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Megger TM1800, User Manual

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TM1800

 

 
Circuit Breaker Analyzer System

NOTICE OF COPYRIGHT & PROPRIETARY RIGHTS 
© 2013-2017, Megger Sweden AB. All rights reserved. 
The contents of this manual are the property of Megger Sweden AB. No part of this work may be reproduced or transmitted in any form or 
by any means, except as permitted in written license agreement with Megger Sweden AB. Megger Sweden AB has made every reasonable 
attempt to ensure the completeness and accuracy of this document. However, the information contained in this manual is subject to change 
without notice, and does not represent a commitment on the part of Megger Sweden AB. Any attached hardware schematics and technical 
descriptions, or software listings that disclose source code, are for informational purposes only.  Reproduction in whole or in part to create 
working hardware or software for other than Megger Sweden AB products is strictly prohibited, except as permitted by written license 
agreement with Megger Sweden AB.
TRADEMARK NOTICES 
Megger® and Programma® are trademarks registered in the U.S. and other countries. All other brand and product names mentioned in this 
document are trademarks or registered trademarks of their respective companies.
Megger Sweden AB is certified according to ISO 9001 and 14001

.

User’s Manual

Postal address:

Megger Sweden AB
Box 724
SE-182 17  DANDERYD
SWEDEN

T  +46 8 510 195 00
F  +46 8 510 195 95

[email protected]
www.megger.com 

Visiting address:

Megger Sweden AB
Rinkebyvägen 19
SE-182 36  DANDERYD
SWEDEN

CG0757JE

ZP-CG01E

TM1800

3

Summary of Contents for TM1800

Page 1: ...TM1800 Circuit Breaker Analyzer System Art No ZP CG01E Doc CG0757JE V04a 2017 WWW MEGGER COM User s Manual...

Page 2: ......

Page 3: ...cal descriptions or software listings that disclose source code are for informational purposes only Reproduction in whole or in part to create working hardware or software for other than Megger Sweden...

Page 4: ...ol module 26 4 2 DCM module 27 DCM capability 28 4 3 Timing M R module 29 4 4 Analog module 30 4 5 Digital module 30 4 6 Timing Aux module 31 4 7 Printer module 31 How to change paper 31 4 8 HDD modul...

Page 5: ...ansducer 58 Defining motion transducer 58 Calibrating resistive transducers 59 6 14 System Settings menu 66 General 66 DATE TIME 67 Company data 67 Units 67 Printer 68 Select printer 69 System Version...

Page 6: ...oting 88 10 2 FAQ Frequently Asked Questions 89 11 Data analysis ___________________________________ 90 11 1 Analysis window CABAana 90 File menu 90 Edit menu 91 View menu 91 Parameter Window 92 Graph...

Page 7: ...CG0757JE ZP CG01E TM1800 7...

Page 8: ...disconnected from the TM1800 control module or remote operation Turn off the power and disconnect all the connected leads and the power plug before dismounting or adding any modules to the TM1800 Use...

Page 9: ...s regarding connection to protec tive ground given above must be followed closely Neglecting these rules may result in fire elec tric shock or other hazards The Timing M R module inputs are designed t...

Page 10: ...of a problem The TM1800 should be operated only from the type of power source indicated on its nameplate 15 Inputs and outputs Do not apply voltage to the outputs Do not exceed the specified input vol...

Page 11: ...00 begins to emit smoke smells like something is burning or makes strange noise disconnect all power connections im mediately and contact your dealer for advice 25 Replacement parts When replacement p...

Page 12: ...s voltages See Figure 1 3 1 Preparation of the circuit breaker Before connecting or disconnecting the TM1800 to a High Voltage Circuit Breaker make sure the breaker is closed and earthed grounded on b...

Page 13: ...h systems temporarily use a portable electrical power source use an isolating transformer the secondary side s protective earth must not be connected to the primary side s earth Remove earthing ground...

Page 14: ...f capturing any parameter For example when testing circuit breakers with pre insertion resis tor PIR contacts the TM1800 automatically measures timing of the main and PIR contacts as well as the resis...

