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Document No 7214-D0001-01 

 

Mobile Energy Australia Pty Ltd 

39 Dulacca Street, Acacia Ridge QLD 4110 Australia   

 ABN 98 674 578 946 

P: +61 7 3273 6803 

 

E

[email protected]

 

    

www.mobileenergyaustralia.com.au

 

 

8. 

The engine exhaust should be considered when installing to ensure that other components 
on the vehicle do not get the heat blast. 

INSTALLATION - Continued

 

 

9. 

If mounting the unit in an enclosed space, direct the engine exhaust outside the enclosure. 

 
Ventilation consideration 
 

It  is  not  possible  to  make  absolute  recommendations  regarding  ventilation  because  of the  wide  variety  of 
circumstances  that are  possible.  Duty  cycle,  ambient  temperature,  and  enclosure  shape  (or  footprint)  are 
some of the important variables. Ideal installation is where a good ventilation exists with no restrictions on 
airflow. there are two ways in which the SMARTPACK system can be mounted.  

 

Top or Deck Mounting 

This is the preferred mounting location. By placing the unit in an area where there are no restrictions on the 
intake of fresh air and exhausting of hot air and exhaust gases, this provides the best cooling and ensures 
reliability and life for the compressor / engine driven unit. 

 

Enclosed Mounting

 

It is important to seek the technical advice from manufacturer in installing the unit when it is to be placed in 
an  enclosed  area.  Ventilation  is  one  of  the  most  important  things  to  consider  before  installation  of  a 
compressor/ engine driven unit in an enclosed area. It is important that the air intake to the compressor and 
the engine exhaust are located outside of the enclosed space.  

The  unit  generates  a  considerable  amount  of  heat  when  running.  Proper  ventilation  is  vital  to  good 
operation and to avoid  damage to components due to poor ventilation.  Ensure there  is a minimum  of 10" 
(250  mm)  clearance  between  exhaust  and  any  other  components  mounted  on  the  vehicle.  If  this  is  not 
possible, and was not discussed prior to purchase, please contact MEA to purchase an exhaust deflector.  

If  the  unit  is  installed  in  an  area  considered  to  be  enclosed,  it  is  strongly  recommended  that  the  unit  is 
tested to certain criteria to ensure proper working. The following is a method suggested for testing. 

1. 

It is best to test the installation at the hottest anticipated ambient temperature  

2. 

Setup and run the system at 120 PSI. This can be done by installing a ball valve on the air 
outlet  pipe  and  adjusting  the  opening  of  the  valve  so  that  the  compressor  is  running 
continuously at 120 PSI. 

3. 

Record the engine, compressor, and current ambient temperature for future reference. 

4. 

Run  the  system  at  full  load  for  at  least  one  hour  or  until  the  temperatures  stabilizes. 
Temperature  stabilizing  means  there  is  no  rise  in  temperature  for  15  minutes  when  the 
compressor is running at the rated load. 

5. 

Record the engine and compressor temperatures every 10 minutes. 

6. 

If the system tripped on over-temps, the ventilation is not sufficient, review the installation, 
make changes as needed, and repeat the test. 

 

Completing the Installation - Before the First Start-up 

Make  sure  that  the  following  have  been  completed  before  operating  the  MEA  SMARTPACK  35 
Compressor Unit -   

1. 

Check the compressor oil level; (Note that the oil is very clear, and it may be difficult to see 
the level) 

2. 

Check the engine oil level. 

Summary of Contents for SMARTPACK 35

Page 1: ...7214 D0001 01 SMARTPACK 35 SP35P SP35D Owners Operators Manual 35CFM Compact Petrol or Diesel Driven Air Compressor Revision 1 Revised 03 12 2018...

Page 2: ...Mobile Energy Australia Pty Ltd 39 Dulacca Street Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P 61 7 3273 6803 E sales mobileenergyaustralia com au www mobileenergyaustralia com au THIS PAGE IS...

Page 3: ...Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P 61 7 3273 6803 E sales mobileenergyaustralia com au www mobileenergyaustralia com au MEA Product Warranty Registration Form THIS FORM MUST BE COMP...

Page 4: ...ountry ___________________ MEA Installer Information Company Name ______________________________________________________________ City _______________ State ___________________ Country ________________...

