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Mcro 19-XD - Servce & Parts Manual

June 2020

Secton 10 - Mantenance

specification.

Hydraulic Tank Retaining Fasteners, Dry

35 in-Ibs 4 Nm

Hydraulic Tank Drain Plug, Lubricated

26 in-Ibs 3 Nm

Install the hydraulic power pack into the component tray. Install the fitting and hydraulic hoses
onto the hydraulic power pack and torque.
Fill the tank with hydraulic oil to the middle of the dipstick. Do not overfill.
Activate the pump to fill the hydraulic system with oil and bleed the system of air.

COMPONENT DAMAGE HAZARD�� THE PUMP CAN BE DAMAGED
IF OPERATED WITHOUT OIL�� BE CAREFUL NOT TO EMPTY THE
HYDRAULIC TANK WHILE IN THE PROCESS OF FILLING THE
HYDRAULIC SYSTEM�� DO NOT ALLOW THE PUMP TO CAVITATE��

10.

11.
12.

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Summary of Contents for Micro 13-XD

Page 1: ...Part 43894 June 2020 Service Parts Manual Micro 19 XD Serial Number Range 1610000 Up Art_5588 ...

Page 2: ...al June 2020 Revision History Date Reason for Update June 2020 New Release 1401 S Madera Avenue Kerman CA 93630 USA Toll Free 1 877 632 5438 Phone 1 559 842 1500 Fax 1 559 842 1520 info MECawp com www MECawp com MEC Aerial Work Platforms ...

Page 3: ...ion 6 Hydraulic Electrical and Total System 9 Hydraulic Electrical and Total System 9 Section 7 Primary Machine Components 10 Primary Machine Components 10 Section 8 Emergency Systems and Procedures 11 Emergency Systems and Procedures 11 Section 9 Transport and Lifting Instructions 12 Free Wheel Configuration for Winching or Towing 12 Lift and Support the Machine 13 Section 10 Maintenance 14 Gener...

Page 4: ...8 Ladder and Accessories 50 Section 14 Scissor 52 Scissor Assembly 52 Section 15 Platform 54 Main Platform Assembly 54 Platform Extension Assembly 56 Platform Control Assembly 58 Platform Control Box Assembly 60 Platform Locking Device Assembly 62 Step Installation 64 Section 16 Hydraulic System 66 Lower Lift Cylinder Assembly 66 Upper Lift Cylinder Assembly 68 Hydraulic Hoses and Fittings 70 Sect...

Page 5: ...nd ordering the correct replacement parts All parts represented here are manufactured and supplied in accordance with MEC quality standards We recommend that you use genuine MEC parts to ensure proper operation and reliable performance To obtain maximum benefits from your MEC Aerial Work Platforms always follow the proper operating and maintenance procedures Only trained authorized personnel shoul...

Page 6: ...demonstrate our commitment to Quality and our relentless ongoing efforts towards Continuous Improvement due to which product specifications are subject to change without notice Any procedures not found within this manual must be evaluated by the individual to assure oneself that they are proper and safe Your MEC Aerial Work Platform has been designed built and tested to provide many years of safe ...

Page 7: ...t maintenance is the key to efficient economical operation of your aerial work platform It will help to assure that your equipment will perform satisfactorily with a minimum of service and repair The actual operating environment of the machine governs the inspection schedule Correct lubrication is an essential part of the preventative maintenance to minimize wear on working parts and ensure agains...

Page 8: ...6 in 1 37 0 7 m Wheel Base 44 5 in 1 13 m Turning Radius Inside 17 7 in 0 45 m Ground Clearance Stowed 2 4 in 6 0 cm Ground Clearance Elevated 0 6 in 1 5 cm Drive Speed Proportional Stowed 0 2 5 mph 0 4 0 km h Raised Or Extended 0 0 5 mph 0 8 0 km h Gradability 25 14 Maximum Side Slope Stowed 5 Ground Pressure Wheel 116 psi 8 2 kg cm2 Maximum Wheel Load 990 lbs 450 kg Occupied Floor Pressure 242 p...

Page 9: ...5 69 74 5 68 75 92 102 1 2 13 65 72 88 97 5 86 96 116 130 1 2 20 76 84 103 114 102 112 138 152 9 16 12 95 105 129 142 127 140 172 190 9 16 18 111 123 150 167 148 164 200 222 5 8 11 126 139 171 188 168 185 228 251 5 8 18 152 168 206 228 203 224 275 304 3 4 10 238 262 322 255 318 350 431 474 3 4 16 274 302 371 409 365 402 495 544 7 8 9 350 386 474 523 466 515 631 698 7 8 14 407 448 551 607 543 597 7...