Page 15: ...ents on your actual release 2 3 Service and Support For technical assistance please contact your local Megger representative or direct your request to the office in Sweden Contact Information Internet...

Page 16: ...arcel service use the original transport box or one with equivalent strength Megger can not take responsibil ity for transport damages Note Always make a back up of your valuable data on USB memory be...

Page 17: ...CG0757JE ZP CG01E TM1800 17 3 System overview...

Page 18: ...ION Indicates the position of the circuit breaker main contacts if the coil circuit is connected to the control module O indicates Open position I indicates Closed position Note Position indicates per...

Page 19: ...ce is performed OPERATE MEASURE Initiates the selected operation sequence and makes the measure ment The LED is lit as long as the sequence is performed 3 3 Display A high contrast 21cm 8 display with...

Page 20: ...button or by clicking on the display button 2 using the trackball and mouse keys on the keyboard or using an external mouse Display buttons The arrow buttons are used to move the pointer within the a...

Page 21: ...Settings are made from CABA Local or CABA Win if installed The contact or voltage mode is indicated on the output terminals Warning Output for external device used to give audio and or visual signal...

Page 22: ...s IMPORTANT The module slots 1 to 8 must have a mod ule Dummy module mounted to achieve a correct cooling of the TM1800 3 7 Keyboard The keyboard is for communication with CABA Local and TM1800 operat...

Page 23: ...ng USB memory Connecting 1 Insert the USB memory Removing 1 Navigate to System Settings Hardware Data 2 Press the Stop Hardware Device button 3 Remove the USB memory stick External screen You can conn...

Page 24: ...ssing F8 during boot but this menu is only shown on the external display 3 9 Operating positions The TM1800 can be operated in different positions either on a table or on the ground The handle and the...

Page 25: ...CG0757JE ZP CG01E TM1800 25 3 System overview Keyboard in position 3...

Page 26: ...r each phase For 1 phase operation use phase A for close and phase B for open If two modules are used you can have 3 phase opera tion with separate voltage for all phases and close and open operation...

Page 27: ...connect zero if needed NC No Connection This is a blind terminal that can be used for temporary placement for safety of cable plugs when you want to disconnect coil circuits Number of modules needed...

Page 28: ...Paral lel contacts with resistors from 10 Ohm and above is not interfering with the main contact DCM timing Graphite nozzle breakers DCM timing is carried out the same way as conven tional timing i e...

Page 29: ...multiple Timing M R modules that enable any type of test setup to be per formed All three connectors phases are galvanically isolated and have built in voltage source For specifications see Timing M...

Page 30: ...ber of modules needed 1 module for three analog measurements simultane ously Example For 3 motion measurements 1 voltage and 1 current measurement you need 2 modules For technical specification see An...

Page 31: ...r of modules needed 1 module for six auxiliary contacts on the circuit breaker 4 7 Printer module Module for making printouts Printouts can also be made via parallel LPT output in top module or from P...

Page 32: ...l it comes out from the slot see picture below 8 Pull the paper out about 20 cm 8 inches and tear of excess 9 Push back the lever to position 1 10 Insert the module gently into the slot num ber 8 Chec...

Page 33: ...800 is stored and during rough long transports to be carried as hand luggage See chapter 5 Installing removing modules IMPORTANT After transport or storage earth ground TM1800 and plug in the HDD modu...

Page 34: ...1800 4 Push the module gently straight into the slot Make sure the contact terminal fits cor rect into the socket contact in the bottom of the slot 5 Fasten the module using all the four screws and wa...

Page 35: ...ot remove any other covers but the covers for the modules 1 Turn off TM1800 2 Disconnect all cables including voltage supply to TM1800 3 Remove the four screws holding the module 4 Pull the module str...

Page 36: ...e TM1800 by pressing the ON OFF button on the control panel 3 During the start up procedure the ON OFF indication lamp will blink until Windows XP starts Then all indication lamps on the con trol pane...

