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Chapter 8 – Malfunctions  

19 

Incident 

Possible cause 

Remedy 

Force high 

The packaging material is too 
thick, has been folded or kinked. 

Make sure that you use only suitable film. The 
film may not be creased, folded, or sealed 
under multiple layers. 

An instrument has blocked the 
sealing procedure. 

Use sufficient film so that no instruments are 
able to enter the sealing device and block the 
sealing procedure. 

The pre-set maximum sealing 
force has been mal-adjusted. 

On repeated occurrence, inform your MELAG 
customer services. 

TEMP 1 

The temperature does not 
increase fast enough after 
switching on the sealing device. 

Switch off the sealing device and then on 
again. On repeated occurrence, inform your 
MELAG customer services. 

TEMP 2 

The max. permissible temperature 
has been exceeded. 

Switch off the sealing device and allow it to 
cool sufficiently. Switch the sealing device 
back on. 

TEMP 3 

The temperature falls too strongly 
during the sealing procedure. 

Check whether the sealing device is standing 
in a draught or if the ambient temperature is 
too low. If necessary, place the sealing device 
in an equally acclimatized, draught-free 
location. 

Temp too low 

 

If the malfunction message disappears after a 
few minutes, you can continue operation as 
usual. On repeated occurrence, inform your 
MELAG customer services. 

Temp too high 

The sealing temperature is too 
high for a short period. 

If the malfunction message disappears after a 
few minutes, you can continue operation as 
usual. On repeated occurrence, inform your 
MELAG customer services. 

Speed low 

The device is blocked by 
packaging material or a badly 
positioned instrument 

Check the sealing area for packaging or 
instruments. Working carefully, remove the 
blockage by hand or by pressing the reverse 
key. 

The drive was braked during the 
sealing procedure by e.g. over-
heavy sealing objects (one or 
more instruments). 

Always guide the sealing material to prevent 
braking of the drive. If possible, always use 
less sealing material per film or the optional 
work table "comfort" with rollers. 

Housing temperature 
too high 

The housing fan is soiled. 

Switch off the sealing device and clean the fan 
suction opening in the base plate. This should 
be cleaned on a monthly basis. 

Display becomes 
dark 

The housing fan is soiled. 

Switch off the sealing device and clean the fan 
suction opening in the base plate. This should 
be cleaned on a monthly basis. 

Drive does not stop 

The sealing device is located in 
too bright an area. If direct light 
(room illumination or sun) shines 
on the infeed side of the sealing 
device, the start sensor will be 
activated automatically. 

Setup the sealing device at a location with less 
or no direct light. 

Execute service 

 

Please consult your MELAG customer 
services/stockist (routine maintenance of the 
sealing device). 

 

 

 

Summary of Contents for MELAseal Pro

Page 1: ...reatment and hygiene field You our customer are justified in your demand for the best products quality and reliability Providing competence in hygiene and Quality made in Germany we guarantee that the...

Page 2: ...a component of the product About this manual Symbols used Symbol Explanation Indicates a dangerous situation which if not avoided could entail slight to life threatening injuries Indicates a dangerou...

Page 3: ...t medium 13 MELAflash CF Card Printer as output medium 13 Using the computer as an output medium 13 Opening and printing log files on the computer 14 Log folder structure 14 File name and ending 14 Re...

Page 4: ...other than a member of a MELAG authorized technical customer service Fan The fan in the base of the sealing device must be free at all times and may not be allowed to become blocked or congested Failu...

Page 5: ...al Device Directive Suitable materials It is suitable for the heat sealing of the following packaging materials Heat sealable transparent sterilization packaging e g MELAfol Should you wish to use pac...

Page 6: ...seal Pro rotary sealer Power cable Operating Manual Views of the device Fig 1 Views of the device 1 Guide rail for straight introduction of the sterilization packaging 2 Operating and display field 3...

Page 7: ...increase or reduce the sealing temperature Reverse key for removing the sterilization packaging upon a blockage of the conveyor belts Daily batch counter for increasing or reducing the total number o...

Page 8: ...hould be located at least 1 5 m away radius from the treatment area Observe all the information contained in this chapter during commissioning DANGER Failure to comply with the set up conditions can r...

Page 9: ...aling device 1 Loosen the screw a little in order to slide the guide rail forwards or backwards The scale to the right of the adjusting screw displays the overhang in mm measured from the outer edge o...

Page 10: ...is could result in the deposit of film residue on the sealing rail Using the reverse key Should either the sterilization packaging become jammed in the device or the conveyor belt come to a halt you c...

Page 11: ...the current date proceed as follows 1 Activate the sealing device at the power switch 2 Press as soon as the display shows the current software version 3 Press repeatedly to access the Date menu 4 Pr...

Page 12: ...the Signal tone It is possible to set a signal tone to control the number of packages to be sealed It will sound after the pre set number of seals has been completed This function is useful when need...

Page 13: ...ELAflash CF Card Printer from software version 1 9 supports the recording of logs for the MELAseal Pro rotary sealer If you want to employ the MELAflash CF Card printer as the output medium connect it...

Page 14: ...Card and the computer The directory name consists of five characters identical with the first five characters of every log e g 9K0EQ Under this folder is a sub directory containing the month of the pr...

Page 15: ...ace Example of a log row for a successfully concluded sealing procedure 01161 2009SPF1000 09 12 15 14 28 180 099 88 185 175 120 090 120 078 F300 Key The following parameters are displayed successively...

Page 16: ...actical and inexpensive solution suitable for sealing light packaging Roll dispenser The roll dispenser represents the ideal assistant when you need to process MELAfol transparent sterilization packag...

Page 17: ...t suitable for use with medical products It should not deposit any oily residue After 1 year Clean the fan on the base of the sealing device once a year in order to prevent it from becoming clogged wi...

Page 18: ...rned The sealing temperature has not been set correctly Check the sealing temperatures set on the sealing device and if necessary change the setting see page 12 On repeated occurrence inform your MELA...

Page 19: ...customer services Temp too high The sealing temperature is too high for a short period If the malfunction message disappears after a few minutes you can continue operation as usual On repeated occurr...

Page 20: ...ion documentation within the scope of process clearance Check for dryness and integrity once again before using the instruments Weekly Checking the seal seam with aids Perform a visual control using M...

Page 21: ...st price of 125 00 plus VAT state 01 2017 After the film test strips have been tested MELAG will issue verification of testing and if successful a certificate This certificate confirms conformity of t...

Page 22: ...omposite film should be filled with a max of up to 3 4 of its volume DIN 58953 7 2010 When using transparent sterilization packaging from a roll the removal side must have an overlap of min 1 cm betwe...

Page 23: ...thus not be generally specified Table 2 only makes recommendations regarding the storage length of sterile medical products The following requirements apply to the storage of sterile medical products...

Page 24: ...dapter 80270 Replacement parts Separating plate with roll dispenser 71200 Angle adapter for RS232 socket 80210 Device fuses 3 15 A T 5x20 74320 Technical Data Model name MELAseal Pro Device dimensions...

Page 25: ......

Page 26: ...a e 6 10 10829 Berlin Germany E Mail info melag de Web www melag com Responsible for content Technical Office We reserve the right to technical alterations Your stockist BA_sealPro_EN_v6 docx Rev 6 17...

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