Page 10: ...6 5 M10 1 50 29 35 39 47 42 52 57 70 M12 1 75 52 62 70 84 75 91 102 123 M14 2 00 85 103 115 139 120 146 163 198 M16 2 50 130 158 176 214 176 216 238 293 M18 2 50 172 210 233 284 240 294 325 398 M20 2 50 247 301 335 408 343 426 465 577 M22 2 50 332 404 450 547 472 576 639 780 M24 3 00 423 517 573 700 599 732 812 992 M27 3 00 637 779 863 1055 898 1098 1217 1488 M30 3 00 872 1066 1181 1444 1224 1496 ...

Page 11: ...the Hydraulic Components Torque Table Parts drawings and service instructions in this manual Packaging and instruction sheets provided with new parts Instruction manuals provided by the manufacturer of the component being serviced Type SAE Port Series Cartridge Poppet Fittings Hoses Ft lbs Nm Ft lbs Nm In lbs Nm 4 N A N A N A N A 135 145 15 16 6 N A N A 10 20 14 27 215 245 24 28 8 25 30 31 41 25 3...

Page 12: ...ING THE SCISSOR ASSEMBLY WITH THE MAINTENANCE LOCK Raise the platform approximately 8 ft 2 5 m from the ground Rotate the Maintenance Lock away from the machine and let it hang down Lower the platform until the Maintenance Lock rests securely on the link Keep clear of the Maintenance Lock when lowering the platform ART_4995 Maintenance Lock 1 2 3 Section 5 Maintenance Lock Maintenance Lock ...

Page 13: ...t When the negative cable is installed a spark will occur if contact is made between the positive side of the battery and a metal surface on the machine This can cause damage to the electrical system battery explosion and personal injury Total System FAILURE TO PERFORM PREVENTIVE MAINTENANCE AT RECOMMENDED INTERVALS MAY RESULT IN THE UNIT BEING OPERATED WITH A DEFECT THAT COULD RESULT IN INJURY OR...

Page 14: ...orm Lift Cylinders Entry Ladder Forklift Pocket Forklift Pocket Emergency Lowering Knob Ground Control Panel Batteries Charger Main Power Switch Chassis Scissor Tie Down Lift Points Maintenance Lock Platform Extension Manual Storage Container Manual Storage Container Xtra Deck Telescopic Guardrails Batteries Motor Controller Hydraulic Unit Component Tray Primary Machine Components Section 7 Primar...

Page 15: ... switch at the base controls and the platform control box Press the EMERGENCY STOP switch at any time to stop all machine functions Pull switch to reset Either switch will stop all machine functions Both switches must be reset or machine will not operate Emergency Lowering ART_4986 Emergency Lowering Knob The Emergency Lowering System is used to lower the platform in case of power failure To lower...

Page 16: ...on Turn the red Emergency Stop button clockwise to the on position at both the ground and platform controls At the Ground Controls panel push black rocker switch to the left Push Down and Hold The Lift Lower Switch to the Lower Position Pull or turn the Red Emergency Stop button clockwise to the ON position at the ground controls An alarm will sound signaling that the brakes have been released 1 2...

Page 17: ...r more Jack stands with a rating of two 2 tons or more To Raise The Machine Move machine to a firm level surface capable of supporting the weight of the machine Chock tires on one end of machine and raise the other end of machine Position a jack at the end of the machine to be lifted under a solid lifting point in the center of the frame Raise the machine and place two 2 suitable jack stands under...

Page 18: ...CK SEE THE INTRODUCTION PORTION OF THIS MANUAL PERFORM SCHEDULED MAINTENANCE AT RECOMMENDED INTERVALS FAILURE TO PERFORM SCHEDULED MAINTENANCE AT RECOMMENDED INTERVALS MAY RESULT IN A DEFECTIVE OR MALFUNCTIONING MACHINE AND MAY RESULT IN INJURY OR DEATH OF THE OPERATOR KEEP MAINTENANCE RECORDS CURRENT AND ACCURATE IMMEDIATELY REPORT ANY DAMAGE DEFECT UNAUTHORIZED MODIFICATION OR MALFUNCTION TO YOU...

Page 19: ...tions Electrical components wiring and electrical cables Battery connections Hydraulic hoses fittings cylinders and manifolds Battery pack and connections Drive motors Tires and wheels Ground strap Limit switches alarm and beacon Nuts bolts and other fasteners Platform entry gate Safety arm Platform extension Scissor pins and retaining fasteners Platform control joystick Check entire machine for C...

Page 20: ...re and or wheel failure could result in a machine tip over Component damage may also result if problems are not discovered and repaired in a timely fashion Check the tire surface and sidewalls for cuts cracks punctures and unusual wear Check each wheel for damage bends and cracks Remove the wheel covers and check each center lock nut for proper torque and presence of cotter pin Front Back Castle N...

