MEDENUS R 51 Operating And Maintenance Instructions Manual Download Page 19

19

© 05.2022

9 Troubleshooting

9.1 Gas Pressure Regulator

Description of the error

Possible cause

Elimination

Closing pressure too 
high
No closing pressure

Actuator dirty or damaged

Check valve plate (seal) and valve seat for damage 
and dirt, replace valve plate, if necessary

Static sealing elements defective

Replace O-rings

Clamping of the compensating 
diaphragm has come off 
Compensating membrane is damaged 
or mounted incorrectly

Check compensating diaphragm for fastening, 
damage, and correct fit, replace it, if necessary

Valve plate has become disconnected 
from the valve stem

Tighten nut under the valve plate

Valve plate dirty

Clean the valve plate (use exclusively NBR-
compatible cleaning agent)

Unstable outlet 
pressure curve 
(vibrations, pulsation)

Device is working in the closing 
pressure range

Check regulator design

Vibration resonance in the control 
system

Install restrictor plate in breather line
Install baffle plate in measuring line
Continue closing restrictor in measuring line by 
turning clockwise *
Install a harder spring (setpoint spring of the next 
higher control range)
Check setting of gas consumption devices
Use of throttle valve RSD (optional accessory)

Control deviation too 
large

Unfavorable connection of the 
measuring line 

Select a measuring point with steady flow, check 
measuring point

Sluggishness of the device due to dirt

Subject device to maintenance

Main diaphragm or compensating 
diaphragm defective or mounted 
incorrectly

Check diaphragm and replace it, if necessary

Wrong regulator size selected
Wrong setpoint spring selected

Check regulator design
Check setpoint spring and replace it, if necessary

Inlet pressure supply is insufficient 
(pressure losses in the supply line too 
high)

Increase inlet pressure
Check pipeline cross-section
Check built-in filter

Inadmissible pressure 
peak
Dynamic closing 
pressure too high

Damping of the device too high
Control system too dynamic

Remove baffle plate from measuring line
Remove restrictor plate from breather line
Check breather lines, choose a larger diameter, if 
necessary
Replace breather valve with breather line

Closing speed of downstream shut-off 
devices too high

Reduce closing speed of shut-off valve

Noise

Gas velocity too high

Check regulator design

Sluggishness of the device due to dirt 
/ wear

Perform maintenance on actuator
If worn-out mechanically, replace it, if necessary

Gas escapes through 
breather line

Fastening of the main diaphragm has 
come off
Main diaphragm is damaged or has 
been mounted incorrectly

Check diaphragm for fastening, damage, and 
correct fit

Summary of Contents for R 51

Page 1: ...05 2022 Gas Pressure Regulator R 51 Operating and Maintenance Instructions...

Page 2: ...Subject to technical modifications Reprint prohibited...

Page 3: ...Diaphragm assembly Actuator housing Internal measurement port Adjusting screw Spindle Design of the gas pressure regulator R 51 Diaphragm...

Page 4: ...Storage and Packaging 11 6 1 Transport 11 6 2 Storage 11 6 3 Packaging 11 7 Mounting and Commissioning 12 7 1 Safety Instructions and Preparation 12 7 2 Mounting 12 7 3 Leakage Test Test for External...

Page 5: ...12 Accessories Options 23 12 1 BV breather valve 23 12 2 RSD restrictor valve 24 12 3 HD 2 version 25 13 Declaration of Conformity 26...

Page 6: ...ation range of the device shall apply The figures in these instructions are provided for basic understanding and may differ from the actual design The contents of these instructions are protected by c...

Page 7: ...ate injury damage to the device the breakdown of the system and material or environmental damage This combination of symbol and signal word indicates an imminent hazardous situation which if not avoid...

Page 8: ...al measuring line Open air model 3 Avoidance of Foreseeable Misuse 2 3 Types of Models Options The regulators must not be used to control liquids The regulators must not be used in temperature ranges...

Page 9: ...s the recognized technical rules and the recognized safety rules However improper use can result in hazards to the user or to third parties This can also result in damage to the device or to the syste...

Page 10: ...ed to perform work on MEDENUS devices during the warranty period only after consultation with the manufacturer Otherwise the claims under warranty will become void The operator must obtain information...

Page 11: ...store O rings and seals for more than 5 years even if stored properly Spare parts must be stored in their original packaging until use Storage period for devices Storage of the device for up to one ye...

Page 12: ...ese instructions and that no unauthorized persons stay in the danger zone DANGER Note Note DANGER 7 2 Mounting Remove the packaging flange protection caps and shipping braces Check the device for wear...

Page 13: ...oints approx 3x DN P2 Connection X Y Z A Nennweite nominal size Abmessung dimension mm Anschluss Regler connection Regulator Anschluss Regler ffnungsdurchmesser connection Regulator opening diameter m...

Page 14: ...nal and international standards shall apply Procedure Close the ball valve upstream of the valves and fittings item 7 01 Close the downstream shut off devices item 7 13 ball valve solenoid or pneumati...

Page 15: ...device is equipped with a bypass the latter must be slowly opened for pressure compensation as step 1 This is followed by slowly opening the inlet shut off valve which will close the bypass The same...

Page 16: ...0 850 2070 FG106 5 3 7035 1580 3900 FG107 6 0 1028 7 5 Diaphragm assembly setpoint spring table Changing the control range Switching to the control range of a different setpoint spring can be done for...

Page 17: ...ependently on a medium term basis During maintenance work the components must be cleaned and subjected to a thorough visual inspection This is also necessary if irregularities in the operating behavio...

Page 18: ...have been removed make sure they are mounted correctly reinstall all fastening elements and observe the screw tightening torques see Table 8 3 Prior to recommissioning observe the following Make sure...

Page 19: ...ol deviation too large Unfavorable connection of the measuring line Select a measuring point with steady flow check measuring point Sluggishness of the device due to dirt Subject device to maintenance...

Page 20: ...mbH Im Langen Feld 3 D 57462 Olpe Phone 49 0 2761 82788 0 Fax 49 0 2761 82788 9 E mail service medenus de Internet www medenus de ATTENTION 11 Spare Parts 11 1 Parts for Maintenance Work O rings Item...

Page 21: ...21 05 2022 20 16 4 7 12 11 6 20 17 11 2 Spare Part Sectional View R 51 R51 shown with high pressure spindle HD2...

Page 22: ...22 05 2022 Notes...

Page 23: ...om the breather connection of the gas pressure regulator or of the safety shut off valve of more than 30 l h is prevented 12 1 1 Use On SAV control devices On regulators pilots With low dynamic regula...

Page 24: ...n in the measurement line of the gas pressure regulator 12 2 3 Technical Data Type RSD Max allowable pressure PS 5 bar Max operating pressure pmax 5 bar Connection type on both sides G 1 4 Female thre...

Page 25: ...ulators R51 On the SRV SL10 12 3 3 Mounting Unscrew the sealing cap Unscrew the setting screw anticlockwise Take off the spring plate from the spring Attention Do not lose the steel ball Remove the bu...

Page 26: ...26 05 2022...

Page 27: ...rea of our homepage this document is available in different languages You can use the following QR codes and links to go directly to this document in your language German http medenus de files upload...

Page 28: ...MEDENUS Gas Druckregeltechnik GmbH Phone 49 0 2761 82788 0 Fax 49 0 2761 82788 9 Im Langen Feld 3 D 57462 Olpe info medenus de www medenus de...

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