MDC Robson XTT 2015 Owner'S Manual Download Page 9

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www.marketdirect.com.au

Ph: 1300 494 494

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WATER TANK(S)

1x 80L + 1x 120L freshwater tank

WATER DELIVERY

12V electric marine diaphragm pump

KITCHEN CONSTRUCTION

Slide out stainless Steel body with gas hob cooktop & washboard sink with

plumbed hot & cold water supply

STONE GUARD

Chequer plate stone guard & gas storage locker with forward-facing mud

flap protection

FRIDGE SLIDE

800mm L x 510mm W x 580mm H (driver side) 920mm L x 510mm W x

580mm H (passenger side)

SHOWER & ENSUITE

20L portable annex attached PVC ensuite tent and external hot/cold

external shower

COOKER

Stainless steel 3-burner gas hob cooktop with glass lid

HOT WATER SYSTEM

14L Truma UltraRapid (gas-operated)

DIESEL HEATER

2KW diesel air heater with variable control and 10L fuel tank

SOLAR

1x 135W fixed solar panel

INVERTER

Projecta IM1000 - 12V 1000W modified sine wave inverter

LIGHTING INTERNAL

3x portable 12V LED light strips

LIGHTING EXTERNAL

12V LED position markers, indicator & stop/tail internal toolbox

lighting

POWER OUTLETS INTERNAL 7 x 12V accessory sockets 3 x 5V dual USB charging ports (1A & 2A split) 2 x

240V double pole GPOs

POWER OUTLETS EXTERNAL 4 x Anderson plugs 4 x 12V accessory sockets

SOUND SYSTEM

Stereo head unit with internal & external speakers

Summary of Contents for Robson XTT 2015

Page 1: ...D OFFROAD CAMPER ____________________________________________________________________________________ OWNER S MANUAL 15yr Anniversary Version 1 www marketdirect com au 15 Year Anniversary AU Model sho...

Page 2: ...ical skills and experience It is not suitable for people who are not trained or qualified in the subject matter it deals with If you do not have the appropriate skills and experience or if you do not...

Page 3: ...obson XTT Dual Fold Camper DISCLAIMER by receiving this handbook you confirm there you have read and agree to all the terms and conditions and understood the use and maintenance care of MDC NAME ADDRE...

Page 4: ...necting the Electrics 26 Setting up your Camper 27 Choosing a Spot to Set Up 27 Levelling Your Camper 27 Site Power 28 Operating the Jockey Wheel 28 Stabiliser Legs 28 Pole Diagram 29 Storage Care 30...

Page 5: ...Solar 56 Charging from Tow Vehicle 56 Solar Charging 56 IDC25L DC to DC Trouble Shooting 57 LED Charge Indicators 57 Fault LED Indicators 57 Charging from Mains Power 58 Control Panel Accessories 59 R...

Page 6: ...as supplied by the manufacturer with empty water tanks excluding fluids not essential for operation on public roads and without luggage or personal effects ATM Aggregate Trailer Mass Rating The total...

Page 7: ...wheel pointing towards the centerline of the vehicle Toe can be measured in linear units at the front or rear of the tyre or as an angular deflection In the case of MDC products the toe in is measured...

Page 8: ...LING Cruisemaster DO35 hitch JOCKEY WHEEL 10 swing up and lockable WHEELS TYRES 16X7 5 6 139 7 aluminium alloy wheels fitted with 265 75 R16 Goodride radial mud terrain 2x spares SUSPENSION X TRACK In...

Page 9: ...ensuite tent and external hot cold external shower COOKER Stainless steel 3 burner gas hob cooktop with glass lid HOT WATER SYSTEM 14L Truma UltraRapid gas operated DIESEL HEATER 2KW diesel air heater...

Page 10: ...ne 3 124 Canterbury Rd Kilsyth South VIC 3137 Campbellfield 1551 Sydney RD Campbellfield VIC 3061 WESTERN AUSTRALIA Welshpool 18 Bellows Rd Welshpool WA 6107 SOUTH AUSTRALIA Adelaide Units 2 3 4 32 50...

Page 11: ...ia the Anderson plug on the drawbar WARNING BALL LOADING DOWNWARD LOAD ON TOW HITCH MUST NOT EXCEED 350KG OR THE MAXIMUM ALLOWABLE LOAD BY THE VEHICLE MANUFACTURER OR TOW BAR RATING WHICH EVER IS THE...

Page 12: ...e side of the body behind the wheels provided it has the correct positive engagement fitting to match the trailer To ensure safe usage the following must be followed The jack is to be used on level fi...