Page 21: ...ections can result in component damage and hazardous conditions ELECTROCUTION BURN HAZARD CONTACT WITH ELECTRICALLY CHARGED CIRCUITS COULD RESULT IN DEATH OR SERIOUS INJURY REMOVE ALL RINGS WATCHES AND OTHER JEWELRY BODILY INJURY HAZARD BATTERIES CONTAIN ACID AVOID SPILLING OR CONTACTING BATTERY ACID NEUTRALIZE BATTERY ACID SPILLS WITH BAKING SODA AND WATER Put on protective clothing and eye wear ...

Page 22: ...CT WITH ELECTRICALLY CHARGED CIRCUITS COULD RESULT IN DEATH OR SERIOUS INJURY REMOVE ALL RINGS WATCHES AND OTHER JEWELRY Inspect the following areas for burnt chafed corroded and loose wires Ground control panel Hydraulic power unit module tray Platform controls Turn the key switch to ground control and turn the red Emergency Stop button clock wise to the on position at both the ground and platfor...

Page 23: ...atform controls except the platform red Emergency Stop button Turn the key switch to ground control and turn the red Emergency Stop button clockwise to the on position at both the ground and platform controls Push in the red Emergency Stop button at the ground controls to the off position Result No machine functions should operate Turn the key switch to platform control and turn the red Emergency ...

Page 24: ...he drive function is idle Perform this procedure on a surface free of obstructions with the platform extension deck fully retracted and the platform in the stowed position Remove any items from the platform to prevent shifting loads Test the Park Brakes by driving the machine onto a 25 percent ramp and park the machine there The Park Brakes should prevent the machine from rolling down the ramp If ...

Page 25: ...erence for use when crossing the start and finish lines Bring the machine to top drive speed before reaching the start line Begin timing when your reference point on the machine crosses the start line Continue at full speed and note the time when your reference point on the machine passes over the finish line The time should be 35 40 sec Drive Speed Slow Proper drive functions are essential to saf...

Page 26: ...l is not replaced at the Annual Inspection test the oil quarterly Replace the oil when it fails the test Tank Venting System A free breathing hydraulic tank cap is essential for good machine performance and service life A dirty or clogged cap may cause the machine to perform poorly Extremely dirty conditions may require that the cap be inspected more often Remove the breather cap from the hydrauli...

Page 27: ...itions Perform this procedure with the platform in the stowed position Measure the distance between the number one inner arm cross tube and the chassis deck at the ground controls side of the non steer end of the machine Result The measurement is 1 18 in 30 mm or more Proceed to step 2 Result The measurement is less than 1 18 in 30 mm Replace both wear pads Measure the distance between the number ...

Page 28: ...LECTROCUTION BURN HAZARD CONTACT WITH ELECTRICALLY CHARGED CIRCUITS COULD RESULT IN DEATH OR SERIOUS INJURY REMOVE ALL RINGS WATCHES AND OTHER JEWELRY Tag and disconnect the hydraulic pump outlet line and remove the line from the pump Cap the fitting on the pump Loosen the bolts and remove the hydraulic power pack form the tray Open the oil plug of tank Drain all of the oil into a suitable contain...

Page 29: ...nstall the fitting and hydraulic hoses onto the hydraulic power pack and torque Fill the tank with hydraulic oil to the middle of the dipstick Do not overfill Activate the pump to fill the hydraulic system with oil and bleed the system of air COMPONENT DAMAGE HAZARD THE PUMP CAN BE DAMAGED IF OPERATED WITHOUT OIL BE CAREFUL NOT TO EMPTY THE HYDRAULIC TANK WHILE IN THE PROCESS OF FILLING THE HYDRAU...

Page 30: ...ft Down Limit Switch Under Cover Lift Up Limit Switch Ground Control Panel Battery Charger Power To Platform Main Power Switch Pothole Switch Each Side Inside Wheel Well Batteries Motor Controller ECU2 TM1 Hydraulic Unit Component Tray Hydraulic Unit Lift Valve Steer Valve Pump Motor Section 11 Control System Control Component Locations ...

Page 31: ...e 2020 Section 11 Control System Fault Codes Fault Codes when present appear on the LED Indicator at the Upper Controls station and on the LED Screen at the Lower Controls station Art_5592 Lower Controls LED Indicator Upper Controls LED Indicator ...

Page 32: ...e right steer button and the platform controller 46 Joystick Enable Switch ON at power up All Models Wait several seconds when turning on the lift then check the joystick dead man switch 47 Joystick not in neutral at power up All Models Check the joystick and the platform controller 52 Drive Forward Coil Fault All Models Check the option code See Service manual for instructions 53 Drive Reverse Co...

Page 33: ...n cycle power to the lift and replace motor controller 75 Motor Controller Pump Motor Fault All Models Check connections to the Pump Motor cycle power to the lift and replace motor controller 76 Motor Controller Left Drive Motor Fault All Models Check connections to the motors cycle power to the lift and replace motor controller 77 Motor Controller Right Drive Motor Fault All Models Check connecti...