Page 5: ...ATIONS 4 4 OPERATING PROCEDURE 5 5 INSTALLATION 7 6 SCHEDULE MAINTENANCE 10 7 SPARE PARTS AND SERVICE KITS 12 8 TROUBLESHOOTING 16 9 DRAWINGS ILLUSTRATIONS 19 10 WARRANTY 35 MOBILE ENERGY AUSTRALIA CO...

Page 6: ...ate that this is a compulsory process to be carried out on each site These together with site specific safety procedures will help to minimize the risk to accidents personnel injury and loss of life I...

Page 7: ...nual has important information on the system particularly how to install operate and maintain properly Refer to page seven P 7 for information on installation as a vehicle mounted system Section six 6...

Page 8: ...nd Inlet Valve Regulation Pneumatic Engine Control System Pneumatic speed control engine and compressor high temperature and pressure engine shutdown system Safety Features Relief valve in compressor...

Page 9: ...O STARTING EACH DAY 1 Check the oil level in the engine 2 Check the oil level in the compressor 3 Check all hoses are secured and not damaged Replace all damaged hoses before starting 4 Check all elec...

Page 10: ...the lever on the fuel solenoid is in the downward 3 Turn the key to the right to power the glow plugs wait till glow plug indicator light has gone out continue to turn the key until engine starts the...

Page 11: ...cted by a paper type replaceable air filter and a spin on type oil filter for the oil side and a coalescing filter for final oil removal from the air Safety features included in the compressor are 150...

Page 12: ...ust are located outside of the enclosed space The unit generates a considerable amount of heat when running Proper ventilation is vital to good operation and to avoid damage to components due to poor...

Page 13: ...ecified by the customer and the engine will be at the lower speed idle speed Pressure settings of the unit has been adjusted by the factory to the customer specifications If the pressure is not at the...

Page 14: ...ck engine oil level Check air filter s and connecting hose and clamps Check for oil and air system including hoses for leaks Every 25 Hours or Monthly Drain water from than and check Compressor oil le...

Page 15: ...stralia com au Every 500 Hours in case of low use every year Change Engine oil 1 1L In case of low use every year In using lower quality oil change every 150 hours Change engine oil filter Replace fue...

Page 16: ...bile Energy Australia Pty Ltd 39 Dulacca Street Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P 61 7 3273 6803 E sales mobileenergyaustralia com au www mobileenergyaustralia com au 7 SPARE PARTS...

Page 17: ...10003 P0005 ISOLATOR RUBBER 2 10004 P0166 AUTO TENSIONER 3 10004 P0155 DRIVEN PULLEY 4 10004 P0156 DRIVER PULLEY 5 10008 P0026 REGULATOR 6 10008 P0041 OIL FILTER 7 10008 P0045 COALESCING FILTER 8 1000...

Page 18: ...art Number Description Quantity 10019 K0007 OIL 5 LITRE CONTAINER DIESEL 1 10021 P0006 DECAL OIL MEA OIL 1 10008 P0126 FILTER OIL ENGINE KOHLER 1 10008 P0128 FILTER AIR ENGINE KOHLER 1 7201 P0075 DECA...

Page 19: ...ILTER AIR KOHLER CH440 1 400 Hour Part Number Description Quantity 10021 P0006 DECAL OIL MEA OIL 1 10019 K0007 OIL 5 LITRE CONTAINER DIESEL 1 10019 K0005 OIL 5 LITRE CONTAINER COMPRESSOR 1 7201 P0075...

Page 20: ...does not open 2 Check the valve If necessary replace the damaged parts with the spare parts kit 3 Air loss from safety valve 3 Replace the valve Compressor keeps on loading over working pressure safet...

Page 21: ...port 2 Insufficient lubrication 2 Call MEA technical support Presence of oil in the outlet of minimum pressure valve 1 Separator filter damaged 1 Replace the separator filter 2 Oil recovery viewer obs...

Page 22: ...ctor not adjusted Extra fuel control level sticking 6 White smoke Excessive idle operation Incomplete run in Incorrect injection timing Rings worn or sticking Worn cylinder Fuel filter clogged White S...