Page 37: ...keyboard button F1 does not invoke the OnLine Help function WHAT S THIS Using this option will automatically direct you to the current topic in the OnLine Help 1 Press the button WHAT S THIS 2 Move th...

Page 38: ...n menu Tree structure Selected items bar By pressing the Question mark button you invoke the OnLine help function See sec tion 6 2 OnLine Help You can activate the function either by pressing the navi...

Page 39: ...plate Selected 6 5 Repair CABA Local If you are experiencing problems with your TM1800 that could be software related there is an option to repair the system The repair reinstalls the original TM1800...

Page 40: ...alling other software could cause the TM1800 to fail or damage If virus protection is installed in TM1800 it is on the user s responsibility Megger Sweden AB will not take any responsibility for optio...

Page 41: ...reaker testing templates These templates are used to create set ups for new circuit breakers The templates are displayed in alpha betical order in a tree structure When the top level Breaker template...

Page 42: ...base The MAX CONFIG TEMPLATE is automatically up dated every time you start the analyzer This procedure is done to make sure that the MAX CONFIG TEM PLATE always comply with the TM1800 configura tion...

Page 43: ...is the starting point when creating editing importing exporting and initiating a breaker test Access to the test recordings are also obtained via this list The CABA Win icon The breaker has been creat...

Page 44: ...the breaker that you wish to edit 2 Press the EDIT BREAKER ID button The default label for ID1 is Breaker ID1 In this example it has been set to Substation The four labels for the ID s can be user def...

Page 45: ...c that you wish to import are located by using the Browse button 5 Click the Open button in the Browse win dow 6 In the list select the breakers you want to import and click IMPORT The selected breake...

Page 46: ...that you want to edit 2 Press the EDIT TEST ID button 3 Fill in the Test ID text field with the new designation If this field is left empty the date and time designation will be shown in the breaker l...

Page 47: ...s repeatedly to alter the time 14 Press the BACK button twice to return to the Breaker List main menu Delete a test 1 Navigate to the test that you wish to delete 2 Press the DELETE TEST button 3 Conf...

Page 48: ...sed for phase C M Main contact timing R Resistor contact timing not R is also used for right part of Head R Right part of head L Left part of head Head naming is a way of naming the breaking cham bers...

Page 49: ...stor contact B nn M Phase B break No nn main contact B nn R Phase B break No nn resistor contact C nn M Phase C break No nn main contact C nn R Phase C break No nn resistor contact A n Phase A head n...

Page 50: ...ons Per recorded trace you can set graphical presentation options such as On Off visible not visible Position of the trace trace color and scale of trace Display settings Navigation and operation of t...

Page 51: ...dule Make settings for a breaker Number of Phases Here you enter whether the test object is a single or a three phase breaker Number of interrupters per phase By repeatedly pressing the button you alt...

Page 52: ...y contacts that are not in the coil circuit you have to select more auxiliary contacts i e if you want to measure one a contact that is not in series you have to select two a contacts in the TM1800 Fo...

Page 53: ...ng the button enables disables control voltage recording Sense voltage Pressing the button enables disables the sensing voltage source in the control modules If checkbox is marked the TM1800 will gene...

Page 54: ...settings The following picture shows the settings for CLOSE The settings for the other sequenc es are the very same Source Use the button to select if the measurement shall start upon turning the Ope...

Page 55: ...MENT TIME SAMPLE INTERVAL button to make the settings The following screen appears 2 Settings can either be done by pressing the respective buttons repeatedly or by selecting the desired value from th...

Page 56: ...nsducer values into main contact values Note If you use an angular transducer and want to use Relative nominal stroke used as refer ence select Linear as Transducer type Conversion 1 Press the button...

Page 57: ...the mouse trackball Hook up instructions 1 Mark any channel and press the i button in the middle of the right hand side of the screen upon which the system provides you with the information on how to...

Page 58: ...All transducers that you use for circuit breaker testing are administrated and calibrated via this menu Once the transducers are defined it is just to pick them from the list when testing Define new...

