowed to enter the autoclave since they will cause corrosion there 8 As a final...

Page 41: ...lubricant You can use normally commercially available gentle liquid cleaning agents to clean the outer part of the autoclave enclosure If water for your autoclave is supplied and disposed of directly...

Page 42: ...e display or by reading the log printout if a printer is connected to the autoclave 8 4 2 Periodical bacteriological monitoring every 6 months ______________________________________ The standard DIN 5...

Page 43: ...ainer This heat transfer process produces a change of state in the steam from vapour to liquid The steam condenses into water which collects to some extent as condensate drops on the instruments and t...

Page 44: ...his will prevent the steam from penetrating the textile package How to load textiles When loading textiles into sterilization containers make sure that the textiles will stay in their vertical positio...

Page 45: ...______________________________________________________ Do not sterilize textiles and instruments together in one sterilization container If at all possible you should not sterilize textiles and instru...

Page 46: ...nsate can evaporate this moisture after sterilization is complete Information contained in DIN 58953 Part 7 Section 7 includes the following statement on condensate mois ture which remains on paper po...

Page 47: ...ng the autoclave 14 Mains power supply 8 Manual abort of the program 19 Operating times 5 Outlet connection for one way water 9 Output of records 22 PC 24 Performance features 7 Placing the autoclave...

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