Page 23: ...y Australia Pty Ltd 39 Dulacca Street Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P 61 7 3273 6803 E sales mobileenergyaustralia com au www mobileenergyaustralia com au 9 DRAWINGS ILLUSTRATIONS...

Page 24: ...Mobile Energy Australia Pty Ltd 39 Dulacca Street Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P 61 7 3273 6803 E sales mobileenergyaustralia com au www mobileenergyaustralia com au GA DRAWING O...

Page 25: ...21 Mobile Energy Australia Pty Ltd 39 Dulacca Street Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P 61 7 3273 6803 E sales mobileenergyaustralia com au www mobileenergyaustralia com au GA DRAWIN...

Page 26: ...Mobile Energy Australia Pty Ltd 39 Dulacca Street Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P 61 7 3273 6803 E sales mobileenergyaustralia com au www mobileenergyaustralia com au GA DRAWING...

Page 27: ...23 Mobile Energy Australia Pty Ltd 39 Dulacca Street Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P 61 7 3273 6803 E sales mobileenergyaustralia com au www mobileenergyaustralia com au GA DRAWI...

Page 28: ...24 Mobile Energy Australia Pty Ltd 39 Dulacca Street Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P 61 7 3273 6803 E sales mobileenergyaustralia com au www mobileenergyaustralia com au GA DRAWI...

Page 29: ...25 Mobile Energy Australia Pty Ltd 39 Dulacca Street Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P 61 7 3273 6803 E sales mobileenergyaustralia com au www mobileenergyaustralia com au GA DRAWIN...

Page 30: ...bile Energy Australia Pty Ltd 39 Dulacca Street Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P 61 7 3273 6803 E sales mobileenergyaustralia com au www mobileenergyaustralia com au GA DRAWING OLD...

Page 31: ...01 27 Mobile Energy Australia Pty Ltd 39 Dulacca Street Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P 61 7 3273 6803 E sales mobileenergyaustralia com au www mobileenergyaustralia com au V61 C...

Page 32: ...KSMART HYDRAULIC DIAGRAM 1 oil return from separator 2 Intake valve 4 Screw air end 5 Oil cooler 6 Thermostatic valve 7 Safety valve 8 Air oil separator tank 9 Minimum pressure valve 10 Switch load no...

Page 33: ...29 Mobile Energy Australia Pty Ltd 39 Dulacca Street Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P 61 7 3273 6803 E sales mobileenergyaustralia com au www mobileenergyaustralia com au ENGINE C...

Page 34: ...Energy Australia Pty Ltd 39 Dulacca Street Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P 61 7 3273 6803 E sales mobileenergyaustralia com au www mobileenergyaustralia com au FURTHER INFORMATIO...

Page 35: ...Pty Ltd 39 Dulacca Street Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P 61 7 3273 6803 E sales mobileenergyaustralia com au www mobileenergyaustralia com au ENGINE COMPONENTS OVERVIEW DIESEL F...

Page 36: ...Mobile Energy Australia Pty Ltd 39 Dulacca Street Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P 61 7 3273 6803 E sales mobileenergyaustralia com au www mobileenergyaustralia com au KOHLER ENGI...

Page 37: ...33 Mobile Energy Australia Pty Ltd 39 Dulacca Street Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P 61 7 3273 6803 E sales mobileenergyaustralia com au www mobileenergyaustralia com au KOHLER E...

Page 38: ...D0001 01 34 Mobile Energy Australia Pty Ltd 39 Dulacca Street Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P 61 7 3273 6803 E sales mobileenergyaustralia com au www mobileenergyaustralia com au...

Page 39: ...s 2 5 Consequential damages caused by product s failure 2 6 Any product s if other than MEA s genuine components are used in the product s 2 7 Normal wear and tear of product s 3 WARRANTY PERIOD 3 1 T...

Page 40: ...s to validate the warranty No warranty claims will be processed unless MEA has received a fully completed warranty registration form 7 DISCLAIMER AND WARRANTY SERVICE 7 1 Any labour costs claimed more...

Page 41: ...61 7 3273 6803 E sales mobileenergyaustralia com au www mobileenergyaustralia com au MOBILE ENERGY AUSTRALIA CONTACTS Sales Email sales mobileenergyaustralia com au Office 07 3273 6803 Spare Parts Of...

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