Page 34: ...n motors and motor controller 91 Left Drive Motor Short All Models Check wiring to motor and motor controller 92 Right Drive Motor Short All Models Check wiring to motor and motor controller 99 Over 99 Load Warning All Models Platform has reached its weight capacity OL Platform Overloaded All Models Remove the excess load immediately 2020 with overload LL Machine Tilted Beyond Safe Limits Fault Al...

Page 35: ...RD 20 4B WH 20 3A WH 20 HL2 GND BK 16 GND BK 20 BU 16 BN 16 CH 1 RD 10 CH 2 BK 10 GN YE 16 PB2 KM1 SA1 SOL1 KA1 SA2 SOL2 SQ1 010A RD 20 10B BU 20 010A RD 20 10B BU 20 SA3 10B GN 16 5B BK 16 GND BK 16 A12 WH 16 5B WH 20 A12 WH 20 6 SQ3 SQ4 10B WH 20 5 10 CAN L GN 20 CAN H YE 20 2 1 2 010A RD 20 7B WH 20 GND BK 20 SOL3 7C WH 20 GND BK 20 SOL4 11A WH 20 11A WH 20 5 B A RD 20 B A RD 16 B Z RD 20 5C WH...

Page 36: ...TRATION No Flat Overload Option Lift Cylinder Upper Lift Cylinder Sensor SCV3 RV3 SCV4 150 Bar Steer Cylinder 1 5mm 0 7mm CV2 CV2 Lower valve 5805 0811 Lower valve 5805 0812 IN IN A B C 1 0mm 1 0mm SCV2 SCV1 RV2 100 Bar RPCV1 CV1 RV1 160 Bar Pump Unit 1136 40B Pump Unit Parameter Motor 24V 2200W 2800rpm Pump Displacement 2 0cc r Tank 4L ...

Page 37: ...l June 2020 Section 12 Schematics Hydraulic Unit ART_5066 1330SE HYDRAULIC UNIT Lift Valve SCV1 Steer Relief RV2 Hydraulic Reservoir Breather Cap Dipstick Steer Valve SCV2 Lift Hose Left Steer Hose Right Steer Hose Lift Relief RV1 Pump Motor ...

Page 38: ...Page 34 Micro 19 XD Service Parts Manual June 2020 Notes ...

Page 39: ...pairs and identifying and ordering the correct replacement parts All parts represented here are manufactured and supplied in accordance with MEC quality standards We recommend that you use genuine MEC parts to ensure proper operation and reliable performance To obtain maximum benefits from your MEC Aerial Work Platforms always follow the proper operating and maintenance procedures Only trained aut...

Page 40: ...er Linkage and Wheels Assembly Steer Linkage and Wheels Assembly Micro 19 XD Art_5625 ILLUSTRATION No 1 2 3 4 5 6 7 8 9 7 10 11 12 13 15 14 16 17 5 18 19 5 20 21 22 20 12 13 23 24 30 30 29 28 27 9 26 25 Section 13 Chassis Steer Linkage and Wheels Assembly ...

Page 41: ... 43985 Steer Yoke Weldment 1 11 42414 Wheel 2 12 41327 Washer 4 13 53347 Castle Nut M16 1 50 4 14 53348 THMS M04 0 70 10 6 15 41323 Cover 2 16 41230 Bearing Cover 2 17 53269 CSCS M05 0 80 16 8 18 41232 Key 2 19 42415 Wheel Shaft 2 20 41024 Bearing 4 21 41234 Connection Plate 2 22 50429 HHCS M10 1 50 25 Serrated Flange 12 23 41328 Cap 2 24 53282 CSCS M08 1 25 20 12 25 43986 Steer Yoke Weldment 1 26...

Page 42: ...e 38 Micro 19 XD Service Parts Manual June 2020 Section 13 Chassis Drive Wheel Assembly Drive Wheel Assembly Micro 19 XD Art_5608 ILLUSTRATION No 10 4 2 11 6 15 2 3 4 7 6 10 11 7 5 14 8 9 8 9 1 3 5 12 13 1 ...

Page 43: ...14 Wheel 2 6 41239 Support 2 7 53315 SHCS 3 8 24 1 1 4 8 8 53316 WSHR 3 8 Spring Washer 8 9 53317 WSHR 3 8 Standard Flat Narrow 8 10 53268 HHCS M10 1 50 30 Serrated Flange 8 11 41232 Key 2 12 42419 Right Drive Motor Assembly 1 42886 Right Motor 1 42889 Brake 1 42887 Reducer 1 13 42421 Left Drive Motor Assembly 1 42890 Left Motor 1 42889 Brake 1 42887 Reducer 1 14 53318 PHMS M06 1 00 12 5 15 42407 ...