Page 13: ...e an explosion Warning Shock Hazard Keep Away From Children Avoid moisture Never expose unit to snow water etc Inverter Unit provides 230 VAC treat the AC output socket the same as regular wall AC soc...

Page 14: ...ou must supply a maintenance charge to the battery batteries that power the system should it be activated In all MDC products the breakaway is powered by the house batteries in the camper For this pur...

Page 15: ...top power supply when vehicle is not running 2 50 amp fuse or circuit breaker at the battery Notes The Projecta IDC25L DC to DC controller fitted in your MDC trailer is programmed to favour the solar...

Page 16: ...roughly with fresh water as soon as possible after the application of the soap solution Never use a match or flame when checking leaks Never use cooking appliances for comfort heating In the event of...

Page 17: ...ing the Flue Cover Caution To use your inbuilt Truma hot water system the external flue covers must be removed prior to starting the unit First open the flue dust cover shown Remove lockable cover Rem...

Page 18: ...intake and output vents are always clear and free of obstruction Always allow the heater unit to cool under ventilation mode before turning off unit Never use the diesel heater in a confined area e g...

Page 19: ...HITCH MUST NOT EXCEED 350KG OR THE MAXIMUM ALLOWABLE LOAD BY THE VEHICLE MANUFACTURER OR TOW BAR RATING WHICH EVER IS THE LOWEST Exceeding these limits may result in an accident causing serious injury...

Page 20: ...n of weight in a camper can influence the handling and performance Overloading the front or rear may cause adverse handling and sway Additionally overloading the front or back can induce a pendulum ef...

Page 21: ...akool Bushman Ironman ARB Kickass CFX 50 MT35FP RF40 35L 30L Elements 60L KA45 CFX 65 MT45FP RF47 45L 40L 35L KA61 CFX 65DZ MT60FP TMX35 42L 65L 47L KA80 CFX75DZW MT60FCP GLACIER 30 52L 74L KA75 CF 11...

Page 22: ...rthest away from the main tent This should be done to the degree that water cannot pool on the roof Additionally in soft floor campers it is advisable to lower the back corner pole opposite the bed an...

Page 23: ...lide mechanism and pull kitchen out Fig 2a When kitchen is extended fit the support leg into its receiver Fig 3 Extend support leg and secure locking screw Fig 3a Fig 3 Fig 3a To connect the gas plug...

Page 24: ...ch system to minimise the lash effect of the commercial suspension and distance from the rear axle to the tow point Truck suspension can be harsh particularly in off road conditions The long distance...

Page 25: ...94 I Copyright I P a g e 21 How to Hitch your coupling Here is a short guide on how to safely use your coupling to couple and uncouple the trailer from the towing vehicle Make sure the handbrake is ap...

Page 26: ...t cap onto the groove of the bump cover and then pushing it in a downward motion until the dust cover is secure there should be a slight click when it has been assembled correctly Test if the dust cov...

Page 27: ...mechanism back 2 When the locking mechanism 2 is all the way back release the button 1 locking the plate in place STEP 2 Offer up the tow pin to the coupling making sure the tow pin cover is removed a...

Page 28: ...ee below Press the button 1 to release the locking mechanism there will be an audible locking noise at which point the mechanism will return to the initial position as shown in step 1 Verify the pin i...

Page 29: ...upling STEP 1 Push down the button 1 and push the locking mechanism back 2 When the locking mechanism is all the way back release the button while holding the mechanism to ensure it does not spring ba...

Page 30: ...IN AS AN ALTERNATIVE SECURITY MEASURE REMOVING THE PIN WILL RAPIDLY DISCHARGE THE BATTERIES IT IS A MANDATORY REQUIREMENT THAT THE BREAKAWAY BATTERY SOURCE BE CHARGED DURING TOWING Connecting the Safe...

Page 31: ...he general direction the sun is arcing across Doing this will keep the bulk of the camper in shade and the inside cooler as it will be protected by the tropical roof and shaded by the awning Levelling...

Page 32: ...acted to its lowest position When moving the trailer on the jockey wheel always lower it as far as possible but still allowing the wheel to swivel as you steer the trailer Stabiliser Legs Stabiliser l...

Page 33: ...www marketdirect com au IPh 1300 494 494 I Copyright I P a g e 29 Pole Diagram...

Page 34: ...home it is recommended that you use a camper cover or tarpaulin to protect from UV and the elements Hard floor Ensure all seals on the camper have proper compression at 30 50 are free of dirt and hav...

Page 35: ...dust cap is securely connected to the bump cover This is done by locating the rear lip on the dust cap onto the groove of the bump cover and then pushing it in a downward motion until the dust cover...

