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ZM-AH02E

DELTA 4000 

25

3 TESTING POWER SYSTEM COMPONENTS

and is not appreciably affected by conditions external to the 

bushing.

Test connections (UST)

Figure 11: UST-R, test on transformer bushing

Connect a ground wire from the test set to the host appara-

tus for the bushing under test.

1] 

Connect the high voltage lead from the test set to 
the center conductor of the bushing. If the bushing 
under test is in a transformer, jumper all the bush-
ings of the same winding. Also jumper the bush-
ings of the other windings and connect them to 
ground. Make sure the bare connector on the high 
voltage lead extends away from the bushing under 
test to avoid contact with the bushing porcelain.

2] 

Connect the low voltage lead from the test set to 
the test tap. Test tap accessibility will differ with 
the bushings’ style and rating. Some test taps are 
terminated in a miniature bushing mounted on 
the grounded mounting flange of the bushing. 
The tap is grounded in normal service by a screw 
cap on the miniature bushing housing. By remov-
ing the screw cap the tap terminal is available to 
perform the tests. Most taps are readily accessible, 
but a special probe is necessary to make contact 
with the tap in certain bushing designs.

3] 

The tap housing may contain a small amount of oil 
or compound. Care must be taken when remov-
ing the screw cap to catch the oil. Be sure the oil is 
replaced after testing is completed.

Test procedure

For all power factor testing, the more information you 

record at the time of testing will ensure the best compari-

son of  results at the next routine test. Test data should be 

compared to the nameplate data. If  nameplate or factory 

readings are not available, compare the results of prior tests 

on the same bushing and results of similar tests on similar 

bushings.
Always observe safety rules when conducting tests. Have a 

conference before testing begins and make sure all person-

nel understand the danger areas. 

1] 

Power factor testing is extremely sensitive to 
weather conditions. Tests should be conducted in 

favorable conditions whenever possible.

2] 

The c1 main insulation test is normally performed 
at 10kV in the UST test mode. Always refer to the 
name plate voltage rating of the bushing under 
test. If 10kV exceeds the rating of the bushing, test 
at or slightly below the voltage rating. 

3] 

Proceed with the test and record the results.

4] 

Identify each set of readings with the bushing se-
rial number. Record manufacturer, type or model 
and other nameplate ratings. Especially be aware 
to record nameplate c1 capacitance and power 
factor values. Note any special or unusual test con-
nections or conditions.

5] 

Record actual test voltage, current, Watts, power 
factor and capacitance. 

6] 

Record ambient temperature and relative humidity 
and a general indication of weather conditions at 
the time of the test.

7] 

Correct the power factor readings to 20°C. If the 
bushing is mounted in a transformer, use an aver-
age of the top oil temperature and the ambient. 

Test results

Interpretation of  capacitance and dissipation factor 

measurements on a bushing requires a knowledge of  the 

bushing construction since each type bushing has its own 

peculiar characteristics. For example, an increase in dissipa-

tion factor in an oil-filled bushing may indicate that the oil 

is contaminated, whereas an increase in both dissipation 

factor and capacitance indicates that the contamination is 

likely to be water. For a condenser type bushing which has 

shorted layers, the capacitance value will increase, whereas 

the dissipation factor value may be the same in comparison 

with previous tests.

Except for the specific purpose of  investigating surface 

leakage, the exposed insulation surface of the bushing 

should be clean and dry to prevent surface leakage from 

influencing the measurement. The effects of surface leak

-

age are eliminated from the measurement when testing by 

the UST test method.
Temperature correction curves for each design of  bush-

ing should be carefully established by measurement and all 

measurements should be temperature corrected to a base 

temperature, usually 20

°

C. The temperature measurement 

should be based on that at the bushing surface. The air 

temperature should also be recorded. When testing a bush-

ing by the grounded specimen method, the surface of the 

bushing should be at a temperature above the dew point to 

avoid moisture condensation.
General guidelines for evaluating the C1

 

power and dissipa-

tion factor test data are as follows:

 

Between nameplate tan delta and up to twice nameplate 
tan delta - bushing acceptable

Summary of Contents for DELTA 4000

Page 1: ...WWW MEGGER COM Reference Manual Applications Guide DELTA4000 12 kV Insulation Diagnostic System ZM AH02E Advanced Test Equipment Rentals www atecorp com 800 404 ATEC 2832 Established 1981...