Page 44: ...Service Parts Manual June 2020 Section 13 Chassis Pothole Protection Assembly Pothole Protection Assembly Micro 19 XD Art_5622 ILLUSTRATION No 10 10 11 10 13 11 10 12 6 7 5 9 1 2 4 8 17 8 16 15 3 14 23 22 21 20 19 19 18 11 ...

Page 45: ... 4 7 41209 Pin 4 8 50311 NNYL M10 1 50 Flange 8 9 42411 Pothole Link Plate 2 10 41214 Bearing 8 11 53349 NNYL M14 2 00 Flange 6 12 41212 Gas Shock Strut 2 13 41215 Gas Shock 2 14 53283 Set Screw M05 0 80 10 Cone Point 2 15 41216 Pin 2 16 41217 Roller 2 17 41320 Linkage Weldment 1 18 41220 Pothole Guide 1 19 41203 Bearing 4 20 41204 Pothole Hole Pusher Pin 2 21 44007 Adjusting Washer 2 2 22 44008 A...

Page 46: ... June 2020 Section 13 Chassis Battery Pack Module Battery Pack Module Micro 19 XD Art_5607 ILLUSTRATION No 12 30 14 13 27 25 17 11 8 21 16 18 28 10 23 24 19 20 29 7 15 16 19 20 31 32 9 35 36 39 38 37 3 9 10 9 10 2 1 4 5 26 22 33 20 19 34 6 6 ...

Page 47: ...late 1 16 50568 NNYL M06 1 00 Flange 9 17 REF Motor Controller Assembly Refer To Page 46 1 18 50359 SHCS M05 0 80 16 4 19 53043 WSHR M05 Spring Washer 10 20 53038 WSHR M05 Standard Flat 10 21 41075 Horn 1 22 43977 Latch 2 23 53264 PHMS M06 1 00 20 4 24 53353 PHMS M06 1 00 25 4 25 REF Ground Control Assembly Refer To Page 48 1 26 53348 THMS M04 0 70 10 8 27 43988 Battery Tray Weldment 1 28 53354 PH...

Page 48: ...Page 44 Micro 19 XD Service Parts Manual June 2020 Section 13 Chassis Hydraulic Power Unit Hydraulic Power Unit Micro 19 XD Art_5612 ILLUSTRATION No 5 7 4 9 14 9 13 12 8 11 10 2 1 6 3 9 ...

Page 49: ... 1 2 43784 Tank Cover 1 3 42424 Motor 1 4 44009 Relief Valve Lift 1 5 42425 Pump 1 6 44010 Filter Web 1 7 43776 Plug 1 8 43777 Washer 1 9 44011 Coil 3 10 44013 Check Valve 1 11 41245 Solenoid Valve Spool Lift 1 12 42427 Pressure Compensation Valve 1 13 44012 Relief Valve Steer 1 14 41246 Solenoid Valve Spool Steer 1 ...

Page 50: ...Page 46 Micro 19 XD Service Parts Manual June 2020 Section 13 Chassis Motor Controller Assembly Motor Controller Assembly Micro 19 XD Art_5616 ILLUSTRATION No 7 12 8 9 10 11 2 3 4 5 1 6 4 3 ...

Page 51: ... Controller 1 3 50000 WSHR M06 Standard Flat 4 4 53046 WSHR M06 Spring Washer 4 5 50028 HHCS M06 1 00 20 3 6 50327 HHCS M06 1 00 35 1 7 42432 200A Fuse Assembly 1 44014 200A Fuse 1 41092 Fuse Seat 1 8 53355 PHMS M05 0 80 14 2 9 53222 PHMS M05 0 80 8 2 10 53043 WSHR M05 Spring Washer 2 11 53038 WSHR M05 Standard Flat 2 12 41331 DC Contactor 1 ...

Page 52: ...Page 48 Micro 19 XD Service Parts Manual June 2020 Section 13 Chassis Ground Control Assembly Ground Control Assembly Micro 19 XD Art_5610 ILLUSTRATION No 4 5 13 12 8 11 1 7 9 6 2 3 5 4 10 ...

Page 53: ...r 1 4 50284 WSHR M04 Standard Flat 4 5 50285 NNYL M04 0 70 4 6 41334 Relay 1 7 41070 Hour Meter 1 8 41419 Toggle Switch 1 9 41418 Key Switch 1 91574 Key 1 10 41421 Indicator 1 11 43991 Brake Release Switch 1 12 41422 Emergency Stop Switch 1 43098 Red Mushroom Head 1 43097 Base With 1 NC Contact 1 13 43992 Select Switch 1 43993 Select Switch Head 1 43994 Base With 1 NO Contact 1 43096 NC Contact 1 ...

