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Operating Manual

 

 

1

 

HV Tester 25 kV

 

GENERAL 

The HV Tester is a generator of high direct voltages. 
The insulation of cables, electrical plant and plant components can be 
tested for electric strength with this set.  The insulation resistance of 
test objects can be determined by measuring current and voltage using 
integrated measuring instruments. 
Thanks to its small size and low weight, the HV Tester is portable and 
can be used directly on site.  The clear arrangement of controls and 
displays makes the set comfortable to handle. 
The set has an integrated rechargeable battery. 
A special protective ground circuit ensures a high level of safety. 

1.1 

Safety instructions 

All persons involved in the transport, installation, operation, 
maintenance and repair of this system must have read this user manual 
carefully. 
The system and its accessories are in accordance with the current state 
of safety technology at the time of delivery. Owing to the work 
processes involved, however, there may be parts of the system and its 
peripherals, which cannot be given optimum protection without an 
unreasonable reduction in function and usability. 

 
The following safety instructions must be complied with. 
 
GENERAL INSTRUCTIONS 

Work on this system and its peripherals must only be performed by 
qualified and/or trained staff. Other persons must be kept away. 
This user manual must be available for the supervisory, operating and 
maintenance staff to refer to. 
Improper use may endanger life and limb, the system and connected 
equipment, as well as the efficient functioning of the system. 
Always use correct tools in perfect condition. 
Checks must be made to ensure that the relevant safety regulations are 
being complied with. 
Only operate the system if it is in technically perfect condition. 
No non-original parts may be used for the system and its peripherals, 
as the necessary safety will not be guaranteed. No mode of working, 
which detracts from the safety of the system must be used. 
The user is under an obligation to report any changes in the system to 
the supervisor responsible without delay. 
 

Summary of Contents for 128311841

Page 1: ...HV Tester 25 kV 128311841 Operating Manual...

Page 2: ......

Page 3: ...304 207342 E uksales megger com Dr Herbert Iann Str 6 D 96148 Baunach T 49 9544 68 0 F 49 9544 22 73 E sales sebakmt com Hagenuk KMT Kabelmesstechnik GmbH Megger USA R deraue 41 D 01471 Radeburg Dresd...

Page 4: ...he date of delivery Each component supplied by Megger within the context of warranty will also be covered by this warranty for the remaining period of time but for 90 days at least Each measure to rem...

Page 5: ...Function 4 2 4 Specifications 5 3 PREPARATION FOR USE 7 3 1 Operating requirements 7 3 2 Power supply 7 3 2 1 Internal rechargeable battery 7 3 2 2 Mains 8 3 2 3 External battery 8 3 2 4 Maintenance p...

Page 6: ...Operating Manual II HV Tester 25 kV Table of Figures Figure 1 HV Tester 25 kV 4 Figure 2 HV Tester 25 kV 9 Figure 3 Example for connecting HV Tester 25 kV 10 Figure 4 Front of the HV Tester 25 kV 11...

Page 7: ...the work processes involved however there may be parts of the system and its peripherals which cannot be given optimum protection without an unreasonable reduction in function and usability The follo...

Page 8: ...g personal protection work safety and technical safety are indicated as follows WARNING Warning indicates work and operating procedures which must be complied with in full to exclude the possibility o...

Page 9: ...cable black 00006 HV connecting cable shielded incl clamp 00007 User manual Service pack 00008 Packing Table 1 Scope of supply 2 1 2 Use of the set The HV Tester 25 kV is used for electrical testing...

Page 10: ...e testing time Figure 1 HV Tester 25 kV 2 3 Function Before the set can be used the HV Tester 25 kV has to be grounded properly When the high voltage adjuster is set to zero and the timer works the te...

Page 11: ...arity infinitely variable Output current 1 5 mA Short circuit current 1 6 mA 0 1 mA Voltage measuring range 0 30 kV Current measuring range 0 0 2 mA and 0 2 mA Discharge energy 3000 J max Operating ti...

Page 12: ...Operating Manual 6 HV Tester 25 kV...

Page 13: ...ld it must be placed outside the cable trench and protected against dirt and moisture The HV Tester should be set up inside the cordon at a distance of approx 3 m from the high voltage preferably at o...

Page 14: ...urned off allowing recharging floating operation of the internal battery CAUTION Take care of the voltage selector switch 1 p 9 3 2 3 External battery The external DC voltage must be in the 11 15 V ra...

Page 15: ...The connecting cable is in the front of the carrying case 1 2 3 7 6 5 4 1 Voltage selector 2 Power supply 3 Fuse 1 25 A slow for 115 V and 230 V 4 Connector for external battery 5 Station ground 6 HV...

Page 16: ...ground terminal 5 of the HV Tester 25 kV 3 In the case of mains operation the ground safety circuit checks whether the protective ground protective conductor terminal 7 and station ground have the sa...

Page 17: ...for the high voltage with forced zero position 4 Unit on lamp Lights up white when the unit is switched on with the mains switch 8 5 Ground terminal lamp Lights up yellow when the HV Tester is ground...

Page 18: ...forced zero position Tip If you want to select testing times shorter than 5 min turn the rotary knob of the timer first beyond the position 5 and then to the desired time The red illuminated HV off 7...

Page 19: ...tage must be switched off by a second operator pressing the red HV off button 4 2 3 Safety measures The set must only be operated by electricians in accordance with DIN VDE 1005 It must only be operat...

Page 20: ...Operating Manual 14 HV Tester 25 kV...

Page 21: ...s lamps and tools are included in the service kit The HV Tester 25 kV is test equipment and as such must be handled and looked after with care Moisture external soiling direct sunlight and ambient tem...

Page 22: ...Operating Manual 16 HV Tester 25 kV...

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