Page 36: ...ening when adjusting the poles The most common cause of damage to canvas is over tensioning Adjusting the tent should give the canvas good shape but the material should be relaxed If you can see the s...

Page 37: ...ack a couple of moisture absorber packs into your camper On soft floor campers these are best placed beside the mattress on hard floor camper they should be packed inside the main body Using these pac...

Page 38: ...t torque setting of 125Nm for 12mm studs 140nm for 14mm studs and alloy wheels and 200nm for 14mm studs with steel rims Refer to the plate on your drawbar Hitch The high tensile bolts securing your hi...

Page 39: ...in the brakes These electromagnets are energized and are attracted to the rotating surface of the drums which moves the actuating levers in the direction that the drums are turning thus applying press...

Page 40: ...w to your brake magnets It is therefore imperative that you maintain and adjust your brakes as set forth in the controller manual use a properly modulated brake controller and perform the synchronisat...

Page 41: ...sting on properly placed jack stands Do not place supports on any part of the suspension system and use the designated jack point or under the spring base plate to jack trailer Brake Cleaning and Insp...

Page 42: ...gouged It is important to replace both shoes on each brake and both brakes of the same axle This is necessary to retain the balance of your brakes Be sure to replace your shoes only with genuine MDC p...

Page 43: ...te level to suit the conditions you are experiencing and the loaded weight of your camper WARNING When returning to the highway or when increasing speed you must reinflate the tyres to correct highway...

Page 44: ...ctrical system If your trailer is fitted with a 240v inverter it will also include an output RCD safety device These units are fitted with a test switch to check they are working correctly Suggested t...

Page 45: ...r wire for the ECU to detect the charge requirement of the RV battery Lithium Battery System Your 15 Year Anniversary Edition RV is fitted with a 200Ah Lithium Iron Phosphate LiFePO4 battery system re...

Page 46: ...ailer is equipped with an internal battery management system BMS to protect the battery from conditions such as overcharge over discharge and short circuits In the event the internal BMS is triggered...

Page 47: ...www marketdirect com au IPh 1300 494 494 I Copyright I P a g e 43 12 Volt Wiring Diagram Main Circuit...

Page 48: ...www marketdirect com au IPh 1300 494 494 I Copyright I P a g e 44 Wiring Diagram Switch Panel...

Page 49: ...ust not use the device as a toy To avoid the risk of accidental resetting of the over temperature guard the device may not be supplied with power via an external contactor such as a timer nor may it b...

Page 50: ...e when travelling Do not operate the water heater when refueling the vehicle and when it is in the garage Items sensitive to heat e g spray cans must not be stored in the installation area since exces...

Page 51: ...ven if the heater has not been used As an alternative two shut off valves resistant to hot water can be fitted in front of the cold and hot water connection Pressure and Temperature Relief Valve P T s...

Page 52: ...all cowl is positioned close to an opening window or hatch in particular directly under it the window must remain closed when the water heater is in use see warning plate Removing The Cowl Cover Grab...

Page 53: ...ng on page 6 To unlock switch off the appliance wait 10 minutes and switch on again Maintenance Do not modify this appliance Servicing should only be carried out by authorised personnel Only original...

Page 54: ...switch on again Heater operates for a prolonged time and then the red lamp lights up Excess temperature thermostat has responded Check water level refill if required close drain valve To unlock switch...

Page 55: ...on are activated by the release of pressure at the tap and will pump water continuously until the tap is turned off and pressure restored Should the pumps activate while the taps is turned off this c...

Page 56: ...t Ensure intake and output vents are always clear and free of obstruction Always allow the heater unit to cool under ventilation mode before turning off unit Never use the diesel heater in a confined...

Page 57: ...e fuel pump is around 65 seconds Temperature Control When the combustor is ignited and running you can turn the control knob according to the arc mark around the control switch 1 to control the temper...

Page 58: ...third time of combustion 3 Power voltage out of specified range 4 Combustion chamber temperature too high during self check period 6 Broken circuit or short circuit of temperature sensor 7 Broken circ...

Page 59: ...t charging from solar Tripped solar panel circuit breaker s Check CB6 CB7 near batteries if black pin is protruding from end of breaker push back in to reset Diagram 1 Tripped DC to DC breaker Check C...

Page 60: ...er DC to DC solar light not showing Tripped circuit breaker Reset circuit breaker CB6 in Fig 1 DC to DC overloaded Reset DC to DC by disconnecting from battery and solar input See Projector user guide...

Page 61: ...out Auxiliary battery may be faulty or heavy load is connected to the battery for long time Solid RED BLUE Flashing Output battery is reversely connected Check output cable connection RED Flashing BLU...