Page 2: ......

Page 3: ...f this document However the information contained in this manual is subject to change without notice and does not represent a commitment on the part of Megger Sweden AB Any attached hardware schematic...

Page 4: ...nsformer excitation current tests 19 Shunt reactors 21 Potential transformers 21 Current transformers 21 Voltage regulators 21 Dry type transformers 22 Bushings 22 Introduction 22 Definitions 22 Bushi...

Page 5: ...ZM AH02E DELTA4000 5...

Page 6: ...HV terminal and the current is measured at the LV terminal Voltage and current are accurately measured in amplitude and phase and CHL capacitance dissipation factor power loss etc are calculated and d...

Page 7: ...phase angle q q 90 It is more convenient to use the dielectric loss angle d where d 90 q For low power factor insulation Ic and I are substantially of the same mag nitude since the loss component Ir...

Page 8: ...internal measure ment connections UST Ungrounded specimen testing Test mode Measure Ground Guard UST R Red Blue UST B Blue Red UST RB Red and Blue GST Grounded specimen testing Test mode Measure Grou...

Page 9: ...ZM AH02E DELTA4000 9 1 Introduction...

Page 10: ...lar types of insulation used Changes in the normal capacitance of an insulation material indicate such abnormal conditions as the presence of a moisture layer short circuits or open circuits in the ca...

Page 11: ...factor values Typical power factor values 20 C New Old Warning alert limit Power trans formers oil insulated 0 2 0 4 0 3 0 5 0 5 Bushings 0 2 0 3 0 3 0 5 0 5 IEEE 62 1995 states The power factors reco...

Page 12: ...ielectric loss which in turn causes a further rise in temperature etc thermal runaway It is important to determine the dissipation factor tempera ture characteristics of the insulation under test Othe...

Page 13: ...may be contaminated enough to cause a signifi cant error Surfaces of potheads bushings and insulators should be clean and dry when making a measurement It should be noted that a straight line plot of...

Page 14: ...to the test specimen Other sources for interference may be corona discharges espe cially at high humidity and is some cases DC fluctuations in the grounding system Trouble from magnetic fields encoun...

Page 15: ...ZM AH02E DELTA4000 15 2 Interpretation of measurements...

Page 16: ...its from each other and it can increase or decrease the apparent value of a capacitor an inductor or a resistor Furthermore the transformer enables us to transmit electrical energy over great distance...

Page 17: ...applying any voltage on the transformer make sure that all bushing current transformers are shorted out 4 Never perform electrical tests of any kind on a unit under vacuum Flashovers can occur at volt...

Page 18: ...additional tests of the tertiary winding In some cases transformers are constructed so that the inter windings are shielded by a grounded electrostatic shield or a concentric winding arrangement This...

Page 19: ...e Subscripts are test num bers H High voltage winding L Low voltage winding T Tertiary winding G Ground Autotransformers In the design of an autotransformer the secondary winding is actually part of t...

Page 20: ...nd on wye connected transformers Also note that in many cases the maximum applied voltage is limited by the maximum current output Test voltage must always be the same as prior tests if any comparison...

Page 21: ...tial transformer is securely grounded to a system ground before testing begins this also includes testing of spare transformers Test procedure Ensure the test set is securely grounded 1 Record all tes...

Page 22: ...handle high electrical stress they could be subjected to mechanical stresses affiliated with connectors and bus support as well Although a bushing may be thought of as somewhat of a simple device its...

Page 23: ...e the space between the core and the insulating envelope being filled with oil Resin bonded paper insulated bushing A bushing in which the internal insulation consists of a core wound from resin coate...

Page 24: ...ual inspection Power factor Tan delta test Hot collar test Dete rioration of cemented joints Moisture enters Oil and or gas leaks Filler leaks out Visual inspection Power factor Tan delta test Hot col...

Page 25: ...e plate voltage rating of the bushing under test If 10kV exceeds the rating of the bushing test at or slightly below the voltage rating 3 Proceed with the test and record the results 4 Identify each s...

Page 26: ...5kV to prevent inadvertent damage to the insulation An excessive voltage may puncture the insulation and render the tap useless Some bushings do not have a power factor or capacitance tap or an isola...