Page 54: ...une 2020 Section 13 Chassis Ladder and Accessories Ladder and Accessories Micro 19 XD Art_5613 ILLUSTRATION No 26 25 5 3 18 14 19 27 11 15 12 6 16 17 28 2 30 4 1 13 20 21 23 24 22 7 9 10 31 32 33 34 17 16 12 35 8 7 9 10 7 11 15 16 17 13 12 2 29 ...

Page 55: ...13 SHCS M04 0 70 16 4 14 41315 Switch Cover 1 15 50423 SHCS M04 0 70 12 4 16 53062 WSHR M04 Spring Washer 6 17 50284 WSHR M04 Standard Flat 6 18 41198 Switch Cover 1 19 42401 Cover 1 20 43995 Frame Weldment 1 21 50289 HHCS M06 1 00 40 2 22 41098 Tilt Sensor 1 23 42403 Sensor Bracket 1 24 50568 NNYL M06 1 00 Flange 2 25 41003 Ground Strap 1 26 53273 HHCS M06 1 00 14 Serrated Flange 1 27 42405 Ladde...

Page 56: ...020 Scissor Assembly Scissor Assembly Micro 19 XD Art_5624 ILLUSTRATION No 1 2 3 47 5 43 28 27 6 7 45 41 10 9 8 11 13 40 14 18 17 16 15 22 20 36 23 24 25 26 29 30 31 32 33 34 38 39 49 4 48 37 44 35 21 19 42 46 12 Scissor Assembly Section 14 Scissor ...

Page 57: ... 43996 Inner Arm 1 1 21 53357 HHCS M06 1 00 55 Flange 4 22 50568 NNYL M06 1 00 Flange 6 23 42446 Bearing 28 24 41338 Pin 2 25 42447 Chassis Slider 2 26 42448 Outer Arm 1 1 27 50386 CSCS M06 1 00 25 2 28 41350 Pothole Pusher 1 29 41258 Pin 1 30 41112 Hydraulic Hoses Manifolds 1 31 43601 Hose To Upper Lift Cylinder 1 32 43997 Hose To Lower Lift Cylinder 1 33 44015 Hose To Hydraulic Tank 1 34 50561 C...

Page 58: ...ual June 2020 Main Platform Assembly Main Platform Assembly Micro 19 XD Art_5615 ILLUSTRATION No 10 15 16 28 17 26 19 11 27 12 23 22 20 21 20 14 30 31 29 4 25 13 24 18 5 5 6 9 4 3 2 1 7 33 32 2 8 Section 15 Platform Main Platform Assembly ...

Page 59: ...131 Bearing 2 12 41269 Roller 2 13 53358 HHCS M08 1 25 50 Flange 4 14 50313 NNYL M08 1 25 Flange 8 15 53275 CSCS M08 1 25 45 8 16 41360 Roller Bracket 2 17 42461 Main Deck Weldment 1 18 53276 PHMS M04 0 70 8 2 19 41134 Clip 2 20 53273 HHCS M06 1 00 14 Serrated Flange 12 21 41127 Hinge A 1 22 41128 Hinge B 1 23 41273 Water Proof Joint 1 24 41046 Bearing 2 25 41275 Sheath 1 26 42462 Washer 4 27 5335...

Page 60: ...Parts Manual June 2020 Section 15 Platform Platform Extension Assembly Platform Extension Assembly Micro 19 XD Art_5620 ILLUSTRATION No 18 24 20 19 8 9 10 15 25 23 14 26 27 28 11 13 6 16 17 1 22 21 33 30 31 32 29 2 3 4 6 5 7 12 14 ...

Page 61: ...Countersunk Washer 2 13 50561 CSCS M06 1 00 20 2 14 95401 Plunger Pin 8 15 44187 Micro 19 Extension Deck Base 1 16 53148 WSHR M12 Spring Washer 2 17 50038 HHCS M12 1 50 25 2 18 41140 Platform Locking Device Assembly Refer To Page 62 1 19 53279 CSCS M05 0 80 12 8 20 41284 Slide Pad 2 21 53280 CSCS M08 1 25 55 8 22 41360 Roller Bracket 2 23 41141 Roller 2 2 24 41131 Bearing 2 25 43618 Circlips 2 26 ...

Page 62: ...Page 58 Micro 19 XD Service Parts Manual June 2020 Section 15 Platform Platform Control Assembly Platform Control Assembly Micro 19 XD Art_5618 ILLUSTRATION No 2 5 3 6 4 1 7 ...

Page 63: ...Platform Item Part Number Description Qty 1 41137 Platform Control Box Assembly Refer To Page 60 1 2 42499 Platform Control Box Mount Bracket 1 3 50048 NNYL M08 1 25 1 4 42501 Handle 1 5 42500 Locating Plate 1 6 53231 PHMS M06 1 00 16 4 7 53248 CARB M08 1 25 45 1 ...

Page 64: ...Page 60 Micro 19 XD Service Parts Manual June 2020 Section 15 Platform Platform Control Box Assembly Platform Control Box Assembly Micro 19 XD Art_5619 ILLUSTRATION No 1 3 5 2 4 7 6 9 10 8 ...