Page 62: ...stopped after 10 hours Battery may be faulty Charge rate may be too low Load on battery may be too high F02 Fast flashing Soft Start has timed out as battery has not reached 10v after 2 hours Battery...

Page 63: ...eaker CB1 Fig 1 Accessory circuit not working Tripped circuit breaker Reset circuit breaker above circuit switch by pushing in Listen for click RV Electronics tank gauge not working Flat battery in fa...

Page 64: ...imply push and if it resets you will hear a click High Load Breakers These are for higher current loads such as CB1 and CB2 fig 1 To reset the small lever protruding from the side needs to be pushed b...

Page 65: ...g Poor Brake adjustment Adjust Brakes Glazed brake Linings Re burnish or replace linings Overloaded trailer Correct loading Check at weighbridge Brakes Locking Poor Synchronising with controller Adjus...

Page 66: ...hen leaving your trailer parked on even the slightest incline On level ground it is recommended to chock both sides of the wheel On a hill you should chock the wheels on the downhill side ensuring the...

Page 67: ...which can cause damage to seals resulting in shock absorber fade reduction in damping effect and in extreme cases failure of the seal completely On rough and corrugated roads it s important to adjust...

Page 68: ...resupply for fuel food and water Some remote fuel stations may run out of fuel during busy periods or times when large fuel trucks are unable to access the area due to road conditions and closures or...

Page 69: ...parties may negatively affect your ability to make claims for those products under any other warranties as may apply This Warranty does not cover damage due to unauthorised modifications misuse abuse...

Page 70: ...and mesh or screens While these items are not covered under this Warranty they may be covered by other warranties you have in respect of the product This Warranty expressly applies to Tents for the g...

Page 71: ...eal the rejection but providing us with further material may not change the result or If we have insufficient information to either accept or reject a claim we will ask you to provide us with more inf...

Page 72: ...au IPh 1300 494 494 I Copyright I P a g e 68 Travel Record Your camper service record booklet and logbook will help you keep track of kilometres travels and service records Trip Name Date Km Start Km...

Page 73: ...www marketdirect com au IPh 1300 494 494 I Copyright I P a g e 69 Trip Name Date Km Start Km Finish Cumulative Km...

Page 74: ...8 Regularly lubricate grease points with multi purpose grease 9 Periodic adjustment of Slotted Nut Pin may be required of coupling head loosens excessively and should be a competent person 10 Flush w...

Page 75: ...ways use a ramp or similar if you are backing over high gutters and obstacles NOTE Wheel alignment should be checked and adjusted periodically to prolong tyre life Spare Part Numbers Hub Suspension Co...

Page 76: ...www marketdirect com au IPh 1300 494 494 I Copyright I P a g e 72 Hub Assembly...

Page 77: ...www marketdirect com au IPh 1300 494 494 I Copyright I P a g e 73 Trailing Arm Bushes...

Page 78: ...load of any recovery straps or tow straps being used Hardware Shackles are an integral part of any recovery kit Soft shackles pictured below add a great deal of safety to any recovery situation as th...

Page 79: ...are unlucky enough to damage more tyres than you have spare A compressor is a must have to reinflate your tyres after deflating for rough and corrugated roads A tyre gauge is a must have to deflate yo...

Page 80: ...fittings Seals Latches Check all seals on doors and hatches compress 30 50 All seals in serviceable condition and free of damage Suspension Grease bushes and check for play Replace if necessary Check...

Page 81: ...voltage at full charge Seals Check condition and correct latch lock adjustment for correct 30 50 compression General fixings Check all structural fixing are secure Seals Latches Check all seals on do...

Page 82: ...pressure Check manufacturing date less than 5 years Check sidewalls for perishing and damage 12 volt electrical Lights Check all trailer lights are functioning Check plug pins have gap Check for corr...

Page 83: ...t with tank cleaner and flush Drain Fittings Check all metal drain fittings for corrosion Water System Inspect for leaks Turn on pump and ensure it doesn t start due to loss of pressure Service Centre...

Page 84: ...oltage at full charge Seals Check condition and correct latch lock adjustment for correct 30 50 compression General fixings Check all structural fixing are secure Seals Latches Check all seals on door...

Page 85: ...pressure Check manufacturing date less than 5 years Check sidewalls for perishing and damage 12 volt electrical Lights Check all trailer lights are functioning Check plug pins have gap Check for corr...

Page 86: ...t with tank cleaner and flush Drain Fittings Check all metal drain fittings for corrosion Water System Inspect for leaks Turn on pump and ensure it doesn t start due to loss of pressure Service Centre...