Page 27: ...y and Surface Leakage if tests are made under unfavorable weather conditions Test connections GST Connect a ground wire between the test set and the host apparatus for the bushing under test 1 Install...

Page 28: ...rminal in that phase should be guarded It is also desirable to test samples of the liquid insulation Oil circuit breakers Oil circuit breakers are composed of a steel tank filled with insulating oil A...

Page 29: ...uld be recorded on the test form Enter all the nameplate information of the oil circuit breaker Identify each set of readings with the bushing se rial number Record manufacturer type or model and othe...

Page 30: ...loss indexes without the unit being defec tive or deteriorated The losses in an oil circuit breaker are different between an open circuit test and a closed circuit test because the voltage stress on t...

Page 31: ...rounded Test procedure Tests are performed at 10kV or a voltage suitable for the insulation rating 1 All tests are conducted with the breaker in the open position 2 Identify each set of readings with...

Page 32: ...s High capacitance s compared to similar tests may be the result of short circuited sections in one or more of the grading capacitors Vacuum circuit breakers These circuit breakers operate on a differ...

Page 33: ...voltage or slightly above rated voltage The tip up value is obtained by subtracting the value of the dissipation factor measured at the lower test voltage from that measured at the higher test voltage...

Page 34: ...t at the winding surface Avoid prolonged exposure to high humidity conditions before testing because such exposure may result in moisture absorption in the insulating materials It is desirable to make...

Page 35: ...s such as thyrite autovalve etc This material has a resistance that decreases dramatically with increasing volt age Arresters are effectively switching devices that serve as an insulator under normal...

Page 36: ...dependent non linear may be built into an arrester Except for the specific purpose of investigation surface leak age the exposed insulation surface of an arrester should be clean and dry to prevent le...

Page 37: ...ate contact is made with the critical areas of the insulation Pe troleum jelly or Dow Corning 4 insulating grease applied at the interface surface often helps to obtain better physical contact It may...

Page 38: ...imen Test The capacitance value from this test is C1 Figure 14 TTR Capacitor measurement The second step of the procedure is to connect the test set and the HV TTR Capacitor to the transformer winding...

Page 39: ...ZM AH02E DELTA4000 39 3 Testing power system components that no temperature change has occurred and the trans former ratio determined by this method is correct...

Page 40: ...nce 14 H High Voltage turns ratio measurements 38 Hot collar test 27 Humidity 13 I IEEE 62 1995 power factor values 11 Insulating envelope 23 Internal insulation 23 Interpretation of measurements 10 I...

Page 41: ...nnections 36 Surge lightning arresters 35 T Temperature 12 Testing power system components 16 Three winding transformers 18 Transformer excitation current tests 19 Transformers 16 Two winding transfor...

Page 42: ...eactors IEEE New York 1995 2 US Bureau of Reclamation Transformer Diagnos tics Facility instructions standards and techniques Vol 3 31 2003 3 US Bureau of Reclamation Testing and Mainte nance of High...

Page 43: ...ZM AH02E DELTA4000 43...

Page 44: ...TYPES S SI SM TYPE U 0 32 0 1 09 0 93 1 00 1 18 1 26 1 02 1 33 8 1 09 0 94 1 00 1 17 1 25 1 02 2 35 6 1 09 0 95 1 00 1 16 1 24 1 02 3 37 4 1 09 0 96 1 00 1 15 1 22 1 02 4 39 2 1 09 0 97 1 00 1 15 1 2...

Page 45: ...59 0 1 00 0 95 1 12 1 03 16 60 8 1 00 17 62 6 1 00 18 64 4 1 00 19 66 2 1 00 20 68 0 1 00 1 00 1 00 1 00 21 69 8 1 00 22 71 6 1 00 23 73 4 1 00 24 75 2 1 00 25 77 0 1 00 1 04 0 89 0 97 26 78 8 1 00 2...

Page 46: ...46 DELTA4000 ZM AH02E...

Page 47: ...ZM AH02E DELTA4000 47...

Page 48: ...d Dover CT17 9EN England T 44 0 1304 502101 F 44 0 1304 207342 E UKsales megger com Other Technical Sales Offices Dallas USA Toronto CANADA Trappes FRANCE Oberursel GERMANY Oberkulm SWITZERLAND Johann...

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