Page 65: ...oot 1 3 41152 Coil Cord 1 43624 Housing 1 43625 Male Insert 1 43626 Male Contacts 5 43627 Cable Gland 1 4 43999 Platform Control Box Harness 1 43628 Hood 1 43629 Female Insert 1 43630 Female Contacts 5 43627 Cable Gland 1 5 41568 Alarm 1 43631 Alarm Nut 1 6 41156 Main Board 1 41155 Button 4 7 41157 Emergency Stop Switch 1 43632 Red Mushroom Head 1 43633 Base With 1 NC Contact 1 8 42915 Decal Emerg...

Page 66: ...Page 62 Micro 19 XD Service Parts Manual June 2020 Section 15 Platform Platform Locking Device Assembly Platform Locking Device Assembly Micro 19 XD Art_5621 ILLUSTRATION No 3 4 7 8 1 2 5 6 ...

Page 67: ...e 2020 Section 15 Platform Item Part Number Description Qty 1 50049 NNYL M10 1 50 2 2 50002 WSHR M10 Standard Flat 2 3 41143 Foot Pedal 1 4 41144 Lock Pin Housing 1 5 41145 Spring 1 6 41146 Lock Pin 1 7 41147 Bracket 1 8 50020 HHCS M10 1 50 50 1 ...

Page 68: ...Page 64 Micro 19 XD Service Parts Manual June 2020 Section 15 Platform Step Installation Step Installation Micro 19 XD Art_5617 ILLUSTRATION No 2 3 4 2 14 11 10 9 12 13 8 1 6 7 5 ...

Page 69: ...2 50568 NNYL M06 1 00 Flange 10 3 95172 Wire Rope 2 4 53364 Pin 2 5 50313 NNYL M08 1 25 Flange 1 6 44224 Step Sliding Latch Clamp 1 7 44223 Step Sliding Latch 1 8 53359 HHCS M08 1 25 55 Flange 1 9 95402 Adjustment Joint 2 10 95403 Cotter Pin 2 11 95404 Pin 2 12 53014 NHEX M08 1 25 2 13 53226 CSCS M06 1 00 16 16 14 95405 Hinge 2 ...

Page 70: ... June 2020 Lower Lift Cylinder Assembly Lower Lift Cylinder Assembly Micro 19 XD Art_5614 ILLUSTRATION No 5 10 8 9 6 7 2 24 27 1 3 4 17 13 14 14 15 16 20 19 18 2 26 25 11 12 28 21 22 23 Lower Lift Cylinder Assembly Section 16 Hydraulic System ...

Page 71: ...tting 1 9 43639 Elbow 1 10 43640 Tee Fitting 1 11 44003 Solenoid Valve Spool 1 12 41747 Coil 1 13 53361 NHEX M06 1 00 1 14 50000 WSHR M06 Standard Flat 2 15 42466 Screw 1 16 42465 Emergency Down Cable Assembly 1 17 41162 Lowering Knob 1 18 41291 Plate 1 19 41292 Support 1 20 53179 HHCS M05 0 80 20 1 21 44004 Cable Connector 1 22 53362 NHEX 1 2 20 UNF 1 23 42470 Seal Kit 1 24 43369 Check Valve 1 25...

Page 72: ...8 Micro 19 XD Service Parts Manual June 2020 Section 16 Hydraulic System Upper Lift Cylinder Assembly Upper Lift Cylinder Assembly Micro 19 XD Art_5626 ILLUSTRATION No 11 2 8 9 13 14 7 2 10 16 12 1 3 4 15 6 5 ...

Page 73: ... Fitting 1 2 43361 Washer 2 3 41167 Fitting 1 4 42471 Upper Lift Cylinder 1 5 42480 Plug 1 6 41169 Relief Valve 1 7 43638 Straight Fitting 1 8 43372 Solenoid Valve Spool 1 9 41551 Coil 1 10 42795 Nut 1 11 42475 Seal Kit 1 12 43369 Check Valve 1 13 42821 Plug 1 14 44017 Orifice 1 15 41413 Nut 1 16 42473 Valve with Coil 1 ...

Page 74: ...n 16 Hydraulic System Hydraulic Hoses and Fittings Hydraulic Hoses and Fittings Micro 19 XD Art_5611 ILLUSTRATION No 1 A B C 2 3 7 10 Hydraulic Power Unit 6 6 5 5 5 9 8 4 7 10 Hose Assembly Adapter Union Steer Cylinder Lower Lift Cylinder Upper Lift Cylinder ...

