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Document No 7214-D0001-01 

 

17 

Mobile Energy Australia Pty Ltd 

39 Dulacca Street, Acacia Ridge QLD 4110 Australia   

 ABN 98 674 578 946 

P: +61 7 3273 6803 

 

E

[email protected]

 

    

www.mobileenergyaustralia.com.au

 

 

valve only when the 

machine is switched off: oil 

soaked-up air filter 

(does not close) 

damaged parts with spare parts kit. 

2-The no-return valve of intake valve does 
not work 
correctly. 

2-Check it and clean it. 

Oil soaked-up air filter during 

unloading phase 

1-Too high level of oil in the tank 

1-Check oil level on separator tank.  

2- Clogged separator filter 

2- Replace the separator filter. 

3-The recovery oil viewer is dirty or does not 
work 
appropriately. 

3 -Clean it or if necessary, replace the damaged 
parts with spare parts kit. 
If separator filter is clogged up, replace it. 

The compressor remains 

under loading phase. 

1-The intake valve does not work properly 
(does not close) 

1-Check the valve. If necessary, replace the 
damaged parts with spare parts kit. 

Rotor seizure 

1-Unknown particles inside. 

1-Call MEA technical support. 

2-Insufficient lubrication. 

2-Call MEA technical support. 

Presence of oil in the outlet 

of minimum pressure valve 

1-Separator filter damaged. 

1-Replace the separator filter. 

2-Oil recovery viewer obstructed. 

2-Clean the oil recovery viewer. 

3-Separator nipple with O-rings damaged. 

3-Replace spare parts kit. 

 

 
DIESEL ENGINE 

 

No. 

Problems 

Probable causes 

The engine does not 

start 

Incorrect injection timing 
Rings worn or sticking 
Valves sticking 
loose cylinder locknuts 
Obstructed fuel line 
Fuel filter clogged 
Air leaks in fuel system 
Clogged tank vent hole 
Injector sticking 
Injection pump valve sticking 
Faulty fuel feeding pump 
Discharged battery 
Cable connections uncertain or incorrect  
Faulty starting switch 
Faulty starting motor  

Engine Starts and 

stops 

Clogged air filter 
Governor linkage wrongly set 
Low idle speed 
Fuel filter clogged 
Air leaks in fuel system 
Clogged tank vent hole 
Faulty fuel feeding pump 

Poor acceleration 

Clogged air filter 
Overloaded 
Incorrect injection timing 
Governor linkage wrongly set 
Governor spring broken 

Fuel filter clogged 
Air leaks in fuel system 
Clogged tank vent hole 
Hardened inj. pump rack 

Unsteady speed 

Governor linkage wrongly set 
Air leaks in fuel system 
Hardened inj. pump rack 

Summary of Contents for SMARTPACK 35

Page 1: ...7214 D0001 01 SMARTPACK 35 SP35P SP35D Owners Operators Manual 35CFM Compact Petrol or Diesel Driven Air Compressor Revision 1 Revised 03 12 2018...

Page 2: ...Mobile Energy Australia Pty Ltd 39 Dulacca Street Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P 61 7 3273 6803 E sales mobileenergyaustralia com au www mobileenergyaustralia com au THIS PAGE IS...

Page 3: ...Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P 61 7 3273 6803 E sales mobileenergyaustralia com au www mobileenergyaustralia com au MEA Product Warranty Registration Form THIS FORM MUST BE COMP...

Page 4: ...ountry ___________________ MEA Installer Information Company Name ______________________________________________________________ City _______________ State ___________________ Country ________________...

Page 5: ...ATIONS 4 4 OPERATING PROCEDURE 5 5 INSTALLATION 7 6 SCHEDULE MAINTENANCE 10 7 SPARE PARTS AND SERVICE KITS 12 8 TROUBLESHOOTING 16 9 DRAWINGS ILLUSTRATIONS 19 10 WARRANTY 35 MOBILE ENERGY AUSTRALIA CO...