Page 87: ...oltage at full charge Seals Check condition and correct latch lock adjustment for correct 30 50 compression General fixings Check all structural fixing are secure Seals Latches Check all seals on door...

Page 88: ...pressure Check manufacturing date less than 5 years Check sidewalls for perishing and damage 12 volt electrical Lights Check all trailer lights are functioning Check plug pins have gap Check for corr...

Page 89: ...t with tank cleaner and flush Drain Fittings Check all metal drain fittings for corrosion Water System Inspect for leaks Turn on pump and ensure it doesn t start due to loss of pressure Service Centre...

Page 90: ...oltage at full charge Seals Check condition and correct latch lock adjustment for correct 30 50 compression General fixings Check all structural fixing are secure Seals Latches Check all seals on door...

Page 91: ...pressure Check manufacturing date less than 5 years Check sidewalls for perishing and damage 12 volt electrical Lights Check all trailer lights are functioning Check plug pins have gap Check for corr...

Page 92: ...t with tank cleaner and flush Drain Fittings Check all metal drain fittings for corrosion Water System Inspect for leaks Turn on pump and ensure it doesn t start due to loss of pressure Service Centre...

Page 93: ...oltage at full charge Seals Check condition and correct latch lock adjustment for correct 30 50 compression General fixings Check all structural fixing are secure Seals Latches Check all seals on door...

Page 94: ...pressure Check manufacturing date less than 5 years Check sidewalls for perishing and damage 12 volt electrical Lights Check all trailer lights are functioning Check plug pins have gap Check for corr...

Page 95: ...t with tank cleaner and flush Drain Fittings Check all metal drain fittings for corrosion Water System Inspect for leaks Turn on pump and ensure it doesn t start due to loss of pressure Service Centre...

Page 96: ...oltage at full charge Seals Check condition and correct latch lock adjustment for correct 30 50 compression General fixings Check all structural fixing are secure Seals Latches Check all seals on door...

Page 97: ...pressure Check manufacturing date less than 5 years Check sidewalls for perishing and damage 12 volt electrical Lights Check all trailer lights are functioning Check plug pins have gap Check for corr...

Page 98: ...t with tank cleaner and flush Drain Fittings Check all metal drain fittings for corrosion Water System Inspect for leaks Turn on pump and ensure it doesn t start due to loss of pressure Service Centre...

Page 99: ...oltage at full charge Seals Check condition and correct latch lock adjustment for correct 30 50 compression General fixings Check all structural fixing are secure Seals Latches Check all seals on door...

Page 100: ...pressure Check manufacturing date less than 5 years Check sidewalls for perishing and damage 12 volt electrical Lights Check all trailer lights are functioning Check plug pins have gap Check for corr...

Page 101: ...t with tank cleaner and flush Drain Fittings Check all metal drain fittings for corrosion Water System Inspect for leaks Turn on pump and ensure it doesn t start due to loss of pressure Service Centre...

Page 102: ...mackay statewidebearings com au Rockhampton 67 Denham Street Rockhampton QLD 4700 Ph 07 4927 2677 Email rockhampton statewidebearings com au Townsville Unit 2 502 Woolcock Street Garbutt QLD 4814 Ph...

Page 103: ...earings com au Wangara 70 Distinction Road Wangara WA 6065 Ph 08 9303 6900 Email wangara statewidebearings com au Wingfield Grand Jct Rd South Rd Wingfield SA 5013 Ph 08 8260 6299 Email wingfield stat...

Page 104: ...up Scan the code or go to https youtu be O5JzARZLBpM Kitchen Electrical Video Tutorial This video demonstrates using the kitchen and electrical system Scan the code or go to https youtu be wJ00NuHgKKc...

Page 105: ...1 Shower Tent Setup Tutorial This video demonstrates setting up the ensuite shower tent Scan the code or go to https youtu be pTGPa2L0G4w Pack Down Video Tutorial This video demonstrates how to pack d...

Page 106: ...t Use of Your Electric Brakes 36 Correct Vehicle Wiring for MDC Campers and Caravans 10 Corrosion Prevention 38 Coupling 23 Covers 62 Decalcification 49 Diesel Heater 52 Diesel Heater Safety 14 Draini...

Page 107: ...er Tent Setup Tutorial 101 Shutdown 53 Site Power 28 Solar Charging 56 Spare Part Numbers 71 Specifications 4 Stabiliser Legs 28 Stone Protection 62 Storage Care 30 Store Locations 6 Supplier Contact...

Page 108: ...www marketdirect com au IPh 1300 494 494 I Copyright I P a g e 104...

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