Mega M4B Owner'S Manual Download Page 13

 

Page 13

1: Dress the shaft with fine emery 
cloth. Wipe it clean with a rag. 
2: Slide the new sleeve onto the 
shaft for a trial fit (it should be a slip 
fit). Remove it.
3: (Optional): Use of activator will 
decrease set time from 5 minutes to 
2 minutes.

 Sealant 

Use 

Available

 Used 

Activator 

from

 Saf-T-Lok

®

 R42  Saf-T-Lok

®

   www.saftlok.com 

 Saf-T-Lok

®

 R80  Primer N 

Precision

  

 

Industries

 Loctite

®

 648 

Loctite

®

 7649  www.loctite.com

  

 

Fastenal

 

Flammable fumes. Activator 
contains acetone; fumes 
are flammable and may also 
cause dizziness, weakness, 
and unconsciousness. Follow 
activator manufacturer’s 
instructions for use.
Spray activator on the area of the 
shaft covered by the sleeve (rotate 
the shaft for even coverage) and on 
the inside of the new sleeve. 

4: Apply adhesive around the inside 
of the leading edge of the new 
sleeve and in a line along the top of 
the shaft where the sleeve rests. On 
2-1/4” shafts, use two parallel beads 
on the shaft.

5: Slide the new sleeve onto the 
shaft. Rotate the sleeve  at least 
twice before butting it against the 
shaft shoulder. Wipe any excess 
adhesive off the shaft and sleeve.
NOTE: With activator, the adhesive 
will begin to set within one minute 
of sleeve installation.
6: Once the adhesive has set 
(about 2 minutes for a 7/8” shaft 
up to about 5 minutes for a 2-1/2” 
shaft), complete the assembly of 
the pump.

Each new shaft sleeve is oversize for its corresponding 
shaft, allowing it to easily slip on the shaft. Saf-T-Lok

®

 

R42 or R80, or Loctite

®

 648, seals the sleeve onto the 

shaft. Assembly is:
A) Safer – No torch required for installation of the new 

sleeve.

B) Faster – No need to heat the new sleeve or let it cool 

before proceeding.

C) Easier – The sleeve will not stick or gall the shaft 

during assembly.

Removal

 (Using a LITTLE heat may make it easier to 

remove the old sleeve.) 
1. Peen the old sleeve along the shaft. BE SURE to 

support the shaft! 

2. Rotate the shaft 90° and repeat.
3. When the sleeve will turn on the shaft, hold the shaft, 

twist and pull to remove the sleeve.

Installation

 Follow the procedure outlined below.

Shaft Sleeve Installation/Replacement

Maintenance

Summary of Contents for M4B

Page 1: ...E Albuquerque NM 87113 Phone 800 345 8889 www MegaCorpInc com Important For best possible performance and continuous satisfactory operation read these instructions before installing your new pump Shou...

Page 2: ...rts Breakdown 6 7 Start up General Information 8 9 Maintenance Routine Inspection 10 General Information 11 Packing Ring Replacement 12 Shaft Sleeve Installation Replacement 13 Impeller Replacement 14...

Page 3: ...alert symbol When you see this symbol on your pump or in this manual look for one of the following signal words and be alert to the potential for personal injury warns about hazards that will cause s...

Page 4: ...g box packing Fill the stuffing box with a crusting grease Rust Ban 326 or equal then pack the end of the stuffing box with rolled vapor phase inhibitor paper and seal with weatherproof tape Dry pump...

Page 5: ...mp plate is normally on the bearing bracket Information found on this plate is shown below To ensure correct parts are received provide all nameplate data when ordering The B M Bill of Material number...

Page 6: ...screw Lock External Tooth Washer Casing Wear Ring Casing O Ring Impeller Wear Ring Seal Plate Frame Mount Bracket Grease Fitting Hex Capscrew Pipe Plug Stud Hex Nut Shaft Sleeve Bearing Cap Motor Brac...

Page 7: ...r Ring Casing O Ring Impeller Wear Ring Seal Plate Frame Mount Bracket Grease Fitting Hex Capscrew Pipe Plug Oil Seal Hex Capscrew Shaft Sleeve Pipe Plug Roller Bearing Shaft Bearing Cap Motor Bracket...

Page 8: ...riming is the displacement of air with water in the pump and suction piping Pump MUST BE completely filled with water when operating HYDRAULIC BALANCED PUMPS Hydraulic balanced pumps operate with a ve...

Page 9: ...area and gland are not hot If heating is detected loosen the gland nuts evenly until water is just running out of stuffing box in a DROPLET form approximately 40 60 drops per minute Water must not be...

Page 10: ...t all system piping connections for leakage or possible misalignment Complete any lubrication requirements as dictated by pump and driver owner s manual Inspect packing or mechanical seal for possible...

Page 11: ...ur pump and reduce down time Check your model style against parts breakdown See FIGURES 1 and 2 when selecting spares Mechanical Shaft Seal Packing Set and Packing Hooks Shaft Sleeve s All O Rings Req...

Page 12: ...cing over shaft sleeve and pushing them in as far as they will go Rotate ring joint 90 degrees when installing each ring Slide packing gland into position gland must enter stuffing box bore then gentl...

Page 13: ...ew sleeve onto the shaft Rotate the sleeve at least twice before butting it against the shaft shoulder Wipe any excess adhesive off the shaft and sleeve NOTE With activator the adhesive will begin to...

Page 14: ...place the casing wear ring Check the clearance between the impeller hub wear ring and seal plate wear ring If it is more than 020 0 5 mm on a side replace the seal plate wear ring IMPELLER INSTALLATIO...

Page 15: ...to place See FIGURE 6 Do not damage the seal face 10 Reinstall the seal plate Hold in place with 2 capscrews Cover all shaft threads with the seal installation bull nose tool to protect the seal durin...

Page 16: ...als in the bearing bracket and bearing cap Lubricate with oil Pack bearings with a lithium based NLGI No 2 extra pressure ball bearing grease Force enough grease into each bearing to fill internal spa...

Page 17: ...ot properly adjusted Adjust gland III SYSTEM A Pressure required by system at design Compare pump pressure and flow rate against pump characteristic curve flow rate exceeds pressure rating of pump Che...

Page 18: ...Page 18 F00637...

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