Page 59: ...voltage reading C Using digital transducer as reference Using automatic position reading from a digital transducer and automatic voltage reading from TM1800 Note The system assumes that you use a vol...

Page 60: ...ontact to the desired position and keep it there Enter the Distance mm value in the field First point see screen above The value in the corresponding Voltage mV field will fol low automatically 6 Move...

Page 61: ...transducer sliding contact to the desired posi tion and keep it there The distance position value in the fields shown above the graphic is displayed au tomatically using the data from the digital tran...

Page 62: ...n to select the pow er supply for the transducer 10V or 24V 4 Type in a significant name for the transducer into the Transducer ID field 5 Press the BACK button to leave this screen Defining pressure...

Page 63: ...Change the pressure to the transducer to the desired pressure value and keep it constant 6 Enter the pressure values in the fields shown above the graphic The value in the corre sponding voltage or cu...

Page 64: ...ve this screen Defining voltage transducers 1 Press the Voltage button on the DEFINE NEW TRANSDUCER screen 2 Enter the transducers ratio values Actual voltage and Voltage 3 Type in a significant name...

Page 65: ...hand side 5 Select marked transducer for import by press ing the Toggle button 6 Select all desired transducers or press the Toggle All button to select all transducers from the list 7 Press the Impor...

Page 66: ...er more backup tools and hardware information can be obtained Each button you press leads to a certain group of settings that are described following General Language 1 By pressing the button repeated...

Page 67: ...logged in as administrator to set date and time 1 Press and hold down the CTRL ALT and DELETE keys simultaneously 2 Select Log Off and click Yes 3 Click OK to log in again using ID as ad ministrator a...

Page 68: ...this folder are available for all breakers in CABA Local Imported Contains all imported templates e g from breakers created in CABA Win Templates from this folder are available for all breakers in CAB...

Page 69: ...cted as default printer the layout will be for A4 or Letter format depending on the printer settings Upon navigating to Add printer an Add Printer button will be enabled Pressing this button starts th...

Page 70: ...Stop Hardware Device 1 Press the button prior removing plug play devices such as USB memory stick Backup Restore Backup You should choose an external storage for your backup We advise you to use the U...

Page 71: ...CG0757JE ZP CG01E TM1800 71 7 Perform testing...

Page 72: ...travel shall be measured Timing and transducer cables Mounting accessories for transducers Accessories for advanced testing applications such as DRM or vibration Cables for breaker control and inform...

Page 73: ...selected or created TM1800 will choose open or close operation depending on the status of the circuit breaker The measurement will be per formed according to system settings and maximum possibilities...

Page 74: ...an be checked on screen Continue with the remaining sequences 7 6 Using circuit breaker created in CABA Win Breakers created in CABA contain less information than breakers created in TM1800 Therefore...

Page 75: ...mple interval 100 s Yes Compression Off Yes No of Control modules activated 1 Yes If applicable Trig out mode Off Yes Duration 100ms Yes Trig in Source C O CO OC OCO Operate Measure Yes Static resista...

Page 76: ...TM1800 has an integrated Report Manager that can view and print user defined or default reports See section 6 14 System Settings menu Printer Report Manager Print preview Here is an example of a print...

Page 77: ...fault printer is the internal printer if it is installed You can also select if you want to print a graph param eters or both from your measurements When viewing a recording you can choose to print a...

Page 78: ...nected in series Here the breaker becomes a voltage divider when it opens a circuit If the time dif ferences are too great the voltage becomes too high across one contact and the tolerance for most ty...

Page 79: ...taken place in the breaker mechanics Damping is an important parameter for the high energy operating mechanisms used to open and close a circuit breaker If the damping device does not func tion satisf...

Page 80: ...ecorded simultaneously you can read the resistance at each point of contact Since there are a significant difference in resistance between the main and arching contacts the resist ance graph and the m...

Page 81: ...ZP CG01E TM1800 81 7 Perform testing 7 9 Store measurements Measurements are automatically stored in the TM1800 To do backup Be sure you make regular backups of your recordings See section 6 14 Backup...