Page 6: ...ate that this is a compulsory process to be carried out on each site These together with site specific safety procedures will help to minimize the risk to accidents personnel injury and loss of life I...

Page 7: ...nual has important information on the system particularly how to install operate and maintain properly Refer to page seven P 7 for information on installation as a vehicle mounted system Section six 6...

Page 8: ...nd Inlet Valve Regulation Pneumatic Engine Control System Pneumatic speed control engine and compressor high temperature and pressure engine shutdown system Safety Features Relief valve in compressor...

Page 9: ...O STARTING EACH DAY 1 Check the oil level in the engine 2 Check the oil level in the compressor 3 Check all hoses are secured and not damaged Replace all damaged hoses before starting 4 Check all elec...

Page 10: ...the lever on the fuel solenoid is in the downward 3 Turn the key to the right to power the glow plugs wait till glow plug indicator light has gone out continue to turn the key until engine starts the...

Page 11: ...cted by a paper type replaceable air filter and a spin on type oil filter for the oil side and a coalescing filter for final oil removal from the air Safety features included in the compressor are 150...

Page 12: ...ust are located outside of the enclosed space The unit generates a considerable amount of heat when running Proper ventilation is vital to good operation and to avoid damage to components due to poor...

Page 13: ...ecified by the customer and the engine will be at the lower speed idle speed Pressure settings of the unit has been adjusted by the factory to the customer specifications If the pressure is not at the...

Page 14: ...ck engine oil level Check air filter s and connecting hose and clamps Check for oil and air system including hoses for leaks Every 25 Hours or Monthly Drain water from than and check Compressor oil le...

Page 15: ...stralia com au Every 500 Hours in case of low use every year Change Engine oil 1 1L In case of low use every year In using lower quality oil change every 150 hours Change engine oil filter Replace fue...

Page 16: ...bile Energy Australia Pty Ltd 39 Dulacca Street Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P 61 7 3273 6803 E sales mobileenergyaustralia com au www mobileenergyaustralia com au 7 SPARE PARTS...

Page 17: ...10003 P0005 ISOLATOR RUBBER 2 10004 P0166 AUTO TENSIONER 3 10004 P0155 DRIVEN PULLEY 4 10004 P0156 DRIVER PULLEY 5 10008 P0026 REGULATOR 6 10008 P0041 OIL FILTER 7 10008 P0045 COALESCING FILTER 8 1000...

Page 18: ...art Number Description Quantity 10019 K0007 OIL 5 LITRE CONTAINER DIESEL 1 10021 P0006 DECAL OIL MEA OIL 1 10008 P0126 FILTER OIL ENGINE KOHLER 1 10008 P0128 FILTER AIR ENGINE KOHLER 1 7201 P0075 DECA...

Page 19: ...ILTER AIR KOHLER CH440 1 400 Hour Part Number Description Quantity 10021 P0006 DECAL OIL MEA OIL 1 10019 K0007 OIL 5 LITRE CONTAINER DIESEL 1 10019 K0005 OIL 5 LITRE CONTAINER COMPRESSOR 1 7201 P0075...

Page 20: ...does not open 2 Check the valve If necessary replace the damaged parts with the spare parts kit 3 Air loss from safety valve 3 Replace the valve Compressor keeps on loading over working pressure safet...

Page 21: ...port 2 Insufficient lubrication 2 Call MEA technical support Presence of oil in the outlet of minimum pressure valve 1 Separator filter damaged 1 Replace the separator filter 2 Oil recovery viewer obs...

Page 22: ...ctor not adjusted Extra fuel control level sticking 6 White smoke Excessive idle operation Incomplete run in Incorrect injection timing Rings worn or sticking Worn cylinder Fuel filter clogged White S...

Page 23: ...y Australia Pty Ltd 39 Dulacca Street Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P 61 7 3273 6803 E sales mobileenergyaustralia com au www mobileenergyaustralia com au 9 DRAWINGS ILLUSTRATIONS...