Page 75: ...c System Item Part Number Description Qty 1 42476 Hose Assembly 1 2 42477 Hose Assembly 1 3 42478 Hose Assembly 1 4 44018 Hose Assembly 1 5 41296 Straight Fitting 3 6 41298 Straight Fitting 2 7 43638 Straight Fitting 2 8 43639 Elbow 1 9 43640 Tee Fitting 1 10 42480 Plug 2 ...

Page 76: ...12 28 32 13 Ground Control Assembly 1 20 6 11 27 Limit Switch Limit Switch Rotary Sensor Platform Control Box Assembly Hydraulic Power Unit Beacon Left Motor Right Motor Motor Controller Motor DC Contactor Fuse Assembly Power Switch Battery Charger 5 21 Horn 23 Coil 3 14 Pressure Sensor 17 Tilt Sensor 18 22 Alarm 2 24 Coil Section 17 Electrical System Electrical Harness ...

Page 77: ... 66 1 15 REF Limit Switch Pothole Refer To Page 50 2 16 REF Rotary Sensor Refer To Page 50 1 17 REF Tilt Sensor Refer To Page 50 1 18 REF Beacon Refer To Page 50 1 19 REF Platform Control Box Assembly Refer To Page 60 1 20 REF Hydraulic Power Unit Refer To Page 44 1 21 REF Horn Refer To Page 42 1 22 REF Alarm Refer To Page 42 1 23 REF Coil Refer To Page 66 1 24 REF Coil Refer To Page 68 1 25 REF L...

Page 78: ...Page 74 Micro 19 XD Service Parts Manual June 2020 Section 17 Electrical System Power to Platform Power to Platform Micro 19 XD Art_5623 ILLUSTRATION No 1 2 3 ...

Page 79: ...Micro 19 XD Service Parts Manual June 2020 Section 17 Electrical System Item Part Number Description Qty 1 REF AC Plug Refer To Page 42 1 2 44005 Wire Cable Platform AC Power 1 3 41575 AC Socket 1 REF Reference ...

Page 80: ...r diverter plate Opposite side of Xtra Deck also Opposite side of Xtra Deck also On water diverter plate 1 1 2 2 3 3 4 4 4 4 5 7 8 9 10 11 12 13 31 14 15 16 17 17 18 19 18 19 18 19 18 19 20 21 22 23 24 25 24 25 26 26 27 28 29 30 32 33 34 34 35 6 Section 18 Decals Decal Locations ...

Page 81: ...y 1 10 43903 Qty 1 11 94122 Qty 1 12 41639 Qty 2 13 41636 Qty 1 14 42493 Qty 1 15 94846 Qty 1 16 95301 Qty 1 17 43886 Qty 2 18 41635 Qty 4 19 41634 Qty 4 20 41649 Qty 1 21 41641 Qty 1 22 94423 Qty 1 23 90719 Qty 1 24 43885 Qty 2 25 41647 Qty 2 26 41648 Qty 3 27 94120 Qty 2 28 41640 Qty 1 29 91850 Qty 2 30 94778 Qty 1 31 43879 Qty 1 32 95188 Qty 2 33 34 35 94865 95253 95303 Qty 2 Qty 2 Qty 1 ...

Page 82: ...ard 1 15 94846 Decal Micro 19 Brake Release Instructions 1 16 95301 Decal Trademarked MEC Logo Small Black 1 17 43886 Decal 2020 ANSI Capacity Micro 13 XD Micro 19 XD 2 18 41635 Decal Instructions Tie Down Point 4 19 41634 Decal Instructions Lift Point 4 20 41649 Decal Warning Panel 1 21 41641 Decal Danger Explosion Burn Hazard 1 22 94423 Decal MEC Direct Electric Drive 1 23 90719 Decal MEC Oval 1...

Page 83: ...Page 79 Micro 19 XD Service Parts Manual June 2020 Notes ...

Page 84: ...Page 80 Micro 19 XD Service Parts Manual June 2020 Notes ...

Page 85: ...Page 81 Micro 19 XD Service Parts Manual June 2020 Notes ...

Page 86: ...count number Part Number Description Quantity Price All back ordered parts will be shipped when available via the same ship method as original order unless noted below Ship complete order only No Backorders Ship all available parts and contact customer on disposition of back ordered parts Other Please specify MEC Parts Order Form Phone 559 842 1523 Fax 559 400 6723 Email Parts mecawp com ...

Page 87: ...d on MEC Aerial Platform Sales Corp s then current flat rate provided the defective part in question is shipped prepaid to MEC Aerial Platform Sales Corp and is found upon inspection by MEC Aerial Platform Sales Corp to be defective in material and or workmanship MEC Aerial Platform Sales Corp shall not be liable for any consequential incidental or contingent damages whatsoever Use of other than f...

Page 88: ...1401 S Madera Avenue Kerman CA 93630 USA Toll Free 1 877 632 5438 Phone 1 559 842 1500 Fax 1 559 842 1520 info MECawp com www MECawp com MEC Aerial Work Platforms ...

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