Page 82: ...mber of phases 3 Operating mechanism Separate Number of interrupters per phase 2 Resistor contacts None Number of a contacts per phase 1 Number of b contacts per phase 1 Breaker View Pulse Delay Times...

Page 83: ...ing with channel A1 and ending with channel C2 Note If tuning is not successful LEDs off after completed tuning it could hint that the impedance of the circuit is too low To fix this problem the DCM c...

Page 84: ...ntacts None Number of a contacts 1 Number of b contacts 1 Breaker View Pulse Delay Times These settings are depending on the circuit breaker type If you are uncertain please refer to the breaker manuf...

Page 85: ...in Breaker View Breaker View Number of phases 3 Operating mechanism Separate Number of interrupters per phase 2 Resistor contacts None Number of a contacts per phase 1 Number of b contacts per phase 1...

Page 86: ...mode Output Voltage 12 V DC 10 Short circuit protection Fuse 1 A DC fast acting type F1H250V Contact mode Max switching currrent 1 A at 12 V and resistive load Communication interfaces USB Universal...

Page 87: ...acy 1 of reading 0 1 of range Voltage measurement Input voltage range 0 250 V AC 0 350 V DC Measurement ranges 10 V DC 0 250 V AC DC Resolution 16 bits 15 bits at data compression Inaccuracy 250 V ran...

Page 88: ...n 1 auxiliary contacts per mechanism This means that the Timing Aux Module will measure the auxiliary contact when you connect it to the a and b contacts The position indicators on the Control Panel o...

Page 89: ...sistance will be measured automatically by Timing M R module if the PIR type in the circuit breaker has linear characteristics Please refer to the specifications for the Timing M R module I have incre...

Page 90: ...presented below a number of Windows functions are available moving and edit ing windows and columns and using scroll bars for example The following functions are available in the instru ment analysis...

Page 91: ...me 1 or Time 2 Movement steps are user selecta ble 3 To reset the cursors to time zero use the icon buttons on the toolbar Time 1 reset Time 2 reset The table displays measurement values at time 1 and...

Page 92: ...measured calculated parameters To view all parameters use the scroll bar in the parameter window Graph Window Labels Double clicking on any of the graph labels will open a dia logue box used for makin...

Page 93: ...settings for the test Display Opens dialogue box used for display settings Grid on off x y scales and offsets colour monochrome etc It is also possible to change the graph and display di rectly on the...

Page 94: ...isons if any None No comparison is made Within Test Automatic selection of comparable operations within the same test Between Tests Automatic selection of similar operations for different tests of the...

Page 95: ...editing of variable names before they can be reported with a default template All record ings that are to be reported in the template has to be opened in CABAana i e open close open close and close op...

Page 96: ...he dialog box Generic graphs Automatic graph reporting following the numbering in the window menu in the analysis program Save report preview The preview file ll format will be stored together with th...

Page 97: ...CG0757JE ZP CG01E TM1800 97 12 Quick Guide...

Page 98: ...ANT Always follow the safety regulations in chapter 1 of the TM1800 User s manual Always comply with local safety regula tions Note This Quick Guide instruction assumes that factory settings are used...

Page 99: ...ng in System Settings STEP 3 Inspect The measurement is performed analysed and the results will be displayed on the screen Magnification and compare functions are available Note For more advanced setu...

Page 100: ...43 Current transducers 64 D Date format 66 Date time 67 DCM module 27 Define a new circuit breaker 74 Define new transducer 58 Defining angle transducers 63 Defining current transducers 64 Defining m...

Page 101: ...al computer 23 Network settings 23 New transducer 58 Normal mode 83 O Object ID list 48 Operating positions 24 Optional software 40 P Parameters 49 Perform testing 72 Phase labels 66 Pressure transduc...

Page 102: ...Symbols on the instrument 8 System overview 18 System Settings menu 66 T Templates menu 41 The main menu 41 Time format 66 Timing Aux module 31 Timing measurement 78 Timing M R module 29 TM1800 as re...

Page 103: ......

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