Page 24: ...Mobile Energy Australia Pty Ltd 39 Dulacca Street Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P 61 7 3273 6803 E sales mobileenergyaustralia com au www mobileenergyaustralia com au GA DRAWING O...

Page 25: ...21 Mobile Energy Australia Pty Ltd 39 Dulacca Street Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P 61 7 3273 6803 E sales mobileenergyaustralia com au www mobileenergyaustralia com au GA DRAWIN...

Page 26: ...Mobile Energy Australia Pty Ltd 39 Dulacca Street Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P 61 7 3273 6803 E sales mobileenergyaustralia com au www mobileenergyaustralia com au GA DRAWING...

Page 27: ...23 Mobile Energy Australia Pty Ltd 39 Dulacca Street Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P 61 7 3273 6803 E sales mobileenergyaustralia com au www mobileenergyaustralia com au GA DRAWI...

Page 28: ...24 Mobile Energy Australia Pty Ltd 39 Dulacca Street Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P 61 7 3273 6803 E sales mobileenergyaustralia com au www mobileenergyaustralia com au GA DRAWI...

Page 29: ...25 Mobile Energy Australia Pty Ltd 39 Dulacca Street Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P 61 7 3273 6803 E sales mobileenergyaustralia com au www mobileenergyaustralia com au GA DRAWIN...

Page 30: ...bile Energy Australia Pty Ltd 39 Dulacca Street Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P 61 7 3273 6803 E sales mobileenergyaustralia com au www mobileenergyaustralia com au GA DRAWING OLD...

Page 31: ...01 27 Mobile Energy Australia Pty Ltd 39 Dulacca Street Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P 61 7 3273 6803 E sales mobileenergyaustralia com au www mobileenergyaustralia com au V61 C...

Page 32: ...KSMART HYDRAULIC DIAGRAM 1 oil return from separator 2 Intake valve 4 Screw air end 5 Oil cooler 6 Thermostatic valve 7 Safety valve 8 Air oil separator tank 9 Minimum pressure valve 10 Switch load no...

Page 33: ...29 Mobile Energy Australia Pty Ltd 39 Dulacca Street Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P 61 7 3273 6803 E sales mobileenergyaustralia com au www mobileenergyaustralia com au ENGINE C...

Page 34: ...Energy Australia Pty Ltd 39 Dulacca Street Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P 61 7 3273 6803 E sales mobileenergyaustralia com au www mobileenergyaustralia com au FURTHER INFORMATIO...

Page 35: ...Pty Ltd 39 Dulacca Street Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P 61 7 3273 6803 E sales mobileenergyaustralia com au www mobileenergyaustralia com au ENGINE COMPONENTS OVERVIEW DIESEL F...

Page 36: ...Mobile Energy Australia Pty Ltd 39 Dulacca Street Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P 61 7 3273 6803 E sales mobileenergyaustralia com au www mobileenergyaustralia com au KOHLER ENGI...

Page 37: ...33 Mobile Energy Australia Pty Ltd 39 Dulacca Street Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P 61 7 3273 6803 E sales mobileenergyaustralia com au www mobileenergyaustralia com au KOHLER E...

Page 38: ...D0001 01 34 Mobile Energy Australia Pty Ltd 39 Dulacca Street Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P 61 7 3273 6803 E sales mobileenergyaustralia com au www mobileenergyaustralia com au...

Page 39: ...s 2 5 Consequential damages caused by product s failure 2 6 Any product s if other than MEA s genuine components are used in the product s 2 7 Normal wear and tear of product s 3 WARRANTY PERIOD 3 1 T...

Page 40: ...s to validate the warranty No warranty claims will be processed unless MEA has received a fully completed warranty registration form 7 DISCLAIMER AND WARRANTY SERVICE 7 1 Any labour costs claimed more...

Page 41: ...61 7 3273 6803 E sales mobileenergyaustralia com au www mobileenergyaustralia com au MOBILE ENERGY AUSTRALIA CONTACTS Sales Email sales mobileenergyaustralia com au Office 07 3273 6803 Spare